Patents Assigned to Mitsubishi-Hitachi Metals Machinery, Inc.
  • Publication number: 20130111809
    Abstract: Provided is a green pellet (10) which comprises: an inner core layer (11) containing an iron oxide-containing starting material, a carbonaceous material for reduction, and a slag-forming agent; and a coating layer (12) disposed so as to encapsulate the surface of the inner core layer (11), wherein the coating layer (12) is formed from a protective layer (12a), which is disposed so as to encapsulate the surface of the inner core layer (11) and which contains an inorganic compound (includes an alkali metal oxide) having a melting point that is 750° C. or greater but less than 1100° C., and a combustion layer (12b), which is disposed so as to encapsulate the surface of the protective layer (12a) and which contains the carbonaceous material.
    Type: Application
    Filed: June 16, 2010
    Publication date: May 9, 2013
    Applicant: MITSUBISHI -HITACHI METALS MACHINERY, INC.
    Inventors: Susumu Kamikawa, Hiroshi Nakajima, Keiichi Sato, Khanhson Pham
  • Patent number: 8429834
    Abstract: In a gas wiping apparatus which blows gas through a wiping nozzle onto front and rear surfaces of a steel plate going out from a molten metal coating pot and running upward and which thereby controls a deposit mass, the wiping nozzle is separated into upper and lower lips, blocking faces partially closing a gas supply channel are formed in the upper and lower lips at vertically different positions on the opposite sides from each other in a gas outlet width direction, and the upper and lower lips are provided in such a manner as to be movable in a width direction of the steel plate.
    Type: Grant
    Filed: March 3, 2010
    Date of Patent: April 30, 2013
    Assignee: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Hironori Fujioka, Takashi Yonekura, Masashi Yoshikawa
  • Patent number: 8267152
    Abstract: In a twin-roll continuous caster configured to cast molten steel supplied to a molten metal pool between cooling rolls into a cast piece by, for example, cooling and solidifying the molten steel on the surfaces of the cooling rolls, the pair of cooling rolls each have ridges on the surface thereof, and cast-piece edges and a cast-piece central portion are generated. Specifically, the cast-piece edges are generated by pressing and bonding lateral edges of one of solidified shells to lateral edges of the other solidified shells, the lateral edges of the solidified shells being produced by cooling and solidifying the molten metal on surfaces of collars provided at lateral end portions of the cooling rolls. The cast-piece central portion contains the unsolidified molten steel between the solidified shells and is generated by cooling and solidifying the molten steel on the surfaces of the laterally central portions of the cooling rolls.
    Type: Grant
    Filed: December 7, 2009
    Date of Patent: September 18, 2012
    Assignee: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Kiyoshi Kagehira, Tatsunori Sugimoto
  • Patent number: 8136575
    Abstract: A twin-roll continuous casting machine includes: a moving mechanism for moving, relative to one roll, another roll; a plurality of upper side support rolls for supporting the one-roll side of a cast slab separated from the one roll and withdrawn; and a plurality of lower side support rolls for supporting the other-roll side of the cast slab pulled out from the clearance between both rolls. The upper side support rolls are rotatably supported by first bearers, while the lower side support rolls are rotatably supported by second bearers having a force for urging the lower side support rolls toward the cast slab. The cast slab is transported, with an upper surface portion of the cast slab pulled out from the clearance between both rolls serving as a reference surface.
    Type: Grant
    Filed: October 22, 2009
    Date of Patent: March 20, 2012
    Assignee: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Kiyoshi Kagehira, Tatsunori Sugimoto
  • Patent number: 8079323
    Abstract: A liquid wiping apparatus that can eliminate the increase in the thickness of membranous liquid and defects in the surface quality resulting from the attachment of splash onto the surface of a metallic strip and can improve the productivity in a manner of accelerating the line speed is provided. The liquid wiping apparatus includes blade wipers for contacting with a molten metal having been attached onto the metallic strip 1 to mechanically wipe the molten metal. In the liquid wiping apparatus, a pressure applying unit 7 of the static pressure pad type using gas is installed at the outlet side of the blade wiper 6 in the strip running direction, and phase-mixed flow of gas/liquid 15 is produced in membranous liquid running between the blade wiper 6 and the strip 1.
    Type: Grant
    Filed: April 9, 2008
    Date of Patent: December 20, 2011
    Assignee: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Masashi Yoshikawa, Tatsuya Hirano, Hironori Fujioka, Takanori Nagai
  • Patent number: 8051692
    Abstract: A shape detection device capable of detecting meandering of a strip with high accuracy and a method thereof. The device includes a plurality of split rolls provided in a width direction of a rolling material; a table which guides the rolling material and which is rotatably supported; a fixing member supported by the table; torque detectors for separately detecting loads acting on both ends of the split rolls when the rolling material comes in contact with the split roll as moments; supporting arms of which one end rotatably supports the split roll and the other end is supported by the fixing member through the torque detectors; a meandering amount computing unit for computing a meandering amount of the rolling material using the moments detected by the torque detectors, and a plate shape computing unit for computing a plate shape of the rolling material using the moments and the meandering amount.
    Type: Grant
    Filed: March 10, 2006
    Date of Patent: November 8, 2011
    Assignee: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Kanji Hayashi, Shigeki Sueda, Hideaki Furumoto, Junichi Nishizaki, Yoichiro Tsumura, Nobuyoshi Goshima
  • Publication number: 20110174869
    Abstract: An endless hot rolling material shear-joining method capable of threading hot rolling materials in a finish rolling process without strip breakage by controlling joining conditions for the hot rolling materials in an endless hot rolling process for high carbon steel, and an endless hot rolling plant therefor are disclosed. The shear-joining method for endless hot rolling materials of high carbon steel includes shear-joining high carbon steel metal bars comprising, in terms of weight %, 0.30% to 1.20% C, inevitable impurities, and balance Fe, or comprising 0.15% to 1.5% C containing at least one of Cr, Ni, Mo, V, Ti, W, B, Nb, and Sb, inevitable impurities, and balance Fe, such that a joined surface of the joined metal bars is formed to be inclined in a thickness direction of the metal bars, in a hot rolling plant by a joiner adapted to join the metal bars after overlapping tail part of a leading one of the metal bar and top part of a trailing metal bar.
    Type: Application
    Filed: November 20, 2006
    Publication date: July 21, 2011
    Applicants: POSCO, MITSUBISHI-HITACHI METALS MACHINERY, INC.
    Inventors: Jong-Sub Lee, Youn-Hee Kang, Chun-Soo Won, Jong-Bong Lee, Sang-Wook Ha, Kenji Horii, Toshihiro Usugi, Hideaki Furumoto, Shigenori Shirogane, Takao Funamoto
  • Publication number: 20110163074
    Abstract: A pair of upper and lower pressure rollers 3, 4 is disposed so that their axes 15, 16 are tilted in a horizontal plane in respective directions opposite to each other with respect to a straight line perpendicular to a welding line of a joint portion J. The pressure rollers 3, 4 are positively driven by corresponding electric motors 63, 64 to thereby roll the joint portion. Thus, steps defined at the joint portion can be smoothed and a step gradient can be reduced to ensure a high degree of joint strength.
    Type: Application
    Filed: July 11, 2008
    Publication date: July 7, 2011
    Applicant: MITSUBISHI-HITACHI METALS MACHINERY, INC.
    Inventors: Shinichi Kaga, Noriaki Tominaga, Takehiko Saito, Mitsuru Onose, Yasutsugu Yoshimura, Hirotoshi Tagata, Yujiro Watanabe, Satoru Zenitani, Ikuo Wakamoto
  • Publication number: 20110120979
    Abstract: A pair of upper and lower electrode wheels 1, 2 are disposed so that their axes 17, 18 are tilted in a horizontal plane in respective directions opposite to each other with respect to a straight line Y perpendicular to a welding line X defined on overlapping portions (L) of two metal plates 5, 6, and mash seam welding is performed while positively driving electric motors 61, 62. This can reduce the increased amount of thickness and step gradient of a joint portion to reduce a stress concentration factor and ensure joint strength. The metal plates are joined to each other such that a nugget N is not deviated from a joint interface. Therefore, it is possible to prevent respective ends of the metal plates at the overlapping portions L from biting into and scratching the corresponding electrode wheels 1, 2 and to prevent spattering during the welding.
    Type: Application
    Filed: July 11, 2008
    Publication date: May 26, 2011
    Applicant: MITSUBISHI-HITACHI METALS MACHINERY, INC.
    Inventors: Shinichi Kaga, Noriaki Tominaga, Takehiko Saito, Mitsuru Onose, Yasutsugu Yoshimura, Hirotoshi Tagata, Yujiro Watanabe, Satoru Zenitani, Ikuo Wakamoto
  • Publication number: 20110113847
    Abstract: A cluster-type multistage rolling mill includes: a top inner housing housing a top roll group; a bottom inner housing housing a bottom roll group; an entry-side outer housing provided at entry sides of the inner housings and having an opening portion which a strip is allowed to pass through; a delivery-side outer housing provided at delivery sides of the inner housings and having an opening portion which the strip is allowed to pass through; sets of pass line adjusters provided in upper portions of the opening portions, and pressing an entry-side pressing portion and a delivery-side pressing portion of the top inner housing, respectively; and sets of roll gap controlling cylinders provided in lower portions of the opening portions, and pressing an entry-side pressing portion and a delivery-side pressing portion of the bottom inner housing, respectively.
    Type: Application
    Filed: November 4, 2010
    Publication date: May 19, 2011
    Applicant: MITSUBISHI -HITACHI METALS MACHINERY, INC.
    Inventors: Takashi NORIKURA, Michimasa TAKAGI, Shin OZENI
  • Publication number: 20110023572
    Abstract: A rolling mill, which can use work rolls of a smaller diameter for rolling a hard material and a thin strip material, and can decrease edge drops and improve surface gloss, is provided. For this purpose, a rolling mill, which includes upper and lower work rolls (2) as a pair for rolling a strip (1), upper and lower intermediate rolls (3) as a pair for supporting the upper and lower work rolls as the pair, and upper and lower back-up rolls (4) as a pair for supporting the upper and lower intermediate rolls as the pair, is configured such that the upper and lower work rolls as the pair are supported by a plurality of supporting bearings (8a to 8f and 9a to 9f) arranged vertically zigzag on an entry side in a rolling direction, and a plurality of supporting bearings (10a to 10f and 11a to 11f) arranged vertically zigzag on an delivery side in the rolling direction, at positions outward of a rollable strip width, and the plurality of supporting bearings lap over each other vertically.
    Type: Application
    Filed: January 15, 2009
    Publication date: February 3, 2011
    Applicant: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventor: Takashi Norikura
  • Publication number: 20110005290
    Abstract: A rolling mill, which can use work rolls of a smaller diameter for rolling a hard material and a thin strip material, and can obtain strips of high product quality with high productivity, is provided. For this purpose, a six-high rolling mill includes upper and lower work rolls (2) as a pair for rolling a strip (1), upper and lower intermediate rolls (3) as a pair for supporting the paired upper and lower work rolls, and upper and lower back-up rolls (4) as a pair for supporting the paired upper and lower intermediate rolls, but has no supporting rolls inside and outside the rollable strip width of the work rolls. The work rolls have a small diameter, and use a material having a high longitudinal modulus, such as a hard metal or a ceramic.
    Type: Application
    Filed: January 15, 2009
    Publication date: January 13, 2011
    Applicant: MITSUBISHI-HITACHI METALS MACHINERY, INC.
    Inventor: Takashi Norikura
  • Publication number: 20100282161
    Abstract: In a gas wiping apparatus for blowing a gas on the front side and the back side of a strip, which exits from a hot-dip plating bath and travels upward, from wiping nozzles to adjust the amount of a plating deposit, the wiping nozzles are supported to be linearly movable beyond the width of the nozzles in the plate width direction of the strip.
    Type: Application
    Filed: May 7, 2010
    Publication date: November 11, 2010
    Applicant: MITSUBISHI-HITACHI METALS MACHINERY, INC.
    Inventors: Hironori FUJIOKA, Takashi Yonekura, Masashi Yoshikawa
  • Publication number: 20100224120
    Abstract: In a gas wiping apparatus which blows gas through a wiping nozzle onto front and rear surfaces of a steel plate going out from a molten metal coating pot and running upward and which thereby controls a deposit mass, the wiping nozzle is separated into upper and lower lips, blocking faces partially closing a gas supply channel are formed in the upper and lower lips at vertically different positions on the opposite sides from each other in a gas outlet width direction, and the upper and lower lips are provided in such a manner as to be movable in a width direction of the steel plate.
    Type: Application
    Filed: March 3, 2010
    Publication date: September 9, 2010
    Applicant: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Hironori FUJIOKA, Takashi Yonekura, Masashi Yoshikawa
  • Publication number: 20100175848
    Abstract: In a twin-roll continuous caster configured to cast molten steel supplied to a molten metal pool between cooling rolls into a cast piece by, for example, cooling and solidifying the molten steel on the surfaces of the cooling rolls, the pair of cooling rolls each have ridges on the surface thereof, and cast-piece edges and a cast-piece central portion are generated. Specifically, the cast-piece edges are generated by pressing and bonding lateral edges of one of solidified shells to lateral edges of the other solidified shells, the lateral edges of the solidified shells being produced by cooling and solidifying the molten metal on surfaces of collars provided at lateral end portions of the cooling rolls. The cast-piece central portion contains the unsolidified molten steel between the solidified shells and is generated by cooling and solidifying the molten steel on the surfaces of the laterally central portions of the cooling rolls.
    Type: Application
    Filed: December 7, 2009
    Publication date: July 15, 2010
    Applicant: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Kiyoshi KAGEHIRA, Tatsunori SUGIMOTO
  • Publication number: 20100101751
    Abstract: A twin-roll continuous casting machine comprises: a moving mechanism for moving, relative to one roll, another roll; a plurality of upper side support rolls for supporting the one-roll side of a cast slab separated from the one roll and withdrawn; and a plurality of lower side support rolls for supporting the other-roll side of the cast slab pulled out from the clearance between both rolls. The upper side support rolls are rotatably supported by first bearers, while the lower side support rolls are rotatably supported by second bearers having a force for urging the lower side support rolls toward the cast slab. The cast slab is transported, with an upper surface portion of the cast slab pulled out from the clearance between both rolls serving as a reference surface.
    Type: Application
    Filed: October 22, 2009
    Publication date: April 29, 2010
    Applicant: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Kiyoshi KAGEHIRA, Tatsunori Sugimoto
  • Publication number: 20100064749
    Abstract: Cold rolled material manufacturing equipment comprises: an unwinding device (21a) for unwinding a hot rolled coil after acid pickling; joining means (23), disposed on the exit side of the unwinding device, for joining the tail end of a preceding coil (25b) to the leading end of a succeeding coil (22a) unwound from the unwinding device; a rolling mill (10a, 10b) for continuously rolling the coils, with the leading end and the tail end of the coils being joined, in one direction; a strip storage device (50), disposed between the joining means and the rolling mill, for storing a strip S in order to perform continuous rolling by the rolling mill during joining of the preceding coil and the succeeding coil by the joining means; a strip cutting device (28) for cutting the strip to a desired length; a winding device (24) for winding the rolled coil; transport means (30) for withdrawing the coil from the winding device, and transporting the coil to the unwinding device (21a, 21b) so that the coil is rolled a pluralit
    Type: Application
    Filed: November 20, 2006
    Publication date: March 18, 2010
    Applicant: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Shinichi Kaga, Mitsuru Onose, Noriaki Tominaga, Takehiko Saito, Yasutsugu Yoshimura
  • Publication number: 20090191360
    Abstract: Provided is a strip crossbow reduction and vibration reduction method (strip stabilization method) including of controlling an exciting current to an electromagnet based on a distance to a strip being conveyed, the first distance being detected by a displacement sensor, and performing crossbow reduction and vibration reduction on the strip by means of an electromagnetic force of the electromagnet. The method is characterized in that the exciting current applied to the electromagnet is controlled based on the distance and a target position corresponding to the distance, and that the exciting current is applied to the electromagnet when the strip is present within detectable range of the displacement sensor whereas the exciting current is not applied to the electromagnet when the strip is not present within the detectable range of the displacement sensor.
    Type: Application
    Filed: January 12, 2009
    Publication date: July 30, 2009
    Applicant: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Youji TERAMOTO, Masami KAWANISHI
  • Publication number: 20090139685
    Abstract: A continuous casting apparatus having a pair of drums rotating in opposite directions, and bearing housings for rotatably supporting drum shafts protruding from opposite end surfaces of the drums, the continuous casting apparatus comprising, on a side of at least one of the drums: a base portion; an arm having an end portion on which the bearing housing is installed fixedly, and having an opposite end portion pivotably supported by the base portion; and an adjusting device for pivoting the arm to move the pair of drums toward or away from each other.
    Type: Application
    Filed: October 29, 2008
    Publication date: June 4, 2009
    Applicant: Mitsubishi-Hitachi Metals Machinery Inc.
    Inventors: Kanji Hayashi, Kiyoshi Kagehira, Tatsunori Sugimoto, Hideaki Takatani, Hideaki Furumoto
  • Publication number: 20090133629
    Abstract: Provided is an in-line film-formation apparatus including: deposition sources, deposition-preventing plates, and a screen. The deposition sources store different film-formation materials, and include openings extending in the width directions of a substrate, which is perpendicular to the conveying direction. The openings, arranged in parallel with each other, are disposed respectively on the upstream and the downstream sides in the conveying direction. The plates, partitioning a co-deposition chamber from adjacent deposition chambers and placed, in parallel to each other, on the upstream and the downstream sides in the conveying direction, limit a deposition region of the vapor from the openings. The screen limits and makes the deposition regions of the substrate for vapor from openings coincide with deposition regions limited by the plates. Thereby, the formation of a mono-content film is prevented and only the mixed film is formed on the substrate.
    Type: Application
    Filed: November 18, 2008
    Publication date: May 28, 2009
    Applicant: Mitsubishi-Hitachi Metals Machinery, Inc.
    Inventors: Susumu KAMIKAWA, Keiichi SATO, Hiroko KITAMOTO, Toshiro KOBAYASHI