Patents Assigned to Longyear TM, Inc.
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Patent number: 9903165Abstract: Drilling tools having axially-tapered waterways that can increase flushing and bit life, while also decreasing clogging. According to some implementations of the present invention, the waterways can be radially tapered in addition to being axially tapered. The axially-tapered waterways can include notches extending into the cutting face of the drilling tools and/or slots enclosed within the crown of the drilling tools. Implementations of the present invention also include drilling systems including drilling tools having axially-tapered waterways, and methods of forming drilling tools having axially-tapered waterways.Type: GrantFiled: June 29, 2015Date of Patent: February 27, 2018Assignee: LONGYEAR TM, INC.Inventors: Cody A. Pearce, Michael D. Rupp, Christian M. Lambert
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Patent number: 9784038Abstract: Drill bits having flushing channels and surface features that cooperate to evacuate cuttings. The surface features can be provided as flutes, fins, and/or ribs defined in a body portion of the bits. Optionally, the surface features can define back-cutting edges the permit back reaming.Type: GrantFiled: September 24, 2013Date of Patent: October 10, 2017Assignee: Longyear TM, Inc.Inventors: Michael Case, Jeff Hogan, Tushar Matkar
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Patent number: 9689222Abstract: Implementations of the present invention include a core barrel assembly including external fluid pathways extending generally axially long the outer surface of the core barrel assembly. The one or more external fluid pathways can allow for increased fluid flow around a latch mechanism. The increased fluid flow around the latch mechanism can allow the core barrel assembly to travel faster within the drill string, can allow drilling fluid to pass by the latch mechanism when engaged. Implementations of the present invention also include drilling systems including external fluid pathways, and methods of retrieving a core sample using such drilling systems.Type: GrantFiled: September 29, 2014Date of Patent: June 27, 2017Assignee: LONGYEAR TM, INC.Inventor: Christopher L. Drenth
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Patent number: 9637980Abstract: A drill bit having a shank and a crown. The crown defines a central axis and has at least one fixed segment. Each fixed segment has a cutting face and a plurality of surface features that are continuous with a distal surface of the cutting face. The plurality of surface features and a distal portion of the cutting face of each segment are integrally formed of a selected matrix material, and each surface feature consists solely of the selected matrix material. The matrix of the selected matrix material is configured to erode to expose abrasive particles within the matrix.Type: GrantFiled: June 5, 2015Date of Patent: May 2, 2017Assignee: LONGYEAR TM, INC.Inventors: Christian M. Lambert, Michael D. Rupp
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Patent number: 9546524Abstract: Implementations described herein include a hoisting device and method for handling, coupling and recovery of tubular members such as drill string components. The hoisting device has a self-energizing gripping means configured to releasably engage a drill string component. In one aspect, the self-energizing gripping means can be operable to increase at least one of a radial biasing force and a contact friction force applied to a drill string component, causing the gripping means to increase the overall gripping force applied to the component with minimal effort exerted by a hoisting device operator.Type: GrantFiled: February 27, 2014Date of Patent: January 17, 2017Assignee: Longyear TM, Inc.Inventors: Christopher L. Drenth, Jeff Hogan, Anthony LaChance
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Patent number: 9540897Abstract: An overshot assembly for operative coupling to a wireline and a head assembly within a drilling system. The overshot assembly has at least one latch member that securely engages the inner surface of the head assembly without the use of a spearhead.Type: GrantFiled: December 20, 2013Date of Patent: January 10, 2017Assignee: LONGYEAR TM, INC.Inventors: Christopher L. Drenth, Anthony LaChance, George Iondov
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Patent number: 9540883Abstract: Fibers for diamond-impregnated cutting tools and their associated methods for manufacture and use are described. A matrix is formed that contains fibers made from carbon, glass, ceramic, polymer, and the like. The matrix is then sintered to form a cutting portion of a drill bit. The type and concentration of the fibers can be modified to control the tensile strength and the erosion rate of the matrix to optimize the cutting performance of the tools. Additionally, the fibers may be added to the cutting section to weaken the structure and allow higher modulus binders to be used for the cutting tools at a lower cost, allowing the amount of fibers to be tailored to retain the diamonds in the cutting portion for the desired amount. As the cutting portion erodes, the fibers may also increase the lubricity at the face of the cutting portion.Type: GrantFiled: March 28, 2014Date of Patent: January 10, 2017Assignee: LONGYEAR TM, INC.Inventors: Kristian S. Drivdahl, Michael D. Rupp, Christian M. Lambert, Cody A. Pearce
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Patent number: 9528337Abstract: A bushing for positioning within a core barrel assembly during an up-hole drilling operation. The bushing has a wall with an inner surface and an outer surface. The inner surface defines an inlet, an outlet, and a central bore of the bushing. The central bore surrounds a longitudinal axis of the bushing and extends between the inlet and the outlet. The outer surface has a first portion positioned proximate the inlet and a second portion positioned proximate the outlet. The first portion of the outer surface of the wall projects outwardly from the second portion of the outer surface relative to the longitudinal axis of the bushing such that the first portion of the outer surface defines opposed first and second shoulder surfaces extending substantially perpendicularly relative to the longitudinal axis. Core barrel head assemblies including such bushings are also described.Type: GrantFiled: March 14, 2013Date of Patent: December 27, 2016Assignee: LONGYEAR TM, INC.Inventor: George Iondov
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Patent number: 9506298Abstract: A drill bit for forming a hole in a formation. The drill bit has a shank and a full face crown that cooperate to define an interior space that receives water or other drilling fluid. The full face crown defines a plurality of bores that extend from a cutting face of the full face crown to the interior space. The full face crown completely circumferentially encloses the interior space of the drill bit.Type: GrantFiled: November 20, 2013Date of Patent: November 29, 2016Assignee: LONGYEAR TM, INC.Inventors: Cody A. Pearce, Michael D. Rupp, Christian M. Lambert
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Patent number: 9500036Abstract: Implementations of the present invention include drilling tools having axially-tapered waterways that can increase flushing and bit life, while also decreasing clogging. According to some implementations of the present invention, the drilling tool can have a single notch extending into the cutting face and a plurality of bores extending from the cutting face to an interior space of the drilling tool. Implementations of the present invention also include drilling systems including drilling tools having a single notch and a plurality of bores.Type: GrantFiled: April 7, 2014Date of Patent: November 22, 2016Assignee: LONGYEAR TM, INC.Inventors: Cody A. Pearce, Michael D. Rupp, Christian M. Lambert
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Patent number: 9446503Abstract: Implementations of the present invention include a binder with high hardness and tensile strength that allows for the creation of drilling tools with increased wear resistance. In particular, one or more implementations include a binder having about 5 to about 50 weight % of nickel, about 35 to about 60 weight % of zinc, and about 0.5 to about 35 weight % of tin. Implementations of the present invention also include drilling tools, such as reamers and drill bits, formed from such binders.Type: GrantFiled: December 10, 2014Date of Patent: September 20, 2016Assignee: LONGYEAR TM, INC.Inventors: Cody A. Pearce, Christian M. Lambert
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Patent number: 9421671Abstract: Implementations of the present invention include infiltrated diamond tools with increased wear resistance. In particular, one or more implementations of the present invention include a body comprising at least 10% by volume diamond particles that are infiltrated with a binder. Implementations of the present invention also include drilling systems including such infiltrated diamond tool, and methods of forming and using such infiltrated diamond tools.Type: GrantFiled: February 8, 2012Date of Patent: August 23, 2016Assignee: LONGYEAR TM, INC.Inventors: Michael D. Rupp, Cody A. Pearce, Christian M. Lambert
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Patent number: 9404311Abstract: Fibers for diamond-impregnated cutting tools and their associated methods for manufacture and use are described. A matrix is formed that contains fibers made from carbon, glass, ceramic, polymer, and the like. The matrix is then sintered to form a cutting portion of a drill bit. The type and concentration of the fibers can be modified to control the tensile strength and the erosion rate of the matrix to optimize the cutting performance of the tools. Additionally, the fibers may be added to the cutting section to weaken the structure and allow higher modulus binders to be used for the cutting tools at a lower cost, allowing the amount of fibers to be tailored to retain the diamonds in the cutting portion for the desired amount. As the cutting portion erodes, the fibers may also increase the lubricity at the face of the cutting portion.Type: GrantFiled: June 30, 2014Date of Patent: August 2, 2016Assignee: Longyear TM, Inc.Inventors: Kristian S. Drivdahl, Michael D. Rupp
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Patent number: 9399898Abstract: Drilling systems and methods for deploying a latch mechanism upon reaching a drilling position. The drilling systems and methods permit spinning of a drill string to cause a core barrel head assembly to spin through the frictional mating of a landing shoulder of the head assembly and a landing ring of an outer tube assembly. The spinning of the drill string induces a centrifugal and/or radial force that acts on the latch mechanism to overcome the frictional retention forces acting on the latch mechanism, thereby permitting deployment of the latch mechanism.Type: GrantFiled: February 28, 2014Date of Patent: July 26, 2016Assignee: Longyear TM, Inc.Inventors: Charles Ernest Muntz, Christopher L. Drenth, George Iondov
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Patent number: 9359847Abstract: High productivity core drilling systems include a drill string, an inner core barrel assembly, an outer core barrel assembly, and a retrieval tool that connects the inner core barrel assembly to a wireline cable and hoist. The drill string comprises multiple variable geometry drill rods. The inner core barrel assembly comprises a non-dragging latching mechanism, such as a fluid-driven latching mechanism that contains a detect mechanism that retains the latches in either an engaged or a retracted position. The inner core barrel assembly also comprised high efficiency fluid porting.Type: GrantFiled: December 17, 2012Date of Patent: June 7, 2016Assignee: Longyear TM, Inc.Inventor: Christopher L. Drenth
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Patent number: 9328608Abstract: Implementations include a core barrel assembly having a driven latch mechanism. The driven latch mechanism can lock the core barrel assembly axially and rotationally relative to a drill string. The driven latch mechanism can include a plurality of wedge members positioned on a plurality of driving surfaces. Rotation of the drill string can cause the plurality of wedge members to wedge between an inner diameter of the drill string and the plurality of driving surfaces, thereby rotationally locking the core barrel assembly relative to the drill string. Implementations of the present invention also include drilling systems including such driven latch mechanisms, and methods of retrieving a core sample using such drilling systems.Type: GrantFiled: July 25, 2014Date of Patent: May 3, 2016Assignee: Longyear TM, Inc.Inventors: Christopher L. Drenth, George Iondov, George Ibrahim
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Patent number: 9279292Abstract: A drill bit for forming a hole in a formation. The drill bit has a shank and a full face crown that cooperate to define an interior space that receives water or other drilling fluid. The full face crown defines a plurality of bores that extend from a cutting face of the full face crown to the interior space. The full face crown completely circumferentially encloses the interior space of the drill bit. A wedge shaped slot is defined therein the full face crown that extends longitudinally therein a portion of the cutting face and the circumferential outer surface of the full face crown. The slot further defines an apex that is positioned beyond the center of the cutting face of the drill bit such that the longitudinal axis of the drill bit extends through the bottom surface of the slot and into an interior void area of the slot. Further, a conduit is defined in the drill bit that is in communication with the interior space and with a portion of the defined slot.Type: GrantFiled: November 20, 2013Date of Patent: March 8, 2016Assignee: Longyear TM, Inc.Inventors: Cody A. Pearce, Michael D. Rupp, Christian M. Lambert
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Patent number: 9267332Abstract: Impregnated drilling tools include elongated structures that provide enhanced properties. The drilling tools contain a diamond-impregnated cutting section that contains elongated structures made from carbon, glass, ceramic, and the like. The elongated structures can comprise tubes, fibers, or rods. In one or more implementations the elongated structures are nano-sized. The elongated structures can control the tensile strength and/or the erosion rate of the drilling tools to optimize the cutting performance of the tools. Additionally, the elongated structures may also weaken the cutting section in one or more implementations; thereby, allowing higher strength binders to be used. Such higher modulus binders can cost less and allow for tailoring of the cutting section to retain the diamonds for the desired amount of time. As the cutting section erodes, the elongated structures may also increase the lubricity at the face of the cutting section.Type: GrantFiled: August 24, 2011Date of Patent: February 23, 2016Assignee: LONGYEAR TM, INC.Inventors: Michael D. Rupp, Cody A. Pearce, Christian M. Lambert, Kristian S. Drivdahl
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Publication number: 20160032689Abstract: A drill rod guard having a feed shaft assembly that supports a feed shell for receiving a drill rod. First and second shafts are respectively pivotally coupled to opposed sides of the feed shaft assembly. A plurality of guard elements are operatively coupled to the first and second shafts, and opposed guard elements are selectively engageable with one another. Upon engagement between the opposed guard elements, the guard elements cooperate with the feed shell and/or the feed shaft assembly to substantially enclose the portion of the drill rod within the feed shell to thereby prevent contact with the drill rod.Type: ApplicationFiled: March 14, 2014Publication date: February 4, 2016Applicant: Longyear TM, Inc.Inventor: Rene Mignault
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Patent number: 9234399Abstract: Drilling tools include a bit crown and an integrated reamer. The bit crown and integrated reamer can be configured with approximately equal drilling lives. The bit crown can be impregnated with abrasive cutting media and include one or more external flutes. The integrated reamer can be positioned at the base the bit crown and include one or more channels that align with one or more of the outer flutes. The channels can taper such that they increase in width as they extend away from the bit crown.Type: GrantFiled: March 26, 2015Date of Patent: January 12, 2016Assignee: Longyear TM, Inc.Inventors: Cody A. Pearce, Michael D. Rupp, Christian M. Lambert