Abstract: A method of producing hydrogen gas from a reaction of an organic substance having multiple alcohol functionality with a base. Hydrogen can be produced in a reaction of a base with an organic substance having multiple alcohol functionality that may proceed through the formation of a bicarbonate or carbonate compound as a byproduct. In some embodiments, the reaction may occur in the presence of water. The preferred organic substances include diols, triols, and higher order alcohols. Non-cyclic (linear or branched) organic substances having multiple alcohol functionality are among the preferred reactants. The instant base-facilitated hydrogen-producing reactions are thermodynamically more spontaneous than the corresponding conventional reformation reactions of the organic substances and can produce hydrogen at less extreme reaction conditions. The preferred reactants further include low volatility organic substances having multiple alcohol functionality.

Abstract: A base-facilitated reformation reaction. Hydrogen is produced from a reaction of an organic substance with a base to form bicarbonate ion or carbonate ion as a by-product. The base-facilitated reformation reactions are thermodynamically more spontaneous than conventional reformation reactions and are able to produce hydrogen gas at less extreme reaction conditions than conventional reformation reactions. In one embodiment, the instant base-facilitated reactions produce hydrogen gas from an organic substance at a lower temperature than is possible for the production of hydrogen gas from the organic substance in a conventional reformation reaction. In another embodiment, the instant base-facilitated reformation reactions produce hydrogen gas from an organic substance at a faster rate at a particular temperature than is possible from the conventional reformation reaction of the organic substance.

Abstract: A method of making a catalyst. The method comprises the step of leaching a portion of the bulk of an alloy. The alloy may be a hydrogen storage alloy.

Abstract: A hydrogen storage battery with improved cycle life and a method for making the same. The battery has a negative electrode with an electrochemically active negative material and a negative electrode capacity and a positive electrode electrochemically coupled with the negative electrode, the positive electrode having a positive electrode capacity and an electrochemically active positive material with a precharge. Also described herein is a positive electrode material for a hydrogen storage battery and a method for making the same. The positive electrode material includes a preoxidized positive active material which is partially non-oxidized. The preoxidized positive material may be used to provide precharge to the positive electrode of a hydrogen storage battery to aid in cell balancing.

Abstract: Electrochemical and gas phase hydrogen storage alloy compositions that provide superior performance, especially at low temperature, and excellent cycle life characteristics. The alloys of this invention are AB5 type alloys that include a cycle life enhancement element and a low Co concentration. The preferred cycle life enhancement elements include Zr and Si. The cycle life enhancement elements increase the cycle life of the instant alloys by reducing the pulverization of alloy particles upon repeated cycles of charging-discharging or hydriding-dehydriding. The alloys are characterized by low hysteresis on cycling, where hysteresis is measured in terms of mass concentration difference, a parameter related to the activation energy associated with the incorporation of hydrogen into the alloy. The instant alloys are designed to have a low activation energy for hydrogen incorporation and as a result, provide low hysteresis and a more uniform concentration of absorbed hydrogen within the material.

Abstract: A preferred embodiment of the present invention provides a process for making nickel sulfate by converting nickel metal into nickel sulfate, which may be converted to nickel hydroxide. Nickel metal is dissolved in sulfuric acid and oxygen containing gas is introduced to produce a nickel sulfate solution having nickel sulfate and water as illustrated in the following chemical equation. Ni+H2SO4+½O2?NiSO4+H2O The nickel sulfate is filtered and sulfuric acid is continually added to maintain stoichiometry within a reactor until the nickel metal is dissolved. The sulfuric acid, oxygen containing gas and nickel metal may be heated to facilitate the desired reaction. Then, the nickel sulfate may be utilized to produce nickel hydroxide.

Abstract: A reversible hydrogen storage alloy for electrochemical and thermal hydrogen storage having excellent kinetics and improved performance at low temperatures and excellent cycle life. The compositions of the hydrogen storage alloy is modified to achieve excellent performance at low temperatures and excellent cycle life via non-stoichiometric hydrogen storage alloy compositions.

Abstract: Nickel hydroxide material comprising particles with a microstructure including crystallites of less than 103 ? as measured in the 101 direction by x-ray diffraction. A method of making positive electrode material for use in an alkaline rechargeable electrochemical cell comprising forming a metal ion solution and increasing the pH to precipitate positive electrode material with a crystallite structure of 120 ? or less in the 101 direction.

Abstract: A battery having at least one group of electric power-generating elements each comprising at least a positive electrode, a negative electrode and a separator; and a battery case containing the group of electric power-generating elements. The battery case is formed from a mixture which includes a matrix material selected from the group consisting of plastics, polymers, resins or combinations thereof. The mixture further includes a thermally conductive, electrically insulating material distributed throughout the matrix material. The thermally conductive material has a thermal conductivity at least one order of magnitude higher than the thermal conductivity of the matrix material. The present invention also includes battery cases (lids and containers) used in making the batteries and formed of the mixture.

Abstract: A monoblock battery case and a monoblock battery. The monoblock battery case comprises a first and a second container each having partitions that divide the containers into cell compartments. The first container is attached to and co-operates with the second container to form one or more coolant channels disposed between the first and second containers.

Abstract: The present invention relates to rechargeable nickel metal hydride batteries and methods for making the same. More particularly, the present invention relates to rechargeable nickel metal hydride batteries having a precharge in the negative electrode sufficient for oxidation prevention in the negative electrode. The present invention discloses a nickel metal hydride battery, wherein the precharge of the negative electrode may be supplied by a variety of sources. The positive active material of the positive electrode may have positive active particles, such as nickel hydroxide, having a precursor coating that incorporates cobalt material capable of forming a conductive network. Sources other than cobalt-containing materials in the positive electrode include hydrogen gas provided directly to the negative active material, nickel aluminum mixed with the negative active material, the etching of the negative active material with an alkaline solution and borohydride chemically charging the negative active material.

Abstract: A method of activating a hydrogen storage alloy. The method includes the step of contacting the hydrogen storage alloy with an aqueous solution of an alkali metal hydroxide where the concentration of the alkali metal hydroxide is at least about 42 weight percent. The method produces a hydrogen storage alloy with increased surface area.

Abstract: An active composition for an electrode of an electrochemical cell. The active composition comprises an active electrode material and a conductive polymer. The electrochemical cell is preferably a battery cell or a fuel cell.

Abstract: A very low emission hybrid electric vehicle incorporating an integrated propulsion system which includes a fuel cell, a metal hydride hydrogen storage unit, an electric motor, high specific power, high energy density nickel-metal hydride (NiMH) batteries, and preferably a regenerative braking system. The nickel-metal hydride battery module preferably has a peak power density in relation to energy density as defined by: P>1,375?15E, where P is greater than 600 Watts/kilogram, where P is the peak power density as measured in Watts/kilogram and E is the energy density as measured in Watt-hours/kilogram.

Abstract: A conductive additive for the positive nickel electrode for electrochemical cells which provides increased performance by suppressing an oxygen evolution reaction occurring parallel to the oxidation of nickel hydroxide, increasing conductivity of the electrode and/or consuming oxygen produced as a result of the oxygen evolution reaction.

Abstract: A fuel cell. The anode of the fuel cell comprises a hydrogen oxidation catalyst comprising a finely divided metal particulate. The metal particulate may be a nickel and/or nickel alloy particulate having a particle size less than about 100 Angstroms.

Abstract: A catalyst having catalytically active material supported on a carrier matrix. The catalytically active material may be a mixed-valence, nanoclustered oxide(s), an organometallic material or a combination thereof. The supported catalytic material is particularly useful for catalyzing oxygen reduction in a fuel cell, such as an alkaline fuel cell.

Abstract: A method of making a catalyst. The method comprises the step of leaching alloy particles. Preferably, the alloy particles are hydrogen storage alloy particles.

Abstract: A process for producing hydrogen gas from a reaction of an organic substance and a base with a recycling of a carbonate or bicarbonate by-product and a regeneration of the base. In one embodiment, reaction of an organic substance and a base produces hydrogen gas and a metal carbonate. The instant invention provides recycling of the metal carbonate by-product. In a preferred embodiment, the metal carbonate by-product is soluble and recycling includes a three step process. In a first step, the soluble metal carbonate is reacted with a metal hydroxide to form a weakly soluble or insoluble metal carbonate that precipitates in a metathesis reaction. The metal hydroxide reactant of the hydrogen producing reaction is also formed in the metathesis reaction and remains in solution. Precipitation of the carbonate thus permits ready isolation of the carbonate by-product, while leaving behind an aqueous metal hydroxide phase that can be returned to and further utilized in the hydrogen producing reaction.

Abstract: An industrial catalyst having: a support; a plurality of metallic particulates distributed throughout the support; and a metal at least partially covering the surface of the support. A method for making a catalyst including the steps of: forming a support with non-noble metal particulates distributed throughout the support; and at least partially covering the surface of the support with a metal.