Abstract: A sealing valve arrangement for a shaft furnace charging installation, said arrangement comprising: a shutter arranged for cooperating with a valve seat; an integrated dual-motion shutter-actuating device for moving said shutter between a sealed closed position in sealing contact with the valve seat and an open position remote from the valve seat, said integrated dual-motion shutter-actuating device comprising: a primary motion assembly for moving said shutter from said sealed closed position to an undamped position wherein the shutter is released from the valve seat; a secondary motion assembly for tilting said shutter from said undamped position to said open position remote from the valve seat, said secondary motion assembly comprising a tilting arm carrying said shutter and connected to a tilting shaft that defines an axis of rotation and a tilting shaft actuator configured to impart an angular rotation about said axis to said tilting arm; wherein said integrated dual-motion shutter-actuating device furthe

Abstract: A method for producing a comminuted dry material from a coarse material, the method including: (a) providing a heated drying gas from a drying gas source; (b) providing the coarse material in a storage bin; (c) feeding the coarse material and the heated drying gas into a comminuting equipment; (d) comminuting and drying the coarse material within the comminuting equipment to obtain a comminuted dry material; (e) collecting a mixture of drying gas and comminuted dry material from the comminuting equipment and feeding the mixture to a separator to separate the comminuted dry material from the drying gas; and (f) recycling at least part of the drying gas from step (e) as a preconditioning gas and feeding the preconditioning gas into a lower part of the storage bin to precondition the coarse material.

Abstract: The invention relates to a bellow compensator for a charging installation of a metallurgical furnace. The bellow compensator comprises an inlet end pipe 40 and an opposite outlet end pipe 42 and a bellow section 44 arranged between the inlet end pipe 40 and the outlet end pipe 42, the bellow section 44 being formed by a series of folds and allowing relative movement between the inlet end pipe 40 and the outlet end pipe 42. According to the present invention, a non-structural flexible liner 60, preferably wire mesh gasket, is arranged along an inner wall 62 of the bellow compensator and extends over at least some of the length of the bellow section 44. The non-structural flexible liner 60 has a first end 64 and a second end 66, wherein the first end 64 is fixedly connected to the inlet end pipe 40 and the second end 66 is fixedly connected to the outlet end pipe 42.

Abstract: A gate valve for a chemical plant including a valve housing having an upper opening and an opposite lower opening; an upper sealing seat and a lower sealing seat disposed on the valve housing; a valve gate movably disposed in the valve housing, for blocking a path between the openings in a closed position and opening said path in an open position, the valve gate comprising a first plate having lower surface with a blind recess and a second plate at least partially disposed in the blind recess; wherein, in the closed position, the upper sealing seat sealingly engages the first plate, the lower sealing seat sealingly engages the second plate and the second plate is at least indirectly in contact with the first plate.

Abstract: The present invention concerns a granulation installation for granulating molten material produced in a metallurgical plant, the installation includes a water injection device, for injecting granulation water into a flow of molten material and thereby granulating the molten material; a granulation tank for collecting the granulation water and the granulated material; and a steam condensation system including a steam collecting hood located above the granulation tank, for collecting steam generated in the granulation tank, a gas conduit arranged between the steam collecting hood and a water column, and a gas compressor arranged within said gas conduit for compressing the steam before feeding it into the water column.

Abstract: A process for pressurizing bulk material in a hopper; wherein the hopper is configured as a lock hopper (29) containing a bulk material, a source of pressurized gas, lines (22, 26, 28) to convey the pressurized gas from the source to one or more inlets (30) of the lock hopper, a valve arranged in the lines, wherein the opening position of said valve (34, 35) is controlled to provide pressurizing gas to the lock hopper at a preset constant gas volume flow rate.

Abstract: A gearbox assembly for a charging installation of a metallurgical reactor includes a stationary casing housing a gear assembly. The casing includes a bottom section with a central opening. The assembly further includes a rotor mounted within the casing for rotation about a first axis, which defines an axial direction. The rotor includes a support for the gear assembly, wherein a lower section of the support is disposed within the central opening. To provide for a better protection of a gear assembly, the bottom section includes a first annular portion extending radially inwards to a first radius. The lower section has a second annular portion extending radially outwards to a second radius that is greater than the first radius. The second annular portion is disposed adjacent to the first annular portion. The first annular portion includes a ring element disposed for sliding contact with the second annular portion.

Abstract: Method for producing pulverized coal, the method comprising the steps of heating a drying gas, preferably an inert gas, in a hot gas generator (26) to a predefined temperature; feeding the heated drying gas into a pulverizer (20); introducing raw coal into the pulverizer (20), the pulverizer (20) grinding the raw coal to pulverized coal; collecting a mixture of drying gas and pulverized coal from the pulverizer (20) and feeding the mixture to a filter (34), the filter (34) separating the dried pulverized coal from the drying gas; and collecting the dried pulverized coal for further use and feeding part of the drying gas from the filter to a recirculation line (38) for returning at least part of the drying gas to the hot gas generator (26).

Abstract: The invention relates to an optical monitoring system (26) for monitoring operating conditions in a tuyere zone of a blast furnace. This system comprises a light deflecting device (40) with a peep sight (28) arranged in a first face (46) of the light deflecting device (40) and an optical sensor (30) arranged in a second face (48) of the light deflecting device (40). A light deflector (41) is arranged within the light deflecting device (40) for directing incident light from the tuyere zone towards the peep sight (28) and towards the optical sensor (30). The light deflecting device (40) comprises a housing (56) with a spherical body (60) rotatably arranged therein.

Abstract: A cooling plate for a metallurgical furnace comprising a body (12) with a front face (18) and an opposite rear face (20), the body having at least one coolant channel (14) therein; the front face (18) being turned towards the furnace interior and preferably comprises alternating ribs (22) and grooves (24). The cooling plate includes wear detection means comprising: a plurality of closed pressure chambers (26, 28) distributed at different locations in said body, said pressure chambers being positioned at predetermined depths below the front face (18) of said body; and a pressure sensor (30) associated with each pressure chamber (26, 28) in order to detect a deviation from a reference pressure inside said pressure chamber when the latter becomes open due to wear out of said body.

Abstract: A device for immobilising the spout on the ends of the trunnions, in a charging installation for a shaft furnace comprising a pivoting material distribution spout (1), the spout being connected to the supporting trunnions (2) by lugs (11) which engage in receptacles (21) formed in the trunnions and which are immobilised therein by pins (3) comprising at their end an eccentric nipple (31) engaging with a lug of the spout to hold the lug immobilised at the bottom of its receptacle, and locking means (4) for rotationally locking the pin.

Abstract: A shaft furnace charging device and cooling system includes a suspension rotor with a charge distributor and stationary housing. The cooling system includes an annular swivel joint arranged coaxially on an axis, connecting stationary and rotary circuit portions. The swivel joint includes forward connections for receiving cooling fluid from the stationary circuit portion and supplying cooling fluid to the rotary circuit portion; return connections for receiving cooling fluid from the rotary circuit portion; and returning cooling fluid to the stationary circuit portion. The swivel joint includes a partition dividing the annular volume into cavities wherein an internal cavity is partially surrounded by an external cavity, and the forward connections are coupled via one of the cavities and the return connections are coupled via the other of the cavities. The swivel joint includes leakage-permitting communication between the external and internal cavities through annular clearances.

Abstract: A hearth for a metallurgical furnace, in particular for a blast furnace, the hearth including a wall lining and a bottom lining of refractory material for containing a molten metal bath, the bottom lining including a lower region and an upper region that is arranged to cover the top of the lower region and that is built of ceramic elements, the ceramic elements of the upper region being made of microporous ceramic material including a granular phase made of a silico-aluminous high alumina content granular material and a binding phase for binding grains of said granular material, said microporous ceramic material having thus an maintaining permanently a thermal conductivity lower than 7 W/m.° K.

Abstract: A device for cooling the supporting trunnions of a distribution spout of a charging installation of a shaft furnace, wherein the spout is mounted pivotably about a horizontal axis on a shell coaxial with the furnace and the spout is attached rotatably to the trunnions driven in rotation by a drive component. The trunnions are directly attached for rotation by their ends to output shafts of reduction gears and include internal cooling channels. The cooling device includes feed and return ducts for the cooling water circulating in the internal channels. The feed and return ducts are connected to the trunnions by connectors fixed to the cylindrical surface of the trunnions. The feed and return ducts are arranged to permit rotational displacement of the connectors about the pivot axis of the spout during pivoting of the spout, in particular by passing through oblong slots extending circumferentially in the wall of bearings supporting the driving reduction gears.

Abstract: A cooling plate for a metallurgical furnace comprising a body (12) with a front face (18) and an opposite rear face (20), the body having at least one coolant channel (14) therein; the front face (18) being turned towards the furnace interior and preferably comprises alternating ribs (22) and grooves (24). The cooling plate includes wear detection means comprising: a plurality of closed pressure chambers (26, 28) distributed at different locations in said body, said pressure chambers being positioned at predetermined depths below the front face (18) of said body; and a pressure sensor (30) associated with each pressure chamber (26, 28) in order to detect a deviation from a reference pressure inside said pressure chamber when the latter becomes open due to wear out of said body.

Abstract: A stave cooler for a metallurgical furnace includes a panel-like body having a front face for facing the interior of the metallurgical furnace, an opposite rear face, an upper face, an opposite lower face, and two side faces. At least one internal coolant passage is arranged within the panel-like body. The panel-like body is provided with a ledge on its front face extending between the side faces for being arranged in a horizontal plane. At least one protection element is provided for covering at least part of an upper face of the ledge. The protection element includes a first lateral portion, a second lateral portion, and a central portion. The lateral portions each include a widened front section and a narrow connection section. The panel-like body is provided with at least one through hole arranged for passing each of the lateral portions and the central portion of therethrough in turn.

Abstract: A hearth for a metallurgical reactor, in particular for a blast furnace, has an outer shell and an annular wall lining of refractory material inside the shell, the wall lining having a lower region with a multi-layered construction, a radially inner layer faces the interior of the hearth and includes at least one inner ring of refractory elements, radially outer layer faces the outer shell and has at least one outer ring of refractory elements, where in the at least one inner ring elements are made of a first carbonaceous refractory material that is different from one or more carbonaceous refractory materials of the elements in the outer layer such that, the first refractory material contains, in a proportion of at least 5% by mass in total, at least one property-enhancing additive other than metallic silicon or silicon carbide. In beneficial combination therewith, the at least one inner ring has a wall thickness of less than 45%, of the corresponding total wall thickness of the wall lining.

Abstract: A ramming mass for the block lining of at least some of the refractory elements of a refractory lining of a metallurgical vessel such as a blast furnace, said ramming mass being composed of a mixture of a granular phase and a binder phase, wherein the granular phase and/or binder comprises at least one component having a microporous structure or capable of forming a microporous structure by firing during the blast furnace campaign. The ramming mass is in particular intended for forming the joint between two concentric annular assemblies forming a side wall of the vessel or between a lower part of an inner annular assembly and the periphery of one or more refractory layers forming the floor of the vessel.

Abstract: A rotary charging device for a shaft furnace comprises a stationary housing (16) for mounting on the throat (12) of the shaft furnace and a suspension rotor (22) supported therein so that it can rotate about a substantially vertical axis (A), said suspension rotor (22) and stationary housing (16) cooperating to delimit an annular chamber forming the main casing (36) of said rotary charging device. A charge distributor (28) is pivotally suspended to the suspension rotor (22).

Abstract: A blast furnace installation includes a blast furnace and a chute transmission gearbox; the blast furnace having a top cone with a top cone ring arranged thereon for receiving a connection flange of the chute transmission gearbox. The connection flange is directly fixed onto the top cone ring by fixing means for establishing a firm connection between the top cone ring and the connection flange. According to an aspect of the present invention, the connection flange is fixed to the top cone ring in three separated fixation regions (30, 30?, 30?), each fixation region including one or more fixing means. According to a further aspect of the present invention, the blast furnace installation also includes a flexible sealing element arranged around the perimeter of the connection between the top cone ring and the chute transmission gearbox.