Abstract: A brake system for actuating a pair of front wheel brakes and a pair of second wheel brakes. The brake system includes a reservoir and a brake pedal unit having a housing with first and second pistons slidably disposed in the housing. The first and second pistons are operable during a manual push-through mode by actuation of a brake pedal connected to the brake pedal unit. The first and second pistons are movable to generate brake actuating pressure at first and second outputs for actuating the pair of front wheel brakes and the pair of rear wheel brakes. A first source of pressurized fluid actuates the pair of front wheel brakes and the pair of rear wheel brakes during a non-failure normal braking event. A first electronic control unit controls the first source of pressurized fluid. A second source of pressurized fluid is hydraulically connected to the brake pedal unit and actuates the brake pedal unit to cause movement of the first and second pistons for generating pressure at the first and second outputs.

Abstract: A disc brake assembly includes a brake clip having a U-shaped section and a plurality of dimples. The U-shaped section has a base leg and opposing upper and lower legs extending from the base leg. The plurality of dimples is on the upper leg and extend in a direction from the lower leg to the upper leg.

Abstract: An electric parking brake for an automotive vehicle comprises a brake caliper having first and second bores. A first piston is mounted in the first bore and a second piston is mounted in the second bore. A first actuator supports the first piston and a second actuator supports the second piston. The first and second actuators are controlled individually.

Abstract: A disc brake assembly comprises an anchor bracket having at least one bore formed therein; a guide pin configured to be slidably supported in the bore and having a stem; at least one main damper configured to be disposed between the stem and an interior surface of the bore and configured to bias a portion of the stem against the interior surface of the bore depending upon brake loading on the disc brake assembly; and at least one secondary damper configured to be disposed between the stem and the interior surface, wherein the secondary damper is configured to limit a contact between the stem and the interior surface depending upon brake loading on the disc brake assembly.

Abstract: This invention relates to a vehicle speed control system, configured with off-road performance features, that will allow the driver to travel at a set speed in a smooth, controlled manner on various unmaintained surfaces without requiring the driver to press the brake or accelerator pedal.

Abstract: A vehicle disc brake assembly includes a brake caliper. The brake caliper has a lug through which a bore extends, the bore having an axis. A guide rod fastener extends through the bore and is secured to a guide rod. An elastic bushing is in the bore between the lug and the guide rod fastener, wherein a circumference of the bushing contacts the lug. A radial clearance is between the lug and the guide rod fastener. The radial clearance is perpendicular to the axis.

Abstract: A guide pin, for a disc brake assembly, comprises a head portion and a stem. The stem extends from the head portion along an axis and has a circular cross section, a first stem portion, and a second stem portion. The first stem portion is adjacent a tip of the stem. The second stem portion is between the first portion and the head portion. The first stem portion has a first radius from the axis and the second stem portion has a second radius from the axis. The second radius is less than the first radius. A surface is on the first and second stem portions. A distance is from a plane to the surface. The plane is parallel to the surface and the axis is in the plane. The distance is less than the second radius.

Abstract: This invention relates to a brake clip for use with a disc brake assembly. The brake clip includes a U-shaped section having a base leg with opposing first and second legs extending from the base leg. An abutment leg extends from at least one of the first and second legs of the U-shaped section. An extension leg extends from the abutment leg. The abutment leg is in contact with an anchor bracket of the disc brake assembly and the extension leg is in contact with a brake pad of the disc brake assembly when the brake clip is disposed therebetween.

Abstract: A brake clip adapted for use in a disc brake assembly comprises a brake clip configured to be disposed between an anchor bracket and at least one brake pad of the disc brake assembly. The brake clip has at least one tab extending therefrom which is configured to initially contact and prevent the at least one brake pad from falling free prior to installation of the disc brake assembly on a vehicle.

Abstract: A ground loss detection circuit identifies a faulty ground connection in a vehicle electrical system including a pair of redundant ground lines connected between a vehicle battery/chassis ground and an electronic control unit (ECU). In particular, a first ground line is connected between the battery/chassis ground and a first ECU ground connection, while a second ground line is connected between the battery/chassis ground location and a second ECU ground connection. The ECU includes a common ground associated with selected electronic components included in the ECU. A first shunt component is connected between the first ECU ground connection and the common ground, and a second shunt component is connected between the second ECU ground connection and the common ground. The currents through the first and second shunt components are monitored to identify a current imbalance to detect a faulty ground connection in one of the first and second ground lines.

Abstract: A disc brake assembly includes a brake clip having a U-shaped section, at least one retention tang, and an abutment leg. The U-shaped section has a base leg and opposing upper and lower legs extending from the base leg. The upper leg has an inner face facing the lower leg. The at least one tang extends away from the U-shaped section and inner face. The abutment leg extends from the lower leg and has a midpoint between a top edge and a bottom edge. The midpoint is not planar with the top and bottom edges.

Abstract: A guide pin, for a disc brake assembly, comprises a head portion and a stem. The stem extends from the head portion along an axis and has a circular cross section, a first stem portion, and a second stem portion. The first stem portion is adjacent a tip of the stem. The second stem portion is between the first portion and the head portion. The first stem portion has a first radius from the axis and the second stem portion has a second radius from the axis. The second radius is less than the first radius. A surface is on the first and second stem portions. A distance is from a plane to the surface. The plane is parallel to the surface and the axis is in the plane. The distance is less than the second radius.

Abstract: A vehicle disc brake assembly includes a brake caliper. The brake caliper has a lug through which a bore extends, the bore having an axis. A guide rod fastener extends through the bore and is secured to a guide rod. An elastic bushing is in the bore between the lug and the guide rod fastener, wherein a circumference of the bushing contacts the lug. A radial clearance is between the lug and the guide rod fastener. The radial clearance is perpendicular to the axis.

Abstract: A brake assembly includes a service brake assembly and an electromechanically actuable parking brake assembly. The electromechanically actuable parking brake assembly has a ball nut assembly comprising a ball screw and a ball nut. The ball screw and ball nut form a raceway for bearing members. The bearing members circulate within an internal path formed in the ball screw.

Abstract: A disc brake assembly comprises an anchor bracket having at least one bore formed therein; a guide pin configured to be slidably supported in the bore and having a stem; at least one main damper configured to be disposed between the stem and an interior surface of the bore and configured to bias a portion of the stem against the interior surface of the bore depending upon brake loading on the disc brake assembly; and at least one secondary damper configured to be disposed between the stem and the interior surface, wherein the secondary damper is configured to limit a contact between the stem and the interior surface depending upon brake loading on the disc brake assembly.

Abstract: This invention relates to a brake clip for use with a disc brake assembly. The brake clip includes a U-shaped section having a base leg with opposing first and second legs extending from the base leg. An abutment leg extends from at least one of the first and second legs of the U-shaped section. An extension leg extends from the abutment leg. The abutment leg is in contact with an anchor bracket of the disc brake assembly and the extension leg is in contact with a brake pad of the disc brake assembly when the brake clip is disposed therebetween.

Abstract: A vehicle disc brake assembly includes a brake caliper. The brake caliper has a lug through which a bore extends, the bore having an axis. A guide rod fastener extends through the bore and is secured to a guide rod. An elastic bushing is in the bore between the lug and the guide rod fastener, wherein a circumference of the bushing contacts the lug. A radial clearance is between the lug and the guide rod fastener. The radial clearance is perpendicular to the axis.

Abstract: This invention relates to a vehicle speed control system, configured with off-road performance features, that will allow the driver to travel at a set speed in a smooth, controlled manner on various unmaintained surfaces without requiring the driver to press the brake or accelerator pedal. The vehicle speed control system uses a brake controller to control the wheel brakes, and an engine controller to control the engine/drivetrain torque, separate or in combination, to maintain a target speed.

Abstract: An anchor bracket for use in a disc brake assembly comprises first and second arms, first and second windows, and first and second rotor channels. The first arm has a first rotor notch and the second arm has a second rotor notch. The first window is cast in the first arm and the second window is cast in the second arm. The first rotor channel is machined from the first rotor notch to the first window and the second rotor channel is machined from the second rotor notch to the second window.

Abstract: A disc brake assembly includes a brake clip having a U-shaped section and at least one extension portion. The U-shaped section has a base leg and opposing upper and lower legs extending from the base leg. The at least one extension portion has an application portion, a transition portion with first and second legs, and a bend connecting the first and second legs. The transition portion extends in a first direction from a side of the U-shaped section. The first and second legs extend in a direction other than the first direction. The bend redirects the application portion from a second direction to a third direction. The second direction is angled from the first direction.