Patents Assigned to JFE Steel Corporation, a Corporation of Japan
  • Publication number: 20060102316
    Abstract: An ultra-low carbon steel slab having a carbon content of about 0.01 mass percent or less is produced by casting at a casting speed of more than about 2.0 m/min using a mold provided with a casting space having a short side length D of about 150 to about 240 mm and an immersion nozzle provided with discharge spouts each having a lateral width d, the ratio D/d being in the range of from about 1.5 to about 3.0. Accordingly, a ultra-low carbon steel slab can be obtained having superior surface quality without performing slab conditioning such as scarfing.
    Type: Application
    Filed: December 21, 2005
    Publication date: May 18, 2006
    Applicant: JFE Steel Corporation a corporation of Japan
    Inventors: Seiji Itoyama, Toshio Fujimura, Makoto Suzuki, Hirohide Uehara, Takeshi Matsuzaki, Chikashi Tada, Yuji Miki, Akira Yamauchi
  • Publication number: 20060070687
    Abstract: The invention proposes a method for manufacturing a seamless steel pipe having high strength, high toughness, and high formability for an airbag. A method for manufacturing a seamless steel pipe comprising a process for manufacturing a raw material for steel pipe having a composition containing 0.01 to 0.10% of C, 0.5% or less of Si, 0.10 to 2.00% of Mn, more than 1.0% and 2.0% or less of Cr, and 0.5% or less of Mo to form the seamless steel pipe, a process for drawing the seamless steel pipe in cold working, and a quenching and tempering process for heating the seamless steel pipe to Ac3 transformation point or more and 1050° C. or less and then quenching, then tempering at 450° C. or more and Ac1 transformation point or less is proposed. A method for manufacturing a seamless steel pipe where the cold drawing process is replaced after the quenching and tempering process is proposed. The composition may further contain, in addition to the composition, one or two or more selected from 1.0% or less of Cu, 1.
    Type: Application
    Filed: June 11, 2003
    Publication date: April 6, 2006
    Applicant: JFE Steel corporation, a corporation of Japan
    Inventors: Yukio Miyata, Kozo Takojima, Takao Kawate
  • Publication number: 20050224142
    Abstract: A grain oriented electromagnetic steel sheet is free from an undercoating mainly composed of forsterite (Mg2SiO4), excellent in processability and magnetic properties and useful to production cost, and has a composition containing, by % by mass, 2.0 to 8.0% of Si, wherein secondary recrystallized grains contains fine crystal grains having a grain diameter of 0.15 mm to 0.50 mm at a rate of 2 grains/cm2 or more. In the process of producing the steel sheet, inhibitors are not utilized, and the fine crystal grains are achieved by high purification and low temperature final annealing.
    Type: Application
    Filed: June 6, 2005
    Publication date: October 13, 2005
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Yasuyuki Hayakawa, Mitsumasa Kurosawa, Seiji Okabe, Takeshi Imamura
  • Publication number: 20050183798
    Abstract: A hot-rolled steel sheet for high-strength ERW pipes contains about 0.02% to about 0.06% C; about 0.05% to about 0.50% Si; about 0.5% to about 1.5% Mn; about 0.010% or less P; about 0.0010% or less S; about 0.01% to about 0.10% Al; about 0.01% to about 0.10% Nb; about 0.001% to about 0.025% Ti; about 0.001% to about 0.005% Ca; about 0.003% or less 0; and about 0.005% or less N, and at least one element selected from the group consisting of about 0.01% to about 0.10% V; about 0.01% to about 0.50% Cu; about 0.01% to about 0.50% Ni; and about 0.01% to about 0.50% Mo on the basis of mass. The group of C, Si, Mn, Cu, Ni, Mo, and V and the group of Ca, 0, and S satisfy specific relationships, and the microstructure of the steel sheet is composed of about 95% by volume or more bainitic ferrite.
    Type: Application
    Filed: February 3, 2005
    Publication date: August 25, 2005
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Takashi Kobayashi, Hiroshi Nakata, Chikara Kami, Toru Inazumi, Shuji Kawamura
  • Publication number: 20050103160
    Abstract: A method for discharging a reduced product produced on a movable hearth of a movable-hearth furnace uses a discharging device. The discharging device includes a removal unit for removing the reduced product from the movable hearth, a separation unit for separating the reduced product from a solid reductant, a leaving-returning unit for either leaving substances other than the reduced product on a solid reductant layer or returning the substances onto the solid reductant layer, and a discharge unit for discharging the reduced product to the outside of the movable-hearth furnace.
    Type: Application
    Filed: December 22, 2004
    Publication date: May 19, 2005
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Natsuo Ishiwata, Tatsuya Ozawa, Yoshitaka Sawa, Tetsuya Yamamoto, Kanji Takeda, Tetsuya Kikui
  • Publication number: 20050045303
    Abstract: An ultra-low carbon steel slab having a carbon content of about 0.01 mass percent or less is produced by casting at a casting speed of more than about 2.0 m/min using a mold provided with a casting space having a short side length D of about 150 to about 240 mm and an immersion nozzle provided with discharge spouts each having a lateral width d, the ratio D/d being in the range of from about 1.5 to about 3.0. Accordingly, a ultra-low carbon steel slab can be obtained having superior surface quality without performing slab conditioning such as scarfing.
    Type: Application
    Filed: August 19, 2004
    Publication date: March 3, 2005
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Seiji Itoyama, Toshio Fujimura, Makoto Suzuki, Hirohide Uehara, Takeshi Matsuzaki, Chikashi Tada, Yuji Miki, Akira Yamauchi
  • Publication number: 20050039576
    Abstract: An alloy steel powder for powder metallurgy includes an iron-based powder containing about 0.5 mass percent or less of Mn as a prealloyed element and 0.2 to about 1.5 mass percent of Mo as a prealloyed element; and a Mo-containing alloy powder bonded on the surface of the iron-based powder by diffusion bonding. In the alloy steel powder for powder metallurgy, a Mo average content [MO]T (mass percent) satisfies formula 0.8?[M]T—[Mo]P?0.05, wherein the content [Mo]P is the above prealloyed Mo content (mass percent) in the iron-based powder.
    Type: Application
    Filed: August 16, 2004
    Publication date: February 24, 2005
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Shigeru Unami, Naomichi Nakamura, Satoshi Uenosono
  • Publication number: 20050016644
    Abstract: A steel sheet composition contains appropriate amounts of C, Si, Mn, P, S, Al and N and 0.5 to 3.0% Cu. A composite structure of the steel sheet has a ferrite phase or a ferrite phase and a tempered martensite phase as a primary phase, and a secondary phase containing retained austenite in a volume ratio of not less than 1%. In place of the Cu, at least one of Mo, Cr, and W may be contained in a total amount of not more than 2.0%. This composition is useful in production of a high-ductility hot-rolled steel sheet, a high-ductility cold-rolled steel sheet and a high-ductility hot-dip galvanized steel sheet having excellent press formability and excellent stain age hardenability as represented by a ?TS of not less than 80 MPa, in which the tensile strength increases remarkably through a heat treatment at a relatively low temperature after press forming.
    Type: Application
    Filed: July 30, 2004
    Publication date: January 27, 2005
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Publication number: 20050019601
    Abstract: A steel sheet composition contains appropriate amounts of C, Si, Mn, P, S, Al and N and 0.5 to 3.0% Cu. A composite structure of the steel sheet has a ferrite phase or a ferrite phase and a tempered martensite phase as a primary phase, and a secondary phase containing retained austenite in a volume ratio of not less than 1%. In place of the Cu, at least one of Mo, Cr, and W may be contained in a total amount of not more than 2.0%. This composition is useful in production of a high-ductility hot-rolled steel sheet, a high-ductility cold-rolled steel sheet and a high-ductility hot-dip galvanized steel sheet having excellent press formability and excellent stain age hardenability as represented by a ?TS of not less than 80 MPa, in which the tensile strength increases remarkably through a heat treatment at a relatively low temperature after press forming.
    Type: Application
    Filed: July 30, 2004
    Publication date: January 27, 2005
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Saiji Matsuoka, Tetsuo Shimizu, Kei Sakata, Osamu Furukimi
  • Publication number: 20040226404
    Abstract: A magnetite-iron based composite powder includes magnetite with a ratio of X-ray diffraction intensity to that of &agr;-Fe of about 0.001 to about 50 and has an average primary particle size of about 0.1 to about 10 &mgr;m. The composite powder can highly dehalogenate organic halogen compounds and exhibits satisfactory absorption power of high frequency electromagnetic waves after molding. An ultrafine nonferrous inorganic compound powder may adhere to the surface of the composite powder, or at least the composite powder may adhere to the surfaces of small particles of a nonferrous inorganic compound to thereby yield a composite powder composition. The composite powder can be produced by partial reduction of a material powder containing a hematite based powder or by complete reduction and subsequent partial oxidation of the material powder.
    Type: Application
    Filed: June 10, 2004
    Publication date: November 18, 2004
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Yukiko Ozaki, Satoshi Uenosono, Hiroki Nakamaru, Yukiko Nakamura, Shigeaki Takajo, Sawae Takajo, Shigeru Unami, Shingo Saito
  • Publication number: 20040202979
    Abstract: A method for discharging a reduced product produced on a movable hearth of a movable-hearth furnace uses a discharging device. The discharging device includes a removal unit for removing the reduced product from the movable hearth, a separation unit for separating the reduced product from a solid reductant, a leaving-returning unit for either leaving substances other than the reduced product on a solid reductant layer or returning the substances onto the solid reductant layer, and a discharge unit for discharging the reduced product to the outside of the movable-hearth furnace.
    Type: Application
    Filed: May 4, 2004
    Publication date: October 14, 2004
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Natsuo Ishiwata, Tatsuya Ozawa, Yoshitaka Sawa, Tetsuya Yamamoto, Kanji Takeda, Tetsuya Kikui
  • Publication number: 20040187982
    Abstract: A hot-rolled steel strip having superior low temperature toughness and weldability, which is suitably used as a starting material for high strength electric resistance welding pipe, is provided at a low cost without constructing new production facilities and increasing cost. The hot-rolled steel strip is low carbon steel containing at least one of about 0.5.% or less of Cu, about 0.5% or less of Ni, and about 0.5% or less of Mo, wherein Pcm represented by the following equation (1) is 0.
    Type: Application
    Filed: March 24, 2004
    Publication date: September 30, 2004
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Hiroshi Nakata, Nobuyuki Kageyama, Koji Iwata, Tetsuo Shimizu, Chikara Kami
  • Publication number: 20040099355
    Abstract: The invention provides a high-carbon steel pipe having superior cold workability and induction hardenability, and a method of producing the steel pipe. The method comprises the steps of heating or soaking a base steel pipe having a composition containing C: 0.3 to 0.8%, Si: not more than 2%, and Mn: not more than 3%, and then carrying out reducing rolling on the base steel pipe at least in the temperature range of (Ac1 transformation point—50° C.) to Ac1 transformation point with an accumulated reduction in diameter of not less than 30%. A structure in which the grain size of cementite is not greater than 1.0 &mgr;m is obtained, thus resulting in improved cold workability and induction hardenability.
    Type: Application
    Filed: November 19, 2003
    Publication date: May 27, 2004
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Takaaki Toyooka, Yoshikazu Kawabata, Akira Yorifuji, Masanori Nishimori, Motoaki Itadani, Takatoshi Okabe, Masatoshi Aratani, Yasue Koyama
  • Publication number: 20040094240
    Abstract: A ferritic stainless steel sheet for fuel tanks and fuel pipes comprises, by mass percent, about 0.1% or less of C; about 1.0% or less of Si; about 1.5% or less of Mn; about 0.06% or less of P; about 0.03% or less of S; about 1.0% or less of Al; about 11% to about 20% Cr; about 2.0% or less of Ni; about 0.5% to about 3.0% Mo; about 0.02% to about 1.0% V; about 0.04% or less of N; at least one of about 0.01% to about 0.8% Nb and about 0.01% to about 1.0% Ti; and the balance being Fe and incidental impurities. The ferritic stainless steel sheet is produced by rough-rolling a slab having the above composition; hot-rolling the rough-rolled sheet under a linear pressure of at least about 3.5 MN/m at a final pass in the finish rolling; cold-rolling the hot-rolled sheet at a gross reduction rate of at least about 75%; and annealing the cold-rolled sheet. The cold-rolling step includes one rolling stage or at least two rolling stages including intermediate annealing.
    Type: Application
    Filed: November 17, 2003
    Publication date: May 20, 2004
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Yoshihiro Yazawa, Mineo Muraki, Yoshihiro Ozaki, Kunio Fukuda, Atsushi Miyazaki, Yasushi Katoh
  • Publication number: 20040038067
    Abstract: The surface of the body of powder additive for use in powder metallurgy is coated with an organic binder, thereby obtaining powder additive to cause adhesion of the powder additive to the surface of iron-based powder by the organic binder, thereby providing a powder additive with no segregation of components and excellent flowability and compression, and an iron-based powder mixture manufactured by mixing the powder additive and the iron-based powder.
    Type: Application
    Filed: May 21, 2003
    Publication date: February 26, 2004
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Yukiko Ozaki, Shigeru Unami, Satoshi Uenosono
  • Publication number: 20040003876
    Abstract: A structural Fe—Cr steel sheet and a manufacturing method thereof are provided, the steel sheet having an as-hot rolled tensile strength of about 400 to about 450 MPa and generating no embrittlement in welded portions even when rapid heating and cooling is performed by electric resistance welding. In addition, structural shaped steel is also provided which is formed from the steel sheet described above by using electric resistance welding.
    Type: Application
    Filed: June 25, 2003
    Publication date: January 8, 2004
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Hiroki Ota, Takumi Ujiro, Osamu Furukimi, Noriyuki Matsuo, Hiroyuki Nakashima, Masato Shigemi, Toshihiro Kasamo
  • Publication number: 20030219617
    Abstract: The surface of the body of powder additive for use in powder metallurgy is coated with an organic binder, thereby obtaining powder additive to cause adhesion of the powder additive to the surface of iron-based powder by the organic binder, thereby providing a powder additive with no segregation of components and excellent flowability and compression, and an iron-based powder mixture manufactured by mixing the powder additive and the iron-based powder.
    Type: Application
    Filed: May 9, 2003
    Publication date: November 27, 2003
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Yukiko Ozaki, Shigeru Unami, Satoshi Uenosono