Patents Assigned to Perkins Engines Company Limited
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Patent number: 11939931Abstract: An internal combustion engine controller comprising a memory and a processor is provided. The memory is configured to store a plurality of control maps, each control map defining a hypersurface of actuator setpoints for controlling an actuator of the internal combustion engine based on a plurality of input variables to the internal combustion engine controller. The processor comprises an engine setpoint module and a map updating module. The engine setpoint module is configured to output a control signal to each actuator based on a location on the hypersurface of the respective control map defined by the plurality of input variables. The map updating module is configured to calculate an optimised hypersurface for at least one of the control maps. The optimised hypersurface is calculated based on a real-time performance model of the internal combustion engine comprising sensor data from the internal combustion engine and the plurality of input variables.Type: GrantFiled: April 20, 2020Date of Patent: March 26, 2024Assignee: Perkins Engines Company LimitedInventors: Gavin Williams, Peter Ladlow, Max Best, Mark Scaife
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Patent number: 11898513Abstract: An internal combustion engine controller for an internal combustion engine comprising a memory and a processor. The memory is configured to store a plurality of control maps, each control map defining a hypersurface of actuator setpoints for controlling an actuator of the internal combustion engine based on a plurality of input variables to the internal combustion engine controller. The processor comprises a map updating module, a parameter updating module and an engine setpoint module. The map updating module is configured to calculate an optimised hypersurface for at least one of the control maps based on a performance objective function of the internal combustion engine, sensor data from the internal combustion engine, and the plurality of input variables, wherein the performance objective function includes parameters. The parameter updating module is configured to update a parameter of the performance objective function upon determining a change in an operating condition of the internal combustion engine.Type: GrantFiled: April 20, 2020Date of Patent: February 13, 2024Assignee: Perkins Engines Company LimitedInventors: Gavin Williams, Peter Ladlow, Ridwan Kureemun, Baoyang Deng
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Publication number: 20240011427Abstract: The present disclosure relates to an engine system having an engine and a cooling system. An engine vent line is fluidly connected to the engine for venting air from the engine system and bypassing the coolant flow circuit. The engine vent line has a hydraulic diameter and length selected to provide a predetermined engine head loss for the engine and a rate of flow of coolant in the at least one engine vent line at or below a maximum engine vent flow rate target during operation of the engine. The engine vent line comprises a helical section in which a portion is formed into a helix.Type: ApplicationFiled: June 20, 2023Publication date: January 11, 2024Applicant: Perkins Engines Company LimitedInventor: Jamie Andrew MARTIN
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Publication number: 20240003307Abstract: A method of controlling a cylinder cut-out mode for an engine comprising the steps of: a) activating a cylinder cut-out mode in an idling mode or when running with an engine load factor of less than a deactivation threshold value, the cylinder cut-out mode comprising a plurality of sub-modes for different load factor ranges of the engine; b) while the cylinder cut-out mode is active, monitoring one or more deactivation variables; the one or more deactivation variables comprising: i) the engine load factor; and ii) an engine coolant temperature; and c) deactivating the cylinder cut-out mode if at least one of the engine load factor or the engine coolant temperature exceeds, respectively, the deactivation threshold value or an engine coolant temperature threshold value.Type: ApplicationFiled: November 24, 2021Publication date: January 4, 2024Applicant: Perkins Engines Company LimitedInventors: Nicholas TIMMINS, James PARDOE, Simaranjit GILL, Adam TURNOCK
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Publication number: 20230349334Abstract: An internal combustion engine assembly comprising a fuel reformer, a combustion chamber and a controller. The fuel reformer comprises a first channel and a second channel, a portion of the second channel being adjacent to a portion of the first channel to facilitate heat exchange between the first and second channels. The first channel comprises a catalyst selected to reform ammonia to hydrogen and nitrogen. The first channel is configured to receive ammonia, pass the ammonia over the catalyst and output a first mixture comprising ammonia, hydrogen and nitrogen. The composition of the first mixture depends on a first reformer temperature of the first channel. The combustion chamber is configured to receive the first mixture from the fuel reformer; to receive an oxidant; to combust the first mixture in the oxidant to produce heat and a first product; and to output the first product. The second channel of the fuel reformer is configured to receive the first product.Type: ApplicationFiled: April 17, 2023Publication date: November 2, 2023Applicant: Perkins Engines Company LimitedInventors: David M. HEATON, Mark J. KENNEDY
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Patent number: 11801465Abstract: The present disclosure is directed towards a filter arrangement for a reductant supply system of a selective catalytic reduction system. The reductant supply system comprises a tank and a suction tube mounted at least partially in the tank for receiving reductant liquid from the tank. The filter arrangement comprises a restraining body, a filter at least partially forming a filter chamber, a filter outlet from the filter chamber formed through the restraining body and/or filter and a filter mount mounted to the restraining body and/or filter. The restraining body extends radially outwardly from the filter mount and is configured to restrain the filter such that, under the effect of buoyancy in the tank in use, gas in the filter chamber is directed towards the filter outlet.Type: GrantFiled: August 31, 2022Date of Patent: October 31, 2023Assignee: Perkins Engines Company LimitedInventors: Siddharth Gharpure, Guy Williamson
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Publication number: 20230339361Abstract: A method for managing state of charge of a battery of an electric work vehicle to be ready to return to work at a return to work time. Data comprising an expected date and time of return to work is obtained from the output of a user interface and used to calculate an expected duration of immobilization of the electric work vehicle. A charge rate is determined based on the expected duration of immobilization of the work vehicle and a targeted charge increase. A charging start time is calculated such that at the return to work time an actual state of charge of the battery is a target operational state of charge value. The temperature of the battery is adjusted such that the battery is at a target temperature at the charging start time. The charge cycle is started at the charging start time.Type: ApplicationFiled: March 9, 2021Publication date: October 26, 2023Applicant: Perkins Engines Company LimitedInventor: Thomas Twigger
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Patent number: 11719181Abstract: An internal combustion engine controller for controlling an internal combustion engine is provided. The internal combustion engine controller comprises a memory and a processor. The memory is configured to store a plurality of control maps, each control map defining a hypersurface of actuator setpoints for controlling an actuator of the internal combustion engine based on a plurality of input variables to the internal combustion engine controller. The processor comprises an engine setpoint module and a map updating module. The map updating module is configured to optimise one or more of the hypersurfaces of the control maps at the location defined by the plurality of input variables. The map updating module comprises an optimiser module configured to search for an optimised group of actuator setpoints wherein the map updating module updates the one or more hypersurfaces at the location defined by the plurality of input variables based on the optimised group of actuator setpoints.Type: GrantFiled: April 24, 2020Date of Patent: August 8, 2023Assignee: Perkins Engines Company LimitedInventors: Gavin Williams, Peter Ladlow
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Publication number: 20230243289Abstract: A method for promoting regeneration of an exhaust aftertreatment component of an internal combustion engine includes: detecting a low load operating condition of the internal combustion engine; adjusting a pitch angle of one or more blades of a fan to reduce an air flow across a radiator in response to the detection of the low load operating condition; and increasing a rotational speed of the fan to increase a load on the internal combustion engine and to elevate temperature of an exhaust gas flowing across the exhaust aftertreatment component.Type: ApplicationFiled: January 26, 2023Publication date: August 3, 2023Applicant: Perkins Engines Company LimitedInventor: Edward James SMITH
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Publication number: 20230182582Abstract: A contactor assembly is provided for a battery module of an electric work vehicle comprising a battery management system. The battery module is configured to be charged and discharged via a first circuit. The first circuit comprises the contactor assembly, the contactor assembly comprising a first contactor in series with a second contactor. Each of the first contactor and the second contactor is configured to have a higher resistance to welding for a switching current flowing in a preferred direction than in a nonpreferred direction. The first contactor and the second contactor have opposite preferred directions. In response to an instruction to switch the contactor assembly, the battery management system is configured to determine whether the switching current direction is in the first direction or in the second direction, and to break or complete the first circuit with the contactor having a preferred direction in the switching current direction.Type: ApplicationFiled: December 7, 2022Publication date: June 15, 2023Applicant: Perkins Engines Company LimitedInventor: Robert D. BUSBY
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Publication number: 20230116281Abstract: The present invention relates to a universal powertrain for controlling an effort request and/or a flow request to a powertrain based on a demanded effort or demanded flow for the powertrain. The universal controller includes a configurable powertrain model and a configurable optimiser module. The universal controller is configurable to control a class of generic powertrains comprising J generic power sources, K generic power sinks, and L generic couplings.Type: ApplicationFiled: March 29, 2021Publication date: April 13, 2023Applicant: Perkins Engines Company LimitedInventor: Gavin WILLIAMS
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Publication number: 20230095430Abstract: A method for managing state of charge of a battery of an electric work vehicle to be ready to return to work at a return to work time that coincides with an end of a duration of immobilization. A charge mode is selected via a user interface. An initial state of charge of the battery and a target operational state of charge of the battery are used to calculate a targeted charge increase. A charge cycle comprising a charge rate is selected based on the charge mode and the targeted charge increase. A charging start time is calculated such that at the return to work time an actual state of charge of the battery corresponds to the target operational state of charge. The temperature of the battery is adjusted to be a target temperature at the charging start time. The charge cycle is started at the charging start time.Type: ApplicationFiled: March 9, 2021Publication date: March 30, 2023Applicant: Perkins Engines Company LimitedInventor: Thomas TWIGGER
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Patent number: 11614045Abstract: This disclosure relates to a method of controlling an engine and more particularly for controlling the transition between operating modes of an internal combustion engine such as between an economy mode and a performance mode. The method comprising the steps of determining a current fuel-air ratio at which the engine is operating and comparing it with a predetermined fuel-air ratio limit. The time duration for which the current fuel air-ratio is below the fuel-air ratio limit is determined and compared with a predetermined waiting time threshold value. A count is triggered, which is based on a difference between the current fuel-air ratio and the fuel-air ratio limit when the engine is operating at a current fuel-air ratio which is below the fuel-air ratio limit and this is compared with an intensity threshold value.Type: GrantFiled: October 15, 2019Date of Patent: March 28, 2023Assignee: Perkins Engines Company LimitedInventors: Adam Stubbs, Kane Lok, Chris Burgess
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Publication number: 20230082234Abstract: An electric assist turbocharger unit for use in an internal combustion engine, comprising a shaft configured for torque-transmittingly connecting a compressor to a turbine of the turbocharger unit and an electric motor configured for rotatably actuating the shaft in a first rotational direction and in an opposed second rotational direction. The engine includes an aftertreatment system, and the rotation of the shaft is designed to retard the flow of intake air through an intake passage and of exhaust gases through the aftertreatment system, thereby controlling the temperature in the aftertreatment system.Type: ApplicationFiled: February 11, 2021Publication date: March 16, 2023Applicant: Perkins Engines Company LimitedInventor: Antony James EAGER
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Publication number: 20230071466Abstract: A universal controller for a powertrain is provided. The universal controller comprises a configurable powertrain model which is configurable to model a class of generic powertrains comprising J generic power sources, K generic power sinks, and L generic couplings. The universal controller is arranged to receive an input file comprising a plurality of input parameters to configure the configurable powertrain model of the universal controller to control a specific powertrain having a powertrain architecture comprising N power sources, M power sinks, and X couplings. The configurable powertrain model is configured to model the specific powertrain based using N power source models, M power sink models, X coupling models, and a model architecture which may be defined from a generic powertrain component library and a connection parameter module.Type: ApplicationFiled: January 15, 2021Publication date: March 9, 2023Applicant: Perkins Engines Company LimitedInventor: Gavin Williams
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Patent number: 11598275Abstract: An engine assembly comprising an internal combustion engine having a combustion chamber; an intake manifold for supplying air to the combustion chamber; a fuel injector for supplying fuel to the combustion chamber; an exhaust manifold for receiving exhaust gas released from the combustion chamber and a rotatable drive shaft, wherein combustion of fuel in air within the combustion chamber results in rotation of the drive shaft. The engine assembly further comprises a turbocharger system comprising a turbine and a compressor, wherein the turbine is configured to receive exhaust gas from the exhaust manifold, to recover energy from the exhaust gas, and to release the exhaust gas via a turbine outlet; and wherein the compressor is configured to receive energy from the turbine and thereby to compress air for use in combustion of fuel in the combustion chamber.Type: GrantFiled: February 6, 2020Date of Patent: March 7, 2023Assignee: Perkins Engines Company LimitedInventors: Thomas M. McKay-Smith, Stuart P. Smith, William J. Hay
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Publication number: 20230060731Abstract: The present disclosure is directed towards a filter arrangement for a reductant supply system of a selective catalytic reduction system. The reductant supply system comprises a tank and a suction tube mounted at least partially in the tank for receiving reductant liquid from the tank. The filter arrangement comprises a restraining body, a filter at least partially forming a filter chamber, a filter outlet from the filter chamber formed through the restraining body and/or filter and a filter mount mounted to the restraining body and/or filter. The restraining body extends radially outwardly from the filter mount and is configured to restrain the filter such that, under the effect of buoyancy in the tank in use, gas in the filter chamber is directed towards the filter outlet.Type: ApplicationFiled: August 31, 2022Publication date: March 2, 2023Applicant: Perkins Engines Company LimitedInventors: Siddharth GHARPURE, Guy WILLIAMSON
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Publication number: 20230053630Abstract: The present invention pertains an onboard device for checking the quality of DEF in a work machine, comprising a flow channel configured to fluidly connect a DEF inlet with a DEF tank. The flow channel comprises a DQS configured to be brought into contact with DEF passing through the flow channel.Type: ApplicationFiled: August 22, 2022Publication date: February 23, 2023Applicant: Perkins Engines Company LimitedInventors: Daniel FITCH, Mark Philip ALDRED, lvan Rogers
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Patent number: 11585728Abstract: A method and system for engine monitoring comprises a monitoring device and a remote device that are in communication. The monitoring device is incorporated in or directly attached to the internal combustion engine and functions to sense a characteristic of the internal combustion engine. The monitoring device is configured to transmit data representative of the sensed characteristic to a remote application running on a remote device. The remote device is configure to produce engine monitoring data from the transmitted data using engine characterising data stored on the remote device.Type: GrantFiled: June 27, 2018Date of Patent: February 21, 2023Assignee: Perkins Engines Company LimitedInventor: Christopher J. Green
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Patent number: 11585251Abstract: A method is disclosed for controlling an engine assembly comprising an internal combustion engine and an exhaust gas treatment apparatus. The aftertreatment assembly may require cleaning from time to time, and where this involves active thermal management of the aftertreatment assembly, the method involves performing the following steps: (a) imposing a first limit on engine speed; (b) awaiting an engine safe state; and (c) implementing a cleaning process comprising: (i) injecting fuel into the engine such that the fuel passes through the engine without combusting for the fuel to combust in the diesel oxidation catalyst so as to target an increase in exhaust gas temperature in the diesel oxidation catalyst; and (ii) removing the first limit on engine speed and targeting an engine speed set point, wherein the engine speed set point is at a higher speed than the first limit on engine speed.Type: GrantFiled: November 18, 2019Date of Patent: February 21, 2023Assignee: Perkins Engines Company LimitedInventors: Antony J. Eager, Thomas E. Lloyd, Peter Moorhouse