Patents Assigned to Kraton Polymers U.S. LLC
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Patent number: 7910208Abstract: Bicomponent fibers having a sheath-core morphology where the sheath is a thermoplastic polymer and the core is an elastomeric compound are made which can be continuously extruded from the melt at high production rates. The elastomeric compound comprises a coupled, selectively hydrogenated block copolymer having high flow. The block copolymer has at least one polystyrene block of molecular weight from 5,000 to 7,000 and at least one polydiene block of molecular weight from 20,000 to 70,000 and having a high vinyl content of 60 mol % or greater. The bicomponent fibers are useful for the manufacture of articles such as woven fabrics, spun bond non-woven fabrics or filters, staple fibers, yarns and bonded, carded webs. The bicomponent fibers can be made using a process comprising coextrusion of the thermoplastic polymer and elastomeric compound to produce fibers at greater than 800 mpm and having a denier from 0.1 to 50 g/9000 m.Type: GrantFiled: March 1, 2005Date of Patent: March 22, 2011Assignee: Kraton Polymers U.S. LLCInventors: John E. Flood, Dale L. Handlin, Jr.
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Patent number: 7872065Abstract: Less expensive adhesive compositions having good adhesive properties can be achieved by combining an S-I-S or (SI)nX block copolymers with an S-(I/B) diblock copolymer and a single tackifying resin. Furthermore, less expensive adhesive compositions can be achieved by combining S-I diblock copolymers with S-(I/B)-S or [S(I/B)]nX block copolymers and a single tackifying resin. These combinations result in lower costs of starting materials and manufacturing due to simpler processing.Type: GrantFiled: March 9, 2006Date of Patent: January 18, 2011Assignee: Kraton Polymers U.S. LLCInventors: Donn A. DuBois, George Gumulka
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Patent number: 7847022Abstract: The present invention relates to articles prepared from novel anionic block copolymers of mono alkenyl arenes and conjugated dienes, and to blends of such block copolymers with other polymers. The block copolymers have mono alkenyl arene end blocks and controlled distribution blocks of mono alkenyl arenes and conjugated dienes. The block copolymer may be blended with at least one other polymer selected from the group consisting of olefin polymers, styrene polymers, amorphous resins and engineering thermoplastic resins.Type: GrantFiled: February 6, 2003Date of Patent: December 7, 2010Assignee: Kraton Polymers U.S. LLCInventors: Kathryn Wright, Dale Lee Handlin, Jr., Carl Lesley Willis, Margaret Ann Burns Clawson, Hendrik de Groot, Huan Yang, Keith E. Eiden
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Publication number: 20100298514Abstract: A sulfonated block copolymer which is solid and non-dispersible in water having at least two polymer end blocks A and at least one interior block B wherein each A block is a polymer block resistant to sulfonation and each B block is a polymer block susceptible to sulfonation, wherein the A and B blocks do not contain any significant levels of olefinic unsaturation. Each A block includes one or more segments selected from polymerized (i) ethylene, (ii) monomers of conjugated dienes having a vinyl content less than 35 mol percent prior to hydrogenation, and (iii) mixtures thereof; and each B block comprising segments of one or more polymerized vinyl aromatic monomers selected from (i) unsubstituted styrene monomers, (ii) ortho-substituted styrene monomers, (iii) meta-substituted styrene monomers, (iv) alpha-methylstyrene, (v) 1,1-diphenylethylene, (vi) 1,2-diphenylethylene and (vii) mixtures thereof.Type: ApplicationFiled: April 20, 2010Publication date: November 25, 2010Applicant: KRATON POLYMERS U.S. LLCInventors: Carl Lesley Willis, Dale Lee Handlin, JR., Scott Russell Trenor, Brian Douglas Mather
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Patent number: 7838598Abstract: A composition to be used for the manufacture of transparent, gelfree films, comprising: a) at least 65 wt % of a styrenic block copolymer, having a molecular structure according to the formula S—(I/B)—S (1) or [S—(I/B)]n X (2), wherein each S independently is a polymer block of predominantly styrene and (I/B) is a substantially random polymer block of predominantly isoprene and butadiene, wherein n is an integer equal to or greater than 2, and wherein X is the residue of a coupling agent, wherein said styrenic block copolymer having a poly(styrene) content in the range of from 28 to 31% by weight, having poly(styrene) blocks S of a true molecular weight in the range of from 10,000 to 15,000, having a true molecular weight of the complete block copolymer in the range of from 110,000 to 160,000 and wherein the diblock S—(I/B) optionally occurs in a content of at most 20 mol %, b) from 5 to 25 wt % of a second thermoplastic resin, c) from 1 to 10 wt % of a plasticizing oil, the sum of the percentages of the compType: GrantFiled: December 3, 2003Date of Patent: November 23, 2010Assignee: Kraton Polymers U.S. LLCInventors: Gert Joly, Jaak L. Moerenhout
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Publication number: 20100203784Abstract: A process for preparing sulfonated block copolymers that are solid in water having at least two polymer end blocks A and at least one polymer interior block B involving sulfonating the interior block B until substantially sulfonated. Each A block having one or more segments selected from polymerized (i) para-substituted styrene monomers, (ii) ethylene, (iii) alpha olefins of 3 to 18 carbon atoms; (iv) hydrogenated 1,3-cyclodiene monomers, (v) hydrogenated monomers of conjugated dienes having a vinyl content less than 35 mol percent prior to hydrogenation, (vi) acrylic esters, (vii) methacrylic esters, and (viii) mixtures thereof. Each B block having segments of one or more polymerized vinyl aromatic monomers selected from (i) unsubstituted styrene monomers, (ii) ortho-substituted styrene monomers, (iii) meta-substituted styrene monomers, (iv) alpha-methylstyrene, (v) 1,1-diphenylethylene, (vi) 1,2-diphenylethylene and (vii) mixtures thereof.Type: ApplicationFiled: April 20, 2010Publication date: August 12, 2010Applicant: KRATON POLYMERS U.S. LLCInventors: Carl Lesley Willis, Dale Lee Handlin, JR., Scott Russell Trenor, Brian Douglas Mather
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Publication number: 20100203783Abstract: A sulfonated block copolymer which is solid and non-dispersible in water having at least two polymer end blocks A and at least one polymer interior block B wherein each A block is a polymer containing essentially no sulfonic acid or sulfonate functional groups and each B block is a polymer block containing 10 to 100 mol percent sulfonic acid or sulfonate functional groups based on the number of monomer units of the B block, and wherein said A and B blocks do not contain any significant levels of olefinic unsaturation. Also claimed are processes for making such block copolymers, and the various end uses and applications for such block copolymers.Type: ApplicationFiled: April 20, 2010Publication date: August 12, 2010Applicant: KRATON POLYMERS U.S. LLCInventors: Carl Lesley Willis, Dale Lee Handlin, JR., Scott Russell Trenor, Brian Douglas Mather
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Publication number: 20100203785Abstract: A composition having a sulfonated block copolymer which is solid and non-dispersible in water having at least two polymer end blocks A, at least one polymer interior block B, and at least one polymer block D. Each A block is a segment of one or more polymerized para-substituted styrene monomers, each B block contains segments of one or more vinyl aromatic monomers selected from polymerized (i) unsubstituted styrene monomers, (ii) ortho-substituted styrene monomers, (iii) meta-substituted styrene monomers, (iv) alpha-methylstyrene, (v) 1,1-diphenylethylene, (vi) 1,2-diphenylethylene and (vii) mixtures thereof, and each D block having a glass transition temperature of less than 20° C. and a number average molecular weight of between 1,000 and 50,000 Adhesives, coatings and membranes are formed from the composition. Various articles are formed with the composition including films, fibers, fabrics, laminates, and absorbent cores.Type: ApplicationFiled: April 20, 2010Publication date: August 12, 2010Applicant: KRATON POLYMERS U.S. LLCInventors: Carl Lesley Willis, Dale Lee Handlin, JR., Scott Russell Trenor, Brian Douglas Mather
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Publication number: 20100203782Abstract: A sulfonated block copolymer which is solid and non-dispersible in water having at least two polymer end blocks A and at least one interior block B wherein each A block is a polymer block resistant to sulfonation and each B block is a polymer block susceptible to sulfonation, wherein the A and B blocks do not contain any significant levels of olefinic unsaturation. Each A block having one or more segments selected from (i) acrylic esters, (ii) methacrylic esters, and (viii) mixtures thereof; and each B block comprising segments of one or more polymerized vinyl aromatic monomers selected from (i) unsubstituted styrene monomers, (ii) ortho-substituted styrene monomers, (iii) meta-substituted styrene monomers, (iv) alpha-methylstyrene, (v) 1,1-diphenylethylene, (vi) 1,2-diphenylethylene and (vii) mixtures thereof.Type: ApplicationFiled: April 20, 2010Publication date: August 12, 2010Applicant: KRATON POLYMERS U.S. LLCInventors: Carl Lesley Willis, Dale Lee Handlin, JR., Scott Russell Trenor, Brian Douglas Mather
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Publication number: 20100204403Abstract: A pre-cursor block copolymer for sulfonation which, prior to hydrogenation, has the general configuration A-B-A, A-B-A-B-A, (A-B-A)nX, (A-B)nX, A-D-B-D-A, A-B-D-B-A, (A-D-B)nX, (A-B-D)nX or mixtures thereof, wherein A, B and D blocks do not contain any significant levels of olefinic unsaturation. Each A and D block is a polymer block resistant to sulfonation, and each B block is a polymer block susceptible to sulfonation. Each A block is a segment of one or more polymerized para-substituted styrene monomers, each B block contains segments of one or more vinyl aromatic monomers selected from polymerized (i) unsubstituted styrene monomers, (ii) ortho-substituted styrene monomers, (iii) meta-substituted styrene monomers, (iv) alpha-methylstyrene, (v) 1,1-diphenylethylene, (vi) 1,2-diphenylethylene and (vii) mixtures thereof, and each D block contains polymers having a glass transition temperature less than 20° C.Type: ApplicationFiled: April 20, 2010Publication date: August 12, 2010Applicant: KRATON POLYMERS U.S. LLCInventors: Carl Lesley Willis, Dale Lee Handlin, JR., Scott Russell Trenor, Brian Douglas Mather
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Publication number: 20100190912Abstract: The present invention relates to a thermoplastic elastomer composition having a durometer hardness (ASTM D2240) of Shore A 30 to 90 comprising: a) 100 parts by weight of a hydrogenated styrenic block copolymer comprising at least two blocks (A) of a polymer containing 50% wt or more monovinyl aromatic hydrocarbon units, and at least one selectively hydrogenated block (B) of a polymer containing 50% wt or more conjugated diene units, wherein the monovinyl aromatic hydrocarbon content is in the range of from 10 to 50 wt %, based on the total weight of block copolymer, wherein the vinyl content in the initially prepared poly(conjugated diene) block (B) is in the range of from 30 to 80%, and wherein the hydrogenated styrenic block copolymer has a degree of hydrogenation of at least 30% with respect to the residual olefinic unsaturation in the block (B), which block copolymer optionally may be mixed with a diblock copolymer having one poly(monovinyl aromatic hydrocarbon) block and one poly(conjugated diene) blockType: ApplicationFiled: April 20, 2007Publication date: July 29, 2010Applicant: KRATON POLYMERS U.S. LLCInventors: Xavier D. Muyldermans, Hendrik DeGroot, Emmanuel Colchen, Jeffrey G. Southwick, Kathryn J. Wright, Emmanuelle Coignoul
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Patent number: 7745518Abstract: An asphalt binder is provided, comprising 85 to 97.5 parts by weight of a bitumen and 16 to 2.5 parts by weigh of a polymer composition, wherein the polymer composition comprises: (i) from 2 to 8, preferably from 3 to 6 parts by weight of a styrenic block copolymer having at least two blocks of monovinylaromatic hydrocarbon (A) and at least one block of a conjugated diene (B), wherein the block copolymer composition has a vinyl content of at least 25% by weight, preferably from 25 to 40% by weight, based on the total diene content; (ii) from 0 to 5, preferably from 1 to 3 parts by weight of a styrenic diblock copolymer having one block of monovinylaromatic hydrocarbon (A) and one block of a conjugated diene (B); and (iii) from 0.5 to 3, preferably from 1 to 2.5 parts by weight of an ethylene-vinyl acetate copolymer, wherein the weight ratio of (i)+(ii):(iii) is from 2:1 to 6:1, preferably from 3:1 to 4:1.Type: GrantFiled: October 16, 2006Date of Patent: June 29, 2010Assignee: Kraton Polymers U.S. LLCInventor: Erik Jan Scholten
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Patent number: 7737224Abstract: The present invention is a, solid block copolymer comprising at least two polymer end blocks A and at least one polymer interior block B wherein each A block is a polymer block resistant to sulfonation and each B block is a polymer block susceptible to sulfonation, and wherein said A and B blocks do not contain any significant levels of olefinic unsaturation.Type: GrantFiled: July 20, 2006Date of Patent: June 15, 2010Assignee: Kraton Polymers U.S. LLCInventors: Carl Lesley Willis, Dale Lee Handlin, Jr., Scott Russell Trenor, Brian Douglas Mather
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Patent number: 7728074Abstract: A block copolymer composition including a diblock copolymer (I) having one block of a monovinylaromatic hydrocarbon and one block of a conjugated diene having a peak molecular weight from 30,000 to 78,000 and one or more block copolymers (ii) comprising at least two blocks of monovinylaromatic hydrocarbon and at least one block of conjugated diene, the block copolymer selected from linear triblock copolymers having a peak molecular weight that is 1.5 to 9.0 times the peak molecular weight of the diblock copolymer, and mixtures thereof, wherein the ratio of (i) to (ii) is greater than 1:1.Type: GrantFiled: August 5, 2009Date of Patent: June 1, 2010Assignee: Kraton Polymers U.S. LLCInventors: Robert Q. Kluttz, Keith E. Stephens
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Patent number: 7704676Abstract: A block terpolymer for use in photocurable compositions, flexographic printing plates or hot melt adhesives having a molecular structure according to the general formula: A-I-B-I-A??(1) or (A-I-B)n-X??(2), wherein each A is independently a polymer block of predominantly an aromatic vinyl compound, each I is predominantly isoprene, each B is predominantly butadiene, n is an integer equal to or greater than 2, and X is the residue of a coupling agent, and wherein: (a) the weight ratio of I to B is in a range of 30:70 to 70:30; (b) the aromatic vinyl compound content of the block copolymer is from about 14 to about 45%; (c) the B block has a 1,2-vinyl bond content in the range of from about 20 to about 90 mol %; (d) the A block has an apparent molecular weight in the range of from about 5,000 to about 20,000, and the I and B blocks together have a molecular weight in the range of from about 50,000 to about 200,000; (e) uncoupled triblock, S-I-B in the range of from about 2% to about 60%.Type: GrantFiled: September 4, 2007Date of Patent: April 27, 2010Assignee: Kraton Polymers U.S. LLCInventor: Donn Dubois
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Patent number: 7700705Abstract: Accelerator composition for a rubber latex derived from a conjugated diene and optionally a vinyl aromatic comonomer comprising: (i) a diethyl dithiocarbamate (like e.g. ZDEC), and (ii) diphenylguanidine (DPG), and substantially free of any thiazole derivative, a curable aqueous synthetic rubber latex composition comprising said accelerator composition, and a process for the water-based solvent-free manufacture of synthetic shaped synthetic elastomeric articles, prepared by using said accelerator composition.Type: GrantFiled: July 26, 2006Date of Patent: April 20, 2010Assignee: Kraton Polymers U.S. LLCInventor: Evert Van Jole
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Patent number: 7662323Abstract: Bicomponent fibers having a sheath-core morphology where the sheath is a thermoplastic polymer and the core is an elastomeric compound are made which can be continuously extruded from the melt at high production rates. The elastomeric compound comprises a coupled, selectively hydrogenated block copolymer having high flow. The block copolymer has at least one polystyrene block of molecular weight from 5,000 to 7,000 and at least one polydiene block of molecular weight from 20,000 to 70,000 and having a high vinyl content of 60 mol % or greater. The bicomponent fibers are useful for the manufacture of articles such as woven fabrics, spunbond non-woven fabrics or filters, staple fibers, yarns and bonded, carded webs. The bicomponent fibers can be made using a process comprising coextrusion of the thermoplastic polymer and elastomeric compound to produce fibers at greater than 800 mpm and having a denier from 0.1 to 50 g/9000 m.Type: GrantFiled: August 13, 2008Date of Patent: February 16, 2010Assignee: Kraton Polymers U.S. LLCInventors: John E. Flood, Dale L. Handlin, Jr.
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Patent number: 7651765Abstract: Adhesive composition for tapes, labels and bandages to be used at temperatures of +5° C.Type: GrantFiled: February 19, 2004Date of Patent: January 26, 2010Assignee: Kraton Polymers U.S. LLCInventor: Noël R. M. De Keyzer
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Publication number: 20100010147Abstract: The present invention relates to adhesives and sealants prepared from novel anionic block copolymers of mono alkenyl arenes, diphenylethylenes and conjugated dienes. The block copolymers are unhydrogenated or selectively hydrogenated and have mono alkenyl arene/diphenylethylene end blocks and conjugated diene mid blocks. The block copolymer may be combined with tackifying resins, oils and other components to form the adhesives and sealants of the present invention.Type: ApplicationFiled: July 8, 2008Publication date: January 14, 2010Applicant: KRATON Polymer U.S. LLCInventor: David John St. Clair
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Publication number: 20100010154Abstract: The present invention relates to gels prepared from novel anionic block copolymers of mono alkenyl arenes, diphenylethylenes and conjugated dienes, and to blends of such block copolymers with oils. The block copolymers are selectively hydrogenated and have mono alkenyl arene/diphenylethylene end blocks and conjugated diene mid blocks. The block copolymer may be combined with oils and other components to form the gels of the present invention.Type: ApplicationFiled: July 8, 2008Publication date: January 14, 2010Applicant: KRATON Polymers U.S. LLCInventor: DAVID JOHN ST. CLAIR