Patents Assigned to NKK Corporation
  • Patent number: 6869691
    Abstract: The invention relates to a high strength hot-dip galvanized steel sheet consisting essentially of 0.03 to 0.25% C, 0.7% or less Si, 1.4 to 3.5% Mn, 0.05% or less P, 0.01% or less S, 0.05 to 1% Cr, 0.005 to 0.1% Nb, by mass, and balance of Fe, and being made of a composite structure of ferrite and secondary phase, and having an average grain size of the composite structure of 10 ?m or smaller. Since the high strength hot-dip galvanized steel sheet of the present invention hardly induces softening at HAZ during welding, it is applicable to structural members of automobiles for “Tailor Welded Blanks” (TWB).
    Type: Grant
    Filed: October 17, 2002
    Date of Patent: March 22, 2005
    Assignee: NKK Corporation
    Inventors: Yasunobu Nagataki, Fusato Kitano, Kentaro Sato, Masahiro Iwabuchi, Akira Gamou
  • Publication number: 20050036932
    Abstract: A method for effectively absorbing and removing CO2 in an exhaust gas generated during an industrial process for reducing the amount of CO2 that is exhausted into the atmosphere. The exhaust gas containing CO2 is blown into an agglomerate of solid particles containing CaO and/or Ca(OH)2 so that the CO2 is in contact with the agglomerate for fixing the CO2 in the exhaust gas as CaCO3, thereby reducing the CO2 concentration in the exhaust gas. Preferably, the solid particles contain water, and more preferably, the solid particles contain surface adhesive water.
    Type: Application
    Filed: July 22, 2004
    Publication date: February 17, 2005
    Applicant: NKK CORPORATION
    Inventors: Tatsuhito Takahashi, Tsuneo Isoo, Makoto Kato, Haruyoshi Tanabe
  • Patent number: 6843843
    Abstract: It is an object of the invention to effectively absorb and remove CO2 in an exhaust gas generated during an industrial process for reducing an amount of exhausting CO2 into the atmospheric air. The exhaust gas containing CO2 is blown into the agglomerate of solid particles containing CaO and/or Ca(OH)2 to contact CO2 to the agglomerate for fixing CO2 in the exhaust gas as CaCO3, thereby to reduce the CO2 concentration in the exhaust gas. Preferably, the solid particles contain water, and more preferably, the solid particles contain surface adhesive water.
    Type: Grant
    Filed: April 27, 2001
    Date of Patent: January 18, 2005
    Assignee: NKK Corporation
    Inventors: Tatsuhito Takahashi, Tsuneo Isoo, Makoto Kato, Haruyoshi Tanabe
  • Publication number: 20050000606
    Abstract: A method for manufacturing a steel sheet comprising rough-rolling a steel consisting essentially of 0.04 to 0.12 weight % C, 0.25 to 2 weight % Si, 0.5 to 2.5 weight % Mn, 0.1 weight % or less Al, and a balance of substantially Fe and inevitable impurities to form a sheet bar; finish-rolling the sheet bar at a rolling end temperature of the Ar3 transformation point or more; primary-cooling the finish-rolled steel sheet within 1 second after completing the finish-rolling at a cooling speed of higher than 200° C./sec through a cooling range where-the difference between the start temperature of the cooling and the end temperature of the cooling is 100° C. to below 250° C.; slowly cooling the primary-cooled steel at a cooling speed of 10° C./sec or less, for 2 seconds to less than 20 seconds, at a temperature of 580° C. to 720° C.; and coiling the slowly cooled steel sheet at a temperature of 400° C. to below 540° C.
    Type: Application
    Filed: July 26, 2004
    Publication date: January 6, 2005
    Applicant: NKK CORPORATION
    Inventors: Tadashi Inoue, Yoichi Motoyashiki, Hiroyasu Kikuchi, Yoshimasa Funakawa, Hiroshi Nakata, Sadanori Imada, Toru Inazumi
  • Patent number: 6837093
    Abstract: A method for making an easy-opening can end comprising providing an upper die and a lower die, at least one of the upper die and the lower die having a curved surface with a radius of 0.1 to 1 mm at the tip portion thereof, the other die having a flat surface at the tip portion thereof; and press-forming an end panel by using the upper die and the lower die to form a score on the upper surface or the lower surface of the end panel so that the end panel has a thickness of 0.025 to 0.08 mm at the thinnest portion thereof.
    Type: Grant
    Filed: March 20, 2002
    Date of Patent: January 4, 2005
    Assignee: NKK Corporation
    Inventors: Yuji Yamasaki, Masayoshi Kurihara, Masahisa Fujikake, Yoshinori Yomura, Reiko Sugihara, Yutaka Mihara
  • Patent number: 6837916
    Abstract: A smelting reduction method comprising (a) charging a carbonaceous material and an ore into a reacting furnace to directly contact the carbonaceous material and the ore; (b) reducing the ore until at least a part of the ore is metallized, the resultant reduced ore containing at least a part of metallized metal being produced; (c) charging the carbonaceous material and the ore containing at least a part of the metallized metal from step (b) into a smelting furnace having a metal bath; and (d) blowing a gas containing 20% or more of oxygen into the metal bath in the smelting furnace to produce molten iron.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: January 4, 2005
    Assignee: NKK Corporation
    Inventors: Masahiro Kawakami, Terutoshi Sawada, Takeshi Sekiguchi, Masayuki Watanabe, Katsuhiro Iwasaki, Shinichi Isozaki, Junichi Fukumi
  • Patent number: 6818079
    Abstract: A method for manufacturing a steel sheet comprising continuously casting a steel containing 0.04 to 0.2 wt. % C, 0.25 to 2 wt. % Si, 0.5 to 2.5 wt. % Mn, and 0.1 wt. % or less Al to form a slab; hot-rolling by rough-rolling the slab to form a sheet bar and finish-rolling the sheet bar with a reduction in thickness at the final stand of less than 30%, the finish-rolling being completed at a temperature from the Ar3 transformation point to the Ar3 transformation point +60° C.; primary-cooling the hot-rolled steel sheet, the primary cooling being started within 1 second after the completion of hot-rolling and conducting the cooling at a cooling speed of higher than 200° C./sec down to a temperature of Ar3 −30° C. to the Ar1 transformation point; slow cooling or air-cooling the primary-cooled steel sheet at a temperature of the Ar3 transformation point to the Ar1 transformation point at 10° C.
    Type: Grant
    Filed: May 27, 2003
    Date of Patent: November 16, 2004
    Assignee: NKK Corporation
    Inventors: Tadashi Inoue, Yoichi Motoyashiki, Hiroyasu Kikuchi, Yoshimasa Funakawa, Hiroshi Nakata, Sadanori Imada, Toru Inazumi
  • Patent number: 6815573
    Abstract: A method and an apparatus for decomposing halogenated hydrocarbon gas economically and stably without relying on any special treatment and without generating dioxins. A catalyst to decompose halogenated hydrocarbon gas, 4, is supported on a carrier 3. A target gas, which contains the halogenated hydrocarbon gas, is passed through the carrier 3, while heating the carrier 3 using an electromagnetic induction heating mechanism 5, 6.
    Type: Grant
    Filed: December 3, 2001
    Date of Patent: November 9, 2004
    Assignee: NKK Corporation
    Inventors: Jun Ishii, Tatsuro Ariyama, Toshihiko Okada, Minoru Asanuma, Michinori Hattori
  • Publication number: 20040201143
    Abstract: An apparatus for cooling a hot rolled steel strip comprising a transfer means arranged behind a final finishing mill, the transfer means comprising a plurality of transfer rolls for transferring the steel strip; at least one upper surface cooling means arranged at an upper surface side of the transfer means for cooling the steel strip by ejecting cooling water to an upper surface of the steel strip, the upper surface cooling means being capable of moving freely up and down and having a water breaking means at least at an outlet side of the cooling apparatus and at a position corresponding to the transfer rolls; and at least one lower surface cooling means arranged at a lower surface side of the transfer means relative to the upper surface cooling means and the steel strip to be transferred, for cooling the hot strip by ejecting cooling water at a lower surface of the steel strip.
    Type: Application
    Filed: March 3, 2004
    Publication date: October 14, 2004
    Applicant: NKK CORPORATION
    Inventors: Akio Fujibayashi, Sadanori Imada, Yoshimichi Hino, Toru Minote, Yoichi Motoyashiki, Shozo Ikemune
  • Patent number: 6797411
    Abstract: The method for manufacturing galvanized steel sheet has a step of adjusting the surface texture thereof by blasting solid particles against the surface thereof. The surface texture is defined by at least one parameter selected from the group of parameters consisting of mean roughness Ra on the surface of steel sheet, peak count PPI on the surface of steel sheet, and filtered centerline waviness Wca on the surface of steel sheet. The galvanized steel sheet has a surface in dimple-pattern texture.
    Type: Grant
    Filed: June 18, 2003
    Date of Patent: September 28, 2004
    Assignee: NKK Corporation
    Inventors: Yasuhiro Sodani, Yukio Kimura, Masayasu Ueno, Shogo Tomita, Hisato Noro, Kaoru Sato, Yoshiharu Sugimoto, Satoru Ando, Masaki Tada, Junichi Inagaki, Masaaki Yamashita, Yuji Yamasaki
  • Patent number: 6793710
    Abstract: A method for blowing oxygen in a converter uses a top-blown lance having a Laval nozzle installed on its tip. The Laval nozzle has a back pressure of the nozzle Po(kPa) satisfying a formula, Po=FhS/(0.00465·Dt2), with respect to a oxygen-flow-rate FhS(Nm3/hr) per hole of the Laval nozzle determined from the oxygen-flow-rate FS(Nm3/hr) in a high carbon region in a peak of decarburization and a throat diameter Dt(mm). An exit diameter De of the Laval nozzle satisfies the following formula with respect to the back pressure of the nozzle Po(kPa), an ambient pressure Pe(kPa), and the throat diameter Dt(mm): De2≦0.23×Dt2/{(Pe/Po)5/7×[1−(Pe/Po)2/7]1/2}.
    Type: Grant
    Filed: June 27, 2002
    Date of Patent: September 21, 2004
    Assignee: NKK Corporation
    Inventors: Ikuhiro Sumi, Yoshiteru Kikuchi, Ryo Kawabata, Atsushi Watanabe, Shinichi Akai, Satoshi Kohira
  • Publication number: 20040168753
    Abstract: A steel sheet containing 0.004 to 0.02% C, 1.0% or less Si, 0.7 to 3.0% Mn, 0.02 to 0.15% P, 0.02% or less S, 0.01 to 0.1% Al, 0.004% or less N, 0.2% or less Nb, by mass %, optionally Ti, Bi or at least one element selected from the group consisting of Cr Mo, Ni and Cu, and the balance being Fe; the Nb content satisfying a formula of (12/93)×Nb*/C≧1.0, wherein Nb*=Nb−(93/14)×N, and wherein C, N and Nb designate the content in mass % of carbon, nitrogen and niobium, respectively; and a yield strength and an average grain size of the ferritic grains which satisfy a formula of YP≦−120×d+1280, wherein YP designates yield strength in MPa, and d designates an average size of ferritic grains in &mgr;m.
    Type: Application
    Filed: March 2, 2004
    Publication date: September 2, 2004
    Applicant: NKK CORPORATION
    Inventors: Katsumi Nakajima, Takeshi Fujita, Toshiaki Urabe, Yuji Yamasaki, Fusato Kitano
  • Patent number: 6770140
    Abstract: An apparatus for galvanizing which comprises a plating tank, a dross removing tank, a means to transfer the molten metal bath from the plating tank to the dross removing tank, and an opening located on the plating tank to recycle the molten metal bath from the dross removing tank to the plating tank.
    Type: Grant
    Filed: January 28, 2002
    Date of Patent: August 3, 2004
    Assignee: NKK Corporation
    Inventors: Toshio Ishii, Munehiro Ishioka, Syu-ji Nomura, Yasunori Ohsaki, Seishi Hatakeyama, Kentaro Akashi, Ryuji Nagayama, Kozo Hadada, Yoichi Miyakawa, Kazuo Kunioka, Kenji Araki, Nobuyuki Ishida, Keishi Yamashita, Teruhisa Kuwana, Motoi Uesugi
  • Patent number: 6767417
    Abstract: The present invention relates to a steel sheet that consists essentially of 0.10 to 0.37% C, 1% or less Si, 2.5% or less Mn, 0.1% or less P, 0.03% or less S, 0.01 to 0.1% sol.Al, 0.0005 to 0.0050% N, 0.0003 to 0.0050% B, by mass, and balance of Fe, [14B/(10.8N)] being 0.5 or more, average particle size of precipitate BN being 0.1 &mgr;m or more, and grain size of prior austenite after the hardening treatment being 2 to 25 &mgr;m. The steel sheet according to the present invention allows an inexpensive hardening treatment method to be applied to improve the strength to a level required for the structural components and the functional components of automobiles, while providing excellent toughness after the hardening treatment.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: July 27, 2004
    Assignee: NKK Corporation
    Inventors: Takeshi Fujita, Kenichi Mitsuzuka, Nobuyuki Nakamura, Toshiaki Urabe, Katsutoshi Ito, Hideyuki Tsurumaru
  • Patent number: 6761053
    Abstract: A material 1 to be shaped is reduced and formed by bringing dies with convex forming surfaces, when viewed from the side of the transfer line of the material 1, close to the transfer line from above and below the material 1, in synchronism with each other, while giving the dies a swinging motion in such a manner that the portions of the forming surfaces of the dies, in contact with the material 1, are transferred from the upstream to the downstream side in the direction of the transfer line.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: July 13, 2004
    Assignees: Ishikawajima-Harima Heavy Industries Co., Ltd., NKK Corporation
    Inventor: Nobuhiro Tazoe
  • Publication number: 20040123924
    Abstract: [Object] To provide a high carbon steel sheet having excellent hardenability and toughness, and low planar anisotropy of tensile properties affecting workability, and a method of producing the same.
    Type: Application
    Filed: September 19, 2003
    Publication date: July 1, 2004
    Applicant: NKK CORPORATION
    Inventors: Nobuyuki Nakamura, Takeshi Fujita, Katsutoshi Ito, Yasuyuki Takada
  • Publication number: 20040112482
    Abstract: The present invention relates to a high strength steel sheet consisting essentially of 0.04 to 0.1% C, 0.5% or less Si, 0.5 to 2% Mn, 0.05% or less P, 0.005% or less O, 0.005% or less S, by weight, having 10 &mgr;m or less of average ferritic grain size, and 20 mm/mm2 or less of generation frequency A, which generation frequency A is defined as the total length of a banded secondary phase structure observed per 1 mm2 of steel sheet cross section along the rolling direction thereof. The steel sheet is manufactured by, for example, a method comprising the steps of: hot-rolling a continuously cast slab having the composition described above at temperatures of Ar3 transformation point or above directly or after reheating thereof; and cooling the hot-rolled steel sheet within 2 seconds down to the temperatures of from 600 to 750° C. at cooling speeds of from 100 to 2,000° C./sec, followed by coiling the cooled steel sheet at temperatures of from 450 to 650° C.
    Type: Application
    Filed: July 23, 2003
    Publication date: June 17, 2004
    Applicant: NKK CORPORATION
    Inventors: Tadashi Inoue, Yoichi Motoyashiki, Hiroyasu Kikuchi, Sadanori Imada, Yasunobu Nagataki, Toru Inazumi
  • Patent number: 6743306
    Abstract: The steel sheet comprises: a ferritic phase having ferritic grains of 10 or more grain size number and ferritic grain boundaries; and at least one kind of Nb precipitates and Ti precipitates. The ferritic grain has a low density region with a low precipitate density in the vicinity of grain boundary. The low density region has a precipitate density of 60% or less to the precipitate density at center part of the ferritic grain. The steel sheet consists essentially of 0.002 to 0.02% C, 1% or less Si, 3% or less Mn, 0.1% or less P, 0.02% or less S, 0.01 to 0.1% sol.Al, 0.007% or less N, at least one element of 0.01 to 0.4% Nb and 0.005 to 0.3% Ti, by mass %, and the balance being Fe.
    Type: Grant
    Filed: January 11, 2002
    Date of Patent: June 1, 2004
    Assignee: NKK Corporation
    Inventors: Katsumi Nakajima, Takeshi Fujita, Toshiaki Urabe, Yuji Yamasaki, Fusato Kitano
  • Publication number: 20040101698
    Abstract: The present invention relates to a resin film laminated metal sheet for can, in which both faces of the metal sheet have resin film laminated layers, and a surface free energy &ggr;s of a face of the resin film is 10 dyn/cm or more to less than 30 dyn/cm, the face becoming an inside of can after can-making and being contacted with stuffed food contents. As the resin film, applicable is a polypropylene film or a propylene ethylene based random copolymer film of polypropylene being a main component. Further, a resin film of polyester being a main component and containing a wax component of 0.1 to 2.0% is used in a resin film to be an inside of can after can-making. The resin film laminated metal sheet for can according to the invention has excellent formability and adhesion while can-making and superior taking-out property of stuffed food contents.
    Type: Application
    Filed: November 20, 2003
    Publication date: May 27, 2004
    Applicant: NKK CORPORATION
    Inventors: Yoichiro Yamanaka, Hiroki Iwasa, Hiroshi Kubo, Shinsuke Watanabe, Yoshinori Yomura
  • Patent number: 6733720
    Abstract: A lower surface cooling box 12 is arranged between transfer rolls 11 on a runout table 3 and an upper cooling box 14 moving freely is arranged at a position corresponding to the cooling box 12 to eject cooling water to the steel strip symmetrically in the vertical direction. The steel strip passes the center of converge of cooling water from upper and lower surfaces of the steel strip. A water breaking roll 16 is provided elevating freely at least at the outlet side rotating at the same peripheral speed as the transfer rolls and is rotated to lower concurrently with passing of the steel strip top at the cooling apparatus. The upper cooling box is also lowered concurrently to cool the steel strip.
    Type: Grant
    Filed: October 24, 2001
    Date of Patent: May 11, 2004
    Assignee: NKK Corporation
    Inventors: Akio Fujibayashi, Sadanori Imada, Yoshimichi Hino, Toru Minote, Yoichi Motoyashiki, Shozo Ikemune