Abstract: A plastic mold assembly comprising a male and female section for casting soft contact lenses from a polymerizable feed material wherein compensation for polymerization shrinkage is attained and disengagement of the male and female mold sections is facilitated by providing one flexible and one rigid mold section. Good optical properties of the mold surfaces are obtained by forming the mold sections entirely from a thermoplastic material such as polystyrene that will not crystallize when cooled from a melt. In one embodiment a plurality of flexible male sections having convex molding surfaces and a plurality of rigid female sections having concave molding surfaces are supported on frames to attain an increased production rate of finished soft contact lenses.

Abstract: A plastic mold assembly comprising a male and female section for casting soft contact lenses from a polymerizable feed material wherein compensation for polymerization shrinkage is attained and disengagement of the male and female mold sections is facilitated by providing one flexible and one rigid mold section. Good optical properties of the mold surfaces are obtained by forming the mold sections entirely from a thermoplastic material such as polystyrene that will not crystallize when cooled from a melt. In one embodiment a plurality of flexible male sections having convex molding surfaces and a plurality of rigid female sections having concave molding surfaces are supported on frames to attain an increased production rate of finished soft contact lenses.

Abstract: Soft contact lenses are made by polymerizing a substantially anhydrous polymerization mixture containing a polymerizable acrylic or methacrylic monomer, and a water displaceable ester of boric acid and a compound containing 3 or more hydroxyl groups so as to form a hydrophilic polymer containing at least 30% of said boric acid ester. In a preferred embodiment, the polymerizable is effected in a mould cavity where the contact between a sharp circular edge in one mould part and a spherical surface in the other mould part defines the edge of the lens and the distance between the two mould surfaces outside the sharp edge increases in all radial directions away from the center.