Patents Assigned to Merlin Technology, Inc.
  • Patent number: 11320474
    Abstract: A portable device is described for use with a system in which a transmitter signal is transmitted by a transmitter from within the ground during an operational procedure. The transmitter signal includes a transmission frequency that is selectable as one of a group of discrete transmission frequencies and the region includes electromagnetic noise that varies. The portable device includes a receiver that measures noise continuously along a path, with the transmitter inactive, to generate one or more indications for each discrete frequency at each location and continuously update the one or more indications for use in selecting one of the discrete frequencies as a selected transmission frequency to avoid local interference.
    Type: Grant
    Filed: June 10, 2021
    Date of Patent: May 3, 2022
    Assignee: Merlin Technology Inc.
    Inventors: Loc Viet Lam, Albert W. Chau
  • Patent number: 11255186
    Abstract: A sonde is receivable in a housing of an inground tool for transmitting an electromagnetic locating signal. The sonde is configured for monitoring a cumulative active run-time of its operation and for external transfer of the cumulative active run-time. A receiver receives the cumulative active run-time and provides at least one indication based on the cumulative active run-time.
    Type: Grant
    Filed: February 17, 2020
    Date of Patent: February 22, 2022
    Assignee: Merlin Technology, Inc.
    Inventors: Scott Phillips, Timothy Bayliss, Thomas J. Hall
  • Patent number: 11255185
    Abstract: A drill string communication system is described. An uphole transceiver can couple a signal onto the drill string at a power that is always greater that a selectable power for a downhole signal. Communication from a drill rig to an inground tool can be re-initiated using a maximum uphole transmit power of an uphole transceiver. A procedure can establish a new set of transmission parameters for a drill string signal to establish communication between the drill rig and the inground tool. The system can include a walkover locator that receives an active/inactive status-controlled electromagnetic locating signal. Responsive to a locating signal degradation, a reconfiguration command can modify the locating signal. The uphole transceiver and a downhole transceiver can automatically modify at least one parameter of a downhole signal. An uphole receiver can apply a compensation response to a transferred signal to compensate for a drill string channel transfer function.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: February 22, 2022
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Loc Viet Lam
  • Patent number: 11230921
    Abstract: A system includes a transmitter for use in conjunction with a horizontal directional drilling system that transmits a multi-bit symbol stream that characterizes sensor symbols for receipt by an aboveground portable device. The portable device receives the symbol stream for aboveground recovery of the sensor signals. The transmitter can precisely place the symbol frequencies at least to avoid a noise environment, as well as to avoid powerline harmonics, and can utilize wave shaping for transmitted symbols at least to provide for transmission power control, spectral content control and wideband antenna matching. The receiver can measure the noise environment to identify the symbol frequencies used by the transmitter. The noise can be scanned at an incremental resolution across a wide frequency bandwidth for display or automatic symbol frequency selection.
    Type: Grant
    Filed: August 14, 2017
    Date of Patent: January 25, 2022
    Assignee: Merlin Technology, Inc.
    Inventors: Rudolf Zeller, Gary Garrabrant, Timothy Bayliss, John E. Mercer
  • Patent number: 11215635
    Abstract: An accelerometer arrangement and method are described for determining accelerations of an inground tool. First and second triaxial accelerometers are supported such that a normal sensing axis of the first triaxial accelerometer is at least generally orthogonal to the normal sensing axis of the second triaxial accelerometer for determining the accelerations along the three orthogonal axes based on a combination of sensing axis outputs from one or both of the triaxial accelerometers. A weaker sensing axis of one triaxial accelerometer can be supported at least approximately normal to a weaker sensing axis of another triaxial accelerometer such that the weaker axes are not used. The triaxial accelerometers can be supported such that one axis of one accelerometer can be redundant with respect to another axis of another accelerometer. One triaxial accelerometer can be mounted on a tilted plane with respect to another triaxial accelerometer.
    Type: Grant
    Filed: January 16, 2020
    Date of Patent: January 4, 2022
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, John E. Mercer, Scott Phillips
  • Patent number: 11149539
    Abstract: A planning tool plans movement of a boring tool for an underground drilling operation. The planning tool includes one or more wheels for rolling on a surface of the ground along a path responsive to movement by an operator to characterize the surface contour and to generate guidance for the boring tool to reach a target position. Planning can additionally be based on waypoints. The planning tool can be rolled unidirectionally or bidirectionally to characterize the surface contour. Bidirectional movement cancels accelerometer fixed bias. Path stitching is used to plan around obstacles. The planning tool can facilitate tracker placement. The planning tool can collect noise information for frequency selection purposes. A described technique maximizes linear drilling in an underground plan. Compensation and/or warnings are provided for unsteady, fast and slow movement of the planning tool while measuring the surface contour.
    Type: Grant
    Filed: July 23, 2019
    Date of Patent: October 19, 2021
    Assignee: Merlin Technology, Inc.
    Inventors: Rudolf Zeller, Timothy Shaw, Timothy Bayliss, Craig Caswell
  • Patent number: 11136881
    Abstract: Systems, apparatus and methods are described for purposes of initiating a response to detection of an adverse operational condition involving a system including a drill rig and an inground tool. The response can be based on an uphole sensed parameter in combination with a downhole sensed parameter. The adverse operational condition can involve cross-bore detection, frac-out detection, excessive downhole pressure, a plugged jet indication and drill string key-holing detection. A communication system includes an inground communication link that allows bidirectional communication between a walkover detector and the drill rig via the inground tool. Monitoring of inground tool depth and/or lateral movement can be performed using techniques that approach integrated values. Bit force based auto-carving is described in the context of an automated procedure. Loss of locator to drill rig telemetry can trigger an automated switch to a different communication path within the system.
    Type: Grant
    Filed: July 19, 2013
    Date of Patent: October 5, 2021
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Benjamin John Medeiros, Craig Caswell
  • Patent number: 11118447
    Abstract: A transmitter is carried proximate to an inground tool for sensing a plurality of operational parameters relating to the inground tool. The transmitter customizes a data signal to characterize one or more of the operational parameters for transmission from the inground tool based on the operational status of the inground tool. A receiver receives the data signal and recovers the operational parameters. Advanced data protocols are described. Pitch averaging and enhancement of dynamic pitch range for accelerometer readings are described based on monitoring mechanical shock and vibration of the inground tool.
    Type: Grant
    Filed: March 11, 2019
    Date of Patent: September 14, 2021
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Loc Viet Lam, Scott Phillips
  • Patent number: 11118442
    Abstract: A boring tool moves having a pitch orientation, a yaw orientation and a roll orientation and is steerable underground using the roll orientation. A maximum drill string curvature is established for steering. The boring tool is advanced over a path segment. An averaged roll characteristic is determined for movement of the boring tool along the path segment. A path segment pitch orientation is established based on at least one measured pitch orientation along the path segment. Using the maximum drill string curvature in combination with the averaged roll characteristic and the path segment pitch orientation, the yaw orientation is determined. The averaged roll characteristic is determined based on a series of incremental roll measurements that are spaced across the path segment. A set of coupled ordinary differential equations is used to characterize movement of the boring tool.
    Type: Grant
    Filed: August 9, 2020
    Date of Patent: September 14, 2021
    Assignee: Merlin Technology Inc.
    Inventors: James W. Burrows, Guenter W. Brune, John E. Mercer
  • Patent number: 11105161
    Abstract: A coupling adapter is insertable in at least one joint of a drill string as the drill string is extended from a drill rig. The coupling adapter includes an arrangement for receiving a data signal that is generated by an inground tool and for electromagnetically coupling the data signal onto at least a portion of the drill string that extends from the adapter to the drill rig such that at least some of the drill pipe sections cooperate as an electrical conductor for carrying the data signal to the drill rig. In another feature, a current transformer is resiliently supported to isolate the current transformer from mechanical shock and vibration that is produced by an inground operation that is performed using the drill string. In another feature, a drill string repeater is described.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: August 31, 2021
    Assignee: Merlin Technology Inc.
    Inventors: Albert W. Chau, Benjamin John Medeiros
  • Patent number: 11067700
    Abstract: A portable locator includes a locator housing having a display head that supports a display. A GPS module includes a frame and an antenna arm extending from a side margin of the frame. The frame defines a display aperture such that the frame is removably installable on the display head of the portable locator with the display visible through the display aperture. An electrical interface provides for electrical communication with the portable locator with the frame removably installed thereon.
    Type: Grant
    Filed: August 27, 2018
    Date of Patent: July 20, 2021
    Assignee: Merlin Technology, Inc.
    Inventors: Mark Marvin, Brian Kelly
  • Patent number: 11060355
    Abstract: An apparatus and method are used in conjunction with a system for performing horizontal directional drilling, the system including a drill string extending from a drill rig to a boring tool such that the boring tool is steerable based on a roll orientation. The system also includes an arrangement for generating steering commands for guiding the boring tool to a target position. Responsive at least in part to the steering commands, a display is configured to selectively indicate each of a rotate command, a push command and a spin command. A steering indicator is described which indicates a current roll orientation of the boring tool. A 3-D grid can be animated and centered on either a steering or target indicator. Rounding of a steering command ratio can limit the display of target roll orientations to only those that a given boring tool transmitter is capable of sensing and indicating.
    Type: Grant
    Filed: August 16, 2020
    Date of Patent: July 13, 2021
    Assignee: Merlin Technology, Inc.
    Inventors: Bruce Kolpack, David Bahr, Thomas J. Hall, Benjamin J. Medeiros
  • Patent number: 11047896
    Abstract: A portable device and associated method are described for use with a system in which a locating signal is transmitted from within the ground during an operational procedure. The locating signal includes a transmission frequency that is selectable from a group of discrete transmission frequencies in a frequency range and the region includes electromagnetic noise that can vary. The portable device includes a receiver having a bandwidth that includes the transmission frequency range and is operable for measuring the electromagnetic noise in the transmission frequency range to establish a frequency content of the electromagnetic noise for use in selecting one of the discrete transmission frequencies that is subsequently transmitted as the locating signal during the operational procedure. The locating signal can be transmitted from a boring tool, a pullback arrangement or an inground cable. A predicted maximum operational depth for a transmitter can be determined prior to the operational procedure.
    Type: Grant
    Filed: October 10, 2019
    Date of Patent: June 29, 2021
    Assignee: Merlin Technology Inc.
    Inventors: Loc Viet Lam, Albert W. Chau
  • Patent number: 11035218
    Abstract: A steering tool is movable by a drill string to form an underground bore along an intended path. A sensing arrangement of the steering tool detects its pitch and yaw orientations at a series of spaced apart positions along the bore, each position is characterized by a measured extension of the drill string. The steering tool further includes a receiver. At least one marker is positioned proximate to the intended path, for transmitting a rotating dipole field to expose a portion of the intended path to the field for reception by the receiver. The detected pitch orientation, the detected yaw orientation and the measured extension of the drill string are used in conjunction with magnetic information from the receiver to locate the steering tool. The steering tool may automatically use the magnetic information when it is available. A customized overall position determination accuracy can be provided along the intended path.
    Type: Grant
    Filed: January 29, 2020
    Date of Patent: June 15, 2021
    Assignee: Merlin Technology Inc.
    Inventors: Guenter W. Brune, Albert W. Chau, Rudolf Zeller, John E. Mercer
  • Patent number: 11035221
    Abstract: A housing defines a through passage along its length and is configured to support a group of electrical isolators surrounding the through passage to form an electrically isolating break in a drill string such that each isolator of the group of isolators is subject to no more than a compressive force responsive to extension and retraction of the drill string. The housing defines a housing cavity to receive an electronics package having a signal port and is configured for electrical connection of the signal port across the electrically isolating break. A housing lid can cooperate with a main housing body to define elongated slots for purposes of enhancing the emanation of a locating signal. A housing arrangement can support electrical connections from an electronics package to bridge an electrically isolating gap.
    Type: Grant
    Filed: June 24, 2019
    Date of Patent: June 15, 2021
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Kenneth J. Theimer
  • Patent number: 11015441
    Abstract: A transmitter is carried proximate to an inground tool for sensing a plurality of operational parameters relating to the inground tool. The transmitter customizes a data signal to characterize one or more of the operational parameters for transmission from the inground tool based on the operational status of the inground tool. A receiver receives the data signal and recovers the operational parameters. Advanced data protocols are described. Pitch averaging and enhancement of dynamic pitch range for accelerometer readings are described based on monitoring mechanical shock and vibration of the inground tool.
    Type: Grant
    Filed: March 11, 2019
    Date of Patent: May 25, 2021
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Loc Viet Lam, Scott Phillips
  • Patent number: 11008856
    Abstract: A transmitter for inground use controls a depth signal transmit power in relation to a data signal transmit power such that one reception range of the depth signal at least approximately matches another, different reception range of the data signal. A portable device can form a system with the transmitter in which the portable device scans a plurality of frequencies within at least one low frequency depth signal range to measure the electromagnetic noise at each one of the plurality of frequencies and identify at least one of the frequencies as a potential depth frequency for the transmitter. The portable device can include a dual mode filter having a rebar mode and a normal mode filter. The depth signal frequency is dynamically positionable in relation to low frequency noise.
    Type: Grant
    Filed: February 5, 2020
    Date of Patent: May 18, 2021
    Assignee: Merlin Technology, Inc.
    Inventors: Rudolf Zeller, Gary Garrabrant, Timothy Bayliss, Scott Phillips
  • Patent number: 11002129
    Abstract: A drilling area network hub is located proximate to a drill rig and includes an uphole transceiver in bidirectional communication with a downhole transceiver by utilizing the drill string as an electrical conductor. Certain information is collected including rig-based and/or location information. At least one field report is generated based on the certain information to characterize at least one of an inground operation, an operational condition of the downhole transceiver, an operational condition of the uphole transceiver, and an operational condition of the drill rig. A drilling area network server receives the field report from the Internet at a remote location and can generate a custom report and/or recommended actions based on field data. Region specific parameters can be applied to the operation of a drilling system. The drilling area network hub can transfer data logs to the remote location according to assigned priorities.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: May 11, 2021
    Assignee: Merlin Technology, Inc.
    Inventor: Thomas J. Hall
  • Patent number: 11002623
    Abstract: Tension monitoring is described using a sensor which may exhibit an offset for which compensation may be provided to produce a zero voltage amplified output or to increase dynamic range. An arrangement determines whether a power reset is responsive to a battery bounce such that an initially-measured system start-up parameter can be retained. The start-up parameter is automatically saved at start-up if the power reset is responsive to a start-up from a shut-down condition. The start-up parameter may be a zero tension amplified output responsive to the sensor offset at zero tension. Protection of a tension data set is provided such that no opportunity for altering the data set is presented prior to transfer of the data set. A housing configuration forms part of an electrical power circuit for providing electrical power to an electronics package from a battery.
    Type: Grant
    Filed: May 1, 2019
    Date of Patent: May 11, 2021
    Assignee: Merlin Technology Inc.
    Inventors: Albert W. Chau, Rudolf Zeller, John E. Mercer, Charles Yu Yat Tsang
  • Patent number: 10969399
    Abstract: An accelerometer module is supported within an interior passage of a transmitter housing of a transmitter that is itself receivable within an inground housing of an inground tool to perform an inground operation which subjects the transmitter to mechanical shock and vibration. An accelerometer housing of the module includes an exterior periphery that is receivable in the interior passage of the transmitter. A resilient damping foam can be supported to dispose the foam between the accelerometer housing and the transmitter housing such that the foam cooperates with the accelerometer housing to form a complex mass-spring-damper system that exhibits a resonant frequency which is controllable. An accelerometer cartridge of the module can include a mass that is at least five times the mass of an original accelerometer cartridge. In one feature, the accelerometer cartridge can include a mass of at least 20 grams for a one inch diameter transmitter housing.
    Type: Grant
    Filed: July 15, 2015
    Date of Patent: April 6, 2021
    Assignee: Merlin Technology, Inc.
    Inventors: Albert W. Chau, Kenneth J. Theimer, Jason Pothier