Abstract: A die-casting machine has a casting mould, a casting chamber, a casting piston arranged in an axially movable manner in the casting chamber, a melt inlet channel which leads into the casting chamber, a shut-off valve in the melt inlet channel, a melt outlet channel which leads from the casting chamber to the casting mould, and a control unit for controlling the casting piston.

Abstract: A pressure intensifier device increases pressure in a pressurized fluid chamber of a piston/cylinder unit. The pressure intensifier device has a pressure intensifier cylinder and a pressure intensifier piston, which is guided in an axially movable manner in the cylinder, wherein the pressure intensifier cylinder has an outlet region, an inlet region upstream of the outlet region and a piston guiding chamber, and the pressure intensifier piston has a piston part, which is guided in the piston guiding chamber, and a piston rod, which extends from the piston part to the inlet region, in a maximally retracted release position releases a fluid connection between the inlet region and the outlet region and, in a maximally advanced blocking position, blocks this connection with a free end portion, with which it extends into the outlet region.

Abstract: A casting plunger system for a die casting machine includes a stationary system part and a system part which moves relative to the stationary system part in a respective casting cycle for the introduction of melt material into a casting mould. The moved system part has a plunger, a plunger rod and a rod drive unit, and is configured to decelerate at the end of a mould filling phase of the casting cycle under the effect of pressure on the melt material. A casting method for a die casting machine is provided with such a plunger system. The moved system part has a mass which can be adjusted variably between different casting cycles, and/or the moved system part consists of a moved main system part and an additional mass unit which is arranged so as to be movable relative to the main system part and is configured to decelerate, at the end of the mould fill phase of the casting cycle, later by a predefined delay time than the main system part.

Abstract: A casting unit for a die casting machine has a casting container with a casting chamber, a casting piston, which is arranged in an axially movable manner in the casting chamber, a melt bath connection opening, a melt inlet channel from the melt bath connection opening to the casting chamber, a melt outlet channel, which leads out of the casting chamber separately from the melt inlet channel, and a shut-off control valve for the melt inlet channel. The shut-off control valve has a valve main body arranged on the casting container, a valve seat and a valve closing body.

Abstract: A diecasting tool system has a machine-related base plate, at least one set of contour-imparting mould components which in an assembled position on the base plate form a casting contour for an associated cast part to be cast, and a plurality of not contour-imparting tool receptacle module components. The base plate, the tool receptacle module components and the contour-imparting mould components are configured for releasably assembling the associated set of contour-imparting mould components and an assigned set of the tool receptacle module components on a fastening side of the base plate for casting the respective cast part. The base plate on the fastening side has a fastening grid of a plurality of fastening points which are disposed so as to be distributed in a regular or irregular pattern across a fastening region.

Abstract: A pressure intensifier device for increasing pressure in a pressurized fluid chamber of a piston/cylinder unit and a casting unit provided therewith for a diecasting machine, and also an associated operating method are provided. The pressure intensifier device has a pressure intensifier cylinder and a pressure intensifier piston, which is guided in an axially movable manner in the cylinder, wherein the pressure intensifier cylinder has an outlet region, an inlet region upstream of the outlet region and a piston guiding chamber, and the pressure intensifier piston has a piston part, which is guided in the piston guiding chamber, and a piston rod, which extends from the piston part to the inlet region, in a maximally retracted release position releases a fluid connection between the inlet region and the outlet region and, in a maximally advanced blocking position, blocks this connection with a free end portion, with which it extends into the outlet region.

Abstract: A casting component and method for the application of an anticorrosive layer to a substrate, such as the casting component, are provided. The casting component for a device for casting a metal melt includes a metallic basic body and a melt contact surface region which is exposed to the metal melt during casting operation. In the casting component, the metallic basic body is provided in the melt contact surface region with an anticorrosive layer which is resistant to the metal melt and which is formed, using microparticles and/or nanoparticles of one or more substances from a substance group which includes borides, nitrides and carbides of the transition metals and their alloys and also of boron and silicon and Al2O3.

Abstract: A hot runner feed system is provided for a diecasting mold, wherein the feed system has a melt manifold and feed block construction having an entry-side feed inflow opening, at least one first and one second exit-side feed outflow opening which open into a mold separation plane between a fixed mold half and a movable mold half of the diecasting mold, and a casting runner-duct structure that extends so as to branch out from the feed inflow opening to the feed outflow openings. The melt manifold and feed block construction at least in an exit-side block region that includes the two feed outflow openings in a transverse direction parallel with the mold separation plane in relation to a predefined nominal operating extent is made so as to be shortened by an expansion dimension which has been predefined as a thermal transverse expansion of this block region when heated from a room temperature range to a predefined operating temperature range that is elevated in relation to said room temperature range.

Abstract: A collapsible core is provided for attachment to a mold half of a casting mold, particularly a diecasting mold. The collapsible core can take the form of a removable collapsible core which can be detachably mounted on the mold half on the mold cavity side. A collapsible core can have a core cylinder body of at least two first core sections in the form of cylinder segments and at least two second core sections in the form of cylinder segments arranged alternating with the first sections over the circumferential direction. The first and the second core sections are retained moveably relative to one another. The relative movement here between the first and the second core sections consists of an axial relative movement component between the first and the second core sections and a radial collapsing movement of the first and/or the second core section.

Abstract: A device is provided for controlling the advancing movement of a casting plunger in a casting chamber of a cold-chamber die casting machine by way of an actuating signal, the advancing movement comprising a chamber filling movement phase from a partial filling position, with a partially filled casting chamber starting volume, to a full filling position, with a filled casting chamber remaining volume. In the device, a respective associated progression of an actuating signal is provided for different specified sets of values of a plurality of process parameters that influence the movement of the molten material in the casting chamber during the chamber filling movement phase, which progression is defined as the most suitable actuating signal progression for the particular set of parameter values.

Abstract: A casting plunger for a casting unit of a casting machine, includes a casting-plunger shut-off valve integrated into the casting plunger, having a valve seat and a valve body interacting therewith, wherein the shut-off valve, in an open position, enables a flow of a melt material through the casting plunger during a melt suction operation and, in a closed position, blocks said flow during a mold-filling operation. The casting plunger has a plunger sleeve, which is placeable against an inner wall of a casting cylinder of the casting unit and contains the valve seat, and a plunger ram which contains the valve body. The plunger sleeve and the plunger ram are movable axially with respect to one another by a predefinable valve stroke.

Abstract: A diecasting machine casting unit includes a casting chamber body having a casting chamber with a casting material inlet and outlet. A casting piston is movable forward in a longitudinal direction in the casting chamber to discharge casting material from the casting chamber under pressure via the outlet, and is movable back, whereby casting material is feedable into the casting chamber via the inlet. The casting piston extends through a through-passage of the casting chamber body from outside into the casting chamber. An area of free space of the casting chamber is formed between an outer lateral surface of the casting piston and an inner wall surface of the casting chamber body transversely relative to the casting piston longitudinal direction by an outer cross section of the casting piston being appropriately smaller than an inner cross section of the casting chamber body.

Abstract: A casting component and method for the application of an anticorrosive layer to a substrate, such as the casting component, are provided. The casting component for a device for casting a metal melt includes a metallic basic body and a melt contact surface region which is exposed to the metal melt during casting operation. In the casting component, the metallic basic body is provided in the melt contact surface region with an anticorrosive layer which is resistant to the metal melt and which is formed, using microparticles and/or nanoparticles of one or more substances from a substance group which includes borides, nitrides and carbides of the transition metals and their alloys and also of boron and silicon and Al2O3.

Abstract: A casting plunger for a casting unit of a casting machine, includes a casting-plunger shut-off valve integrated into the casting plunger, having a valve seat and a valve body interacting therewith, wherein the shut-off valve, in an open position, enables a flow of a melt material through the casting plunger during a melt suction operation and, in a closed position, blocks said flow during a mold-filling operation. The casting plunger has a plunger sleeve, which is placeable against an inner wall of a casting cylinder of the casting unit and contains the valve seat, and a plunger ram which contains the valve body. The plunger sleeve and the plunger ram are movable axially with respect to one another by a predefinable valve stroke.

Abstract: A casting machine system includes a first casting machine and a separate second casting machine, wherein the first casting machine is a metal-casting machine and the second casting machine is a plastic-casting machine, or the first casting machine is a plastic-casting machine and the second casting machine is a metal-casting machine. An associated process produces hybrid metal/plastic articles. The casting machine includes a transfer device for transferring a precursor product, produced by a first casting process in the first casting machine, to the second casting machine, in which a hybrid metal/plastic component is formed from the precursor product by a second casting process, and a temperature-regulating device for regulating the temperature of the precursor product in a controllable manner after its removal from the first casting machine, and before starting the second casting process.

Abstract: A feed block unit for a hot-runner feed system of a pressure die-casting machine includes a block body in which is incorporated at least one melt-conveying channel running out of the block body by way of a sprue orifice close to the gate, and a heating system, integrated into the block body, for the at least one melt-conveying channel. The feed block unit is designed as a structural unit which is insertable independently into a respective casting mold, and/or the heating system integrated therein includes at least a first heating device for supply channel heating and a second heating device, which can be controlled independently of the first heating device, for sprue channel heating. With this modular hot-runner feed system, individual temperature profiles can be predetermined and set for the respective feed block unit.

Abstract: A diecasting machine casting unit includes a casting chamber body having a casting chamber with a casting material inlet and outlet. A casting piston is movable forward in a longitudinal direction in the casting chamber to discharge casting material from the casting chamber under pressure via the outlet, and is movable back, whereby casting material is feedable into the casting chamber via the inlet. The casting piston extends through a through-passage of the casting chamber body from outside into the casting chamber. An area of free space of the casting chamber is formed between an outer lateral surface of the casting piston and an inner wall surface of the casting chamber body transversely relative to the casting piston longitudinal direction by an outer cross section of the casting piston being appropriately smaller than an inner cross section of the casting chamber body.

Abstract: A feed block unit for a hot-runner feed system of a pressure die-casting machine includes a block body in which is incorporated at least one melt-conveying channel running out of the block body by way of a sprue orifice close to the gate, and a heating system, integrated into the block body, for the at least one melt-conveying channel. The feed block unit is designed as a structural unit which is insertable independently into a respective casting mould, and/or the heating system integrated therein includes at least a first heating device for supply channel heating and a second heating device, which can be controlled independently of the first heating device, for sprue channel heating. With this modular hot-runner feed system, individual temperature profiles can be predetermined and set for the respective feed block unit.

Abstract: A feed block unit for a hot-runner feed system of a pressure die-casting machine includes a block body in which is incorporated at least one melt-conveying channel running out of the block body by way of a sprue orifice close to the gate, and a heating system, integrated into the block body, for the at least one melt-conveying channel. The feed block unit is designed as a structural unit which is insertable independently into a respective casting mold, and/or the heating system integrated therein includes at least a first heating device for supply channel heating and a second heating device, which can be controlled independently of the first heating device, for sprue channel heating. With this modular hot-runner feed system, individual temperature profiles can be predetermined and set for the respective feed block unit.

Abstract: 1. Release agent spray device for a casting machine. 2.1. The invention relates to a release agent spray device for a casting machine, having one or more spray nozzles (1) and discharge means for the controlled discharge of release agent from the respective spray nozzle. 2.2. According to the invention, the discharge means comprise at least one dosing unit (3) which is assigned to at least one spray nozzle (1) and which defines, in advance, a release agent quantity to be discharged by the at least one associated spray nozzle in an impending spray burst and which provides said release agent quantity, separated from a release agent supply, for discharge in the impending spray burst. 2.3. Use for example for metal pressure-die-casting machines.