Patents Assigned to Lear Corporation
  • Publication number: 20240055848
    Abstract: An electrical connector assembly includes an electrical conductor, a cable support, a housing, and a cap. The cable support includes a retainer arm and a cable support protrusion. The housing includes a housing recess and a housing protrusion. The cable support protrusion of the cable support interacts with the housing recess on the housing to support the cable support within the housing. The cap includes a locking mechanism and a tab. The housing protrusion on the housing and the locking mechanism on the cap interact to selectively retain the cap on and release the cap from the housing, and the retaining arm of the cable support and the tab of the locking mechanism interact to selectively move the retaining arm into and out of engagement with the electrical conductor.
    Type: Application
    Filed: August 9, 2022
    Publication date: February 15, 2024
    Applicant: Lear Corporation
    Inventor: Alexandre Semine
  • Patent number: 11890998
    Abstract: A trim panel is sized to be attached to a lower region of a seat back and extend over a portion of a seat bottom. The trim panel is formed from a flexible material without carpet.
    Type: Grant
    Filed: September 30, 2021
    Date of Patent: February 6, 2024
    Assignee: Lear Corporation
    Inventors: Rochelle Kirzhner, Laura Schulz, Ron Miotto
  • Publication number: 20240033976
    Abstract: A mold component for forming a foamed part with a three-dimensional shape includes a magnetic block having a first face that defines a curved three-dimensional surface with a hook strip-receiving recess positioned above the magnetic block. The magnetic block is configured to be placed in a mold with a hook strip placed in the hook strip-receiving recess. The hook strip has a ferrous metal-containing component such that the magnetic block attracts and holds the hook strip with the hook strip conforming to the curved three-dimensional surface. Characteristically, the mold component is configured to be applied in a molding process to mold the three-dimensional shape in the foamed part wherein the hook strip attaches to a trim cover.
    Type: Application
    Filed: October 6, 2023
    Publication date: February 1, 2024
    Applicant: LEAR CORPORATION
    Inventors: Baolong SHANG, Asad ALI, Todd W. WAELDE, Hongwei XIA, Chandrashekar SIMHA, Jiangang ZHANG, Yue WANG
  • Patent number: 11878600
    Abstract: An on-board charger is provided with a first stage for converting an alternating current (AC) voltage from an external power supply to a direct current (DC) voltage. A capacitor is coupled to the first stage to receive the DC voltage and to provide a DC-Link voltage. A second stage is coupled to the capacitor to boost the DC-Link voltage and to supply the boosted DC-Link voltage to charge a battery. A processor is programmed to adjust the DC-Link voltage between a first setpoint and a second setpoint based on a battery voltage value.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: January 23, 2024
    Assignee: Lear Corporation
    Inventors: Adria Marcos Pastor, Victor Saborido Rodriguez, Sergio Martinez Porras, Joel Aaron Storr, Josep Maria Bosque Moncusi
  • Patent number: 11878613
    Abstract: A retention clip, a seat assembly having a retention clip, and a method of assembly. The retention clip has a spiral anchor and at least one retention feature. The spiral anchor is configured to be screwed into a cushion. The retention feature extends away from the spiral anchor and is configured to secure a seat component to the retention clip.
    Type: Grant
    Filed: April 20, 2022
    Date of Patent: January 23, 2024
    Assignee: Lear Corporation
    Inventors: David Abdella, Joshua Hallock, Lisa Swikoski, Sam Blair
  • Patent number: 11879578
    Abstract: An angle clip assembly includes a first guide. The first guide has a first guide surface. A first retainer is adapted to retain a first part of a flat flexible cable on the first guide surface. The angle clip assembly also includes a second guide. The second guide has a second guide surface. A second retainer is adapted to retain a second part of the flat flexible cable on the second guide surface. The second guide is rotatable relative to the first guide about a lock axis to one of a plurality of assembly angles. The angle clip assembly includes a radial lock. The radial lock prevents rotation of the first guide relative to the second guide.
    Type: Grant
    Filed: December 28, 2021
    Date of Patent: January 23, 2024
    Assignee: Lear Corporation
    Inventor: Albert M. CabaƱero
  • Patent number: 11870291
    Abstract: In at least one embodiment, a vehicle battery charger is provided. The charger includes at least one transformer, a first active bridge, a second active bridge, and at least one controller. The first active bridge includes a first plurality of switching devices being positioned with the primary. The second active bridge includes a second plurality of switching devices being positioned with the secondary to generate. The controller is configured to activate the first plurality of switching devices based on a primary control signal and to activate the second plurality of switching devices based on a secondary control signal. The controller is configured to generate the secondary control signal in accordance to a first control variable. The controller is further configured to generate a second control variable that corresponds to a phase shift between the primary control signal and the secondary control signal.
    Type: Grant
    Filed: June 1, 2021
    Date of Patent: January 9, 2024
    Assignee: Lear Corporation
    Inventors: Hector Sarnago Andia, Oscar Lucia Gil, Rafael Jimenez Pino, Pablo Gaona Rosanes, Adria Marcos Pastor
  • Patent number: 11858394
    Abstract: A seatback includes a trim cover/foam assembly including a foam cushion with a trim cover assembly disposed thereon. The trim cover/foam assembly has an occupant support side and a rear side opposite to the occupant support side, and defines an opening therethrough. The trim cover assembly includes a rear panel on the rear side for closing the opening. The seatback also includes an attachment member on the rear side of the trim cover/foam assembly configured to engage the rear panel and an armrest assembly including an armrest pivotally disposed on a frame at a rear portion of the armrest, with the armrest configured to pass through the opening. Upon installation of the armrest assembly, the rear panel is secured to the attachment member and sandwiched between the rear portion and the attachment member.
    Type: Grant
    Filed: December 28, 2021
    Date of Patent: January 2, 2024
    Assignee: LEAR CORPORATION
    Inventors: Ronald L. Miotto, Alexandar Serafimovski, Carina Navarro, Thomas A. Welch, Sr., Anne P. Aleksa, Mark Allyn Folkert
  • Patent number: 11858437
    Abstract: An electrical assembly may include a bus bar assembly, a sensor assembly, including a circuit board connected to the bus bar assembly, and a sensor, a bracket connected to the bus bar assembly, and a cooling member connected to the bracket. A method of assembling an electrical assembly may include connecting a shunt resistor with a bus bar assembly, connecting a circuit board with the bus bar assembly, connecting the bus bar assembly with the bracket, disposing the cooling member on or about the bracket, and/or connecting the cooling member with the bracket.
    Type: Grant
    Filed: October 6, 2021
    Date of Patent: January 2, 2024
    Assignee: Lear Corporation
    Inventors: Aric Anglin, Ajmal Ansari, Greg Dickerhoof, Robert M. Schmidt, Rutunj Rai, Hongen Tu
  • Patent number: 11862917
    Abstract: A crimp connector for a wire includes first and second clamping plates connected via a bending portion so as to be pivotable with respect to one another for clamping the wire between them in a clamping state. Inner surfaces of the clamping plates are designed as clamping surfaces having a plurality of elongated depressions and elongated ribs that run perpendicularly to a pivot axis of the bending portion. The ribs of one clamping plate are each arranged and dimensioned in such a way that they are at least partially arranged in the depressions of the other clamping plate in the clamping state such that a wire clamped between the clamping plates in the clamping state is formed into a meandering shape. Distance between adjacent depressions in at least one of the first and second clamping plates varies along the clamping surface on a straight line parallel to the pillar axis.
    Type: Grant
    Filed: June 8, 2022
    Date of Patent: January 2, 2024
    Assignee: LEAR CORPORATION
    Inventors: Georgiana Tirca-Dragomirescu, Klaus Junker, Jose Luis Mendieta Garcia
  • Patent number: 11858388
    Abstract: A trim member may include an elongated first portion and a plurality of second portions connected to the first portion. The plurality of second portions may include a body portion, a cover portion, an aperture, and an opening. The body portion may be connected to the first portion. The cover portion may be connected to and protrude outward from an end of the body portion. The aperture may extend at least partially through the body portion and the cover portion in a first direction. The aperture may be configured to receive at least a portion of a headrest in a direction that is oblique or perpendicular to the first direction via said portion of said headrest passing through the opening.
    Type: Grant
    Filed: May 3, 2022
    Date of Patent: January 2, 2024
    Assignee: Lear Corporation
    Inventors: Nicholas Ryba, Scott Selesky, Arthur Maczei, Marc Sites
  • Patent number: 11858439
    Abstract: A circuit and method for providing multi-mode power to a vehicle load may include first and second voltage sources, main positive and main negative relays, and first, second, and third relays. The main positive relay may have a second side connected to a first side of the load, and the main negative relay may have a second side connected to a second side of the load. A first side of the second relay may be connected to a positive side of the first voltage source, and a second side of the second relay to a positive side of the second voltage source and a first side of the main positive relay. A first side of the third relay may be connected to a negative side of the second voltage source, and a second side of the third relay to a first side of the main negative relay.
    Type: Grant
    Filed: October 18, 2022
    Date of Patent: January 2, 2024
    Assignee: LEAR CORPORATION
    Inventors: Wang Xie, Xuebei Ren, Diwei Fang
  • Publication number: 20230415625
    Abstract: The present application relates to an arm rest trash compartment. An arm rest assembly includes an arm rest body having an A-surface with a trash cavity defined therethrough; and a trash compartment corresponding to the trash cavity. The trash compartment includes a movable member releasably secured at the A-surface, and a flexible member which forms the trash cavity. The trash compartment has a stored position and an extended position, where, in the stored position, the movable member is flush with the A-surface, and in the extended position, at least a portion of the flexible member is positioned below the A-surface such that a trash cavity volume in the extended position is greater than a trash cavity volume in the stored position.
    Type: Application
    Filed: April 7, 2023
    Publication date: December 28, 2023
    Applicant: Lear Corporation
    Inventors: Lea Thomas SMITH, Thomas SUNDBERG, Jochen KOHLHOFER
  • Patent number: 11855377
    Abstract: An electrical connector assembly includes a housing defining an interior space and a slot and a spring pin terminal disposed within the slot of the housing. The spring pin terminal includes a first contact portion, a second contact portion, and an intermediate portion that extends between the first contact portion and the second contact portion. The first contact portion includes a contact point that engages a first electrically conductive structure and a retention force support that engages a portion of the intermediate portion of the spring pin terminal. The second contact portion includes a contact point that engages a second electrically conductive structure and a retention force and alignment support that engages the intermediate portion of the spring pin terminal.
    Type: Grant
    Filed: July 20, 2021
    Date of Patent: December 26, 2023
    Assignee: Lear Corporation
    Inventor: Hyoun Lee
  • Patent number: 11851788
    Abstract: A method of manufacturing a cover for a vehicle seat by weaving a first layer including a synthetic material, weaving a second layer including wool, and interweaving the first layer and the second layer with the second layer underling the first layer. The cover may include a woven top layer and a woven bottom layer, interwoven with the woven top layer. The woven top layer may include a plurality of first warp yarns and a plurality of first weft yarns. The woven bottom layer may include a plurality of second warp yarns and a plurality of second weft yarns. The plurality of second warp and weft yarns may include wool.
    Type: Grant
    Filed: August 25, 2020
    Date of Patent: December 26, 2023
    Assignee: LEAR CORPORATION
    Inventors: Naoyuki Taniguchi, Rose Morgan
  • Publication number: 20230406175
    Abstract: A retention clip, a seat assembly having a retention clip, and a method of assembly. The retention clip has a spiral anchor and at least one retention feature. The spiral anchor is configured to be screwed into a cushion. The retention feature extends away from the spiral anchor and is configured to secure a seat component to the retention clip.
    Type: Application
    Filed: August 8, 2023
    Publication date: December 21, 2023
    Applicant: Lear Corporation
    Inventors: David Abdella, Joshua Hallock, Lisa Swikoski, Sam Blair
  • Publication number: 20230406183
    Abstract: An armrest assembly includes an armrest body that defines an interior space. A first shaft extends from a first side of the armrest body along an armrest axis and is attached to the armrest body for relative rotational movement about the armrest axis. A second shaft extends from a second side of the armrest body along the armrest axis and is attached to the armrest body for relative rotational movement about the armrest axis. A rotational damper is located in the interior space of the armrest body and includes a first damper part and a second damper part attached to the first damper part for relative rotational movement. The first damper part is fixed to the first shaft, and the second damper part is fixed to the armrest body.
    Type: Application
    Filed: June 15, 2023
    Publication date: December 21, 2023
    Applicant: Lear Corporation
    Inventors: Zhengda Mao, Mingzhe Zhao, Yili Wu
  • Publication number: 20230406182
    Abstract: An armrest assembly for a vehicle seat includes an armrest body and a first shaft that extends from a first side of the armrest body along an armrest axis and is attached to the armrest body for relative rotational movement about the armrest axis. The armrest assembly also includes a second shaft that extends from a second side of the armrest body along the armrest axis and is attached to the armrest body for relative rotational movement about the armrest axis. A detent body is fixed on the first shaft and includes a first detent and a second a second detent. A stop is fixed on the armrest body. The stop is retained in the first detent when the armrest body is in a first position relative to the first shaft. The stop is retained in the second detent when the armrest body is in a second position relative to the first shaft.
    Type: Application
    Filed: June 15, 2023
    Publication date: December 21, 2023
    Applicant: Lear Corporation
    Inventors: Zhengda Mao, Mingzhe Zhao, Yili Wu
  • Publication number: 20230406184
    Abstract: An armrest assembly includes an armrest body. A first shaft extends from a first side of the armrest body along an armrest axis and is attached to the armrest body for relative rotational movement about the armrest axis. A second shaft extends from a second side of the armrest body along the armrest axis and is attached to the armrest body for relative rotational movement about the armrest axis and relative axial movement.
    Type: Application
    Filed: June 15, 2023
    Publication date: December 21, 2023
    Applicant: Lear Corporation
    Inventors: Zhengda Mao, Mingzhe Zhao, Yili Wu
  • Publication number: 20230406181
    Abstract: An armrest assembly and method of manufacturing, which may comprise an armrest structure including an integral outer flange extending around essentially an entire periphery of the armrest structure, an integral web extending within the integral outer flange, an integral boss extending laterally from the integral web coaxial with a pivoting axis of the armrest, and integral stiffening ribs extending laterally from the integral web, between the integral outer flange.
    Type: Application
    Filed: May 27, 2022
    Publication date: December 21, 2023
    Applicant: Lear Corporation
    Inventors: Curtis J. Hudson, James F. Morris, Thomas Loyal Sundberg, JR., Nizar Freijy, Pankaj-Aravind Palaskar