Abstract: Improved product handling and transfer apparatus includes rotatable product buckets for receiving product and re-orienting product for packaging in diverse configurations or containers. Buckets preferably include channels spanned by deposited product or receiving product therein, with bucket turning as appropriate to a packaging configuration. Flat bottom buckets and methods are disclosed.

Abstract: An adjustable pouch machine comprises a vertical sealer module forms transverse seals between two plies of a pouch web to partially define a plurality of pouches. Rollers selectively tension and relax the web on the vertically oriented wheel, allowing them to drop away from heated lands on emergency and cycle stops. A filler wheel has a plurality of adjustable gripper units mounted directly thereon for transporting independent separate pouches cut from the pouch web. An adjustable knife is selectively provided with changeable knife hub sets to handle a variety of pouch sizes where a filler wheel alternately first fills and seals pouches in a train. Gear linkage accommodates variation in distance between hubs of different sets. Various embodiments, apparatus and methods are described.

Abstract: An adjustable knife for a pouch machine is selectively provided with changeable knife hub sets each including a major and minor knife hub with respective major and minor axes. The hub sets have respectively differing diameters or different spacing between the respective major and minor axes to handle a variety of pouch sizes where a filler wheel alternately first fills and seals pouches in a train. A gear linkage including a four gear anti-lash arrangement with a movable gear accommodates variation in distance between hubs of different sets. A method of using the knife is also described.

Abstract: An asymmetric article-carrying puck is driven by a linear star conveyor through an angular rotation orienting section to orient the pucks and articles therein irrespective of random initial orientation. In one embodiment, an upper puck plate carries the article while a separated lower puck plate defines a rotational orienting circular gear rack with a rotation-stopping bridge, separating ends of the rack and inclined from a base of one end tooth in the rack to a crest of another end tooth in the rack. The lower puck plate can be a combination of two circular plates with the circular gear rack interposed therebetween and within the periphery of the circular plates. Pucks can be accumulated in mutual engaged positions and separated by the linear star into preselected pitch while transported and turned. Integral pucks can be used. The structural details and methods are disclosed.

Abstract: An adjustable pouch machine comprises a vertical sealer module forms transverse seals between two plies of a pouch web to partially define a plurality of pouches. Rollers selectively tension and relax the web on the vertically oriented wheel, allowing them to drop away from heated lands on emergency and cycle stops. A filler wheel has a plurality of adjustable gripper units mounted directly thereon for transporting independent separate pouches cut from the pouch web. An adjustable knife is selectively provided with changeable knife hub sets to handle a variety of pouch sizes where a filler wheel alternately first fills and seals pouches in a train. Gear linkage accommodates variation in distance between hubs of different sets. Various embodiments, apparatus and methods are described.

Abstract: Web sealing apparatus includes a shaped sealing unit where the shape on one side of the element corresponds to a desired seal pattern in a multiple ply web and a heating element secured to another side of the sealing element, where the heating element is oriented to provide more heat energy to a portion of the sealing element corresponding to a desired seal pattern in one multiple ply portion of said web and less heat energy to a portion of the sealing element corresponding to a desired seal pattern in another portion of said web of fewer plies, The invention includes structure for adjusting the radial position of sealing units on a rotatable drum sealer. Multiple sealing units are adjustably mounted on a sealing drum or wheel for applying varied parameter seals in multiple-ply webs wrapped about said drum in contact with said sealing units. Methods are disclosed.

Abstract: An improved orbital carton feeder comprises at least one carton gripping suction cup rotatably mounted to a rotatable wheel and moving in a hypocycloidal path having cusps, one of which defines a curved path portion coordinated with a blank placement station. Multiple cusps, cups and operational stations are disclosed, as well as a preferred cusp angular relationship responding to an angle of a carton blank at a discharge or pickoff station and an angle of disposition of a blank received conveyor.

Abstract: An adjustable pouch machine comprises a vertical sealer module forms transverse seals between two plies of a pouch web to partially define a plurality of pouches. Rollers selectively tension and relax the web on the vertically oriented wheel, allowing them to drop away from heated lands on emergency and cycle stops. A filler wheel has a plurality of adjustable gripper units mounted directly thereon for transporting independent separate pouches cut from the pouch web. An adjustable knife is selectively provided with changeable knife hub sets to handle a variety of pouch sizes where a filler wheel alternately first fills and seals pouches in a train. Gear linkage accommodates variation in distance between hubs of different sets. Various embodiments, apparatus and methods are described.

Abstract: An adjustable pouch machine comprises a vertical sealer module forms transverse seals between two plies of a pouch web to partially define a plurality of pouches. Rollers selectively tension and relax the web on the vertically oriented wheel, allowing them to drop away from heated lands on emergency and cycle stops. A filler wheel has a plurality of adjustable gripper units mounted directly thereon for transporting independent separate pouches cut from the pouch web. An adjustable knife is selectively provided with changeable knife hub sets to handle a variety of pouch sizes where a filler wheel alternately first fills and seals pouches in a train. Gear linkage accommodates variation in distance between hubs of different sets. Various embodiments, apparatus and methods are described.

Abstract: Trays are indexed at predetermined pitch on a tray conveyor. As the trays are conveyed, a turning guide engages a leading tray portion, turning the tray and urging it transversely downward and/or into buckets on an adjacent bucket conveyor or cartons on an adjacent carton conveyor. A cam is disposed rearward of each tray on the tray conveyors and the turning trays pivot about that cam. A hold-down prevents trays climbing over the turning guide. Pressure relief and tray indexing are provided upstream of the tray conveyor. Apparatus and methods are disclosed.

Abstract: An improved carton feed drive includes feed dog drives for delivering carton blanks to transport lugs of a carton. Components of the feed dog drives are inclined to the vertical, providing ability to handle very short depth cartons by operating feed dogs in an operative run closely adjacent the transport lugs while the feed dog drives are inclined away from the transport lug drives so the respective drives to not interfere in any way to unduly limit the ability to handle short depth cartons. Feed dogs are selectively pivoted on their drives to positions for operative engagement of cartons, and are releasable to retracted positions to avoid carton damage as the dogs move to a return run.

Abstract: An improved pouch has a crimped or squeezed mouth region to facilitate pouch opening and hold open during filling. Mouth edge curls are disclosed for enhancing mouth opening. Roller nip and crimp roller apparatus is disclosed. Pouch conditioning methods are disclosed.

Abstract: A device for operating on a package includes a housing having a portion adapted to be coupled to the package, and a fan coupled to the housing for generating a vacuum within the housing to selectively retain or release the package relative to the housing. A method of operating on the package includes decreasing a distance between the housing and the package, actuating the fan coupled to the housing to generate a vacuum therein, retaining the package relative to the housing using the vacuum generated by the fan, and releasing the vacuum in the housing to release the package relative to the housing.

Abstract: Trays are indexed at predetermined pitch on a tray conveyor. As the trays are conveyed, a turning guide engages a leading tray portion, turning the tray and urging it transversely downward and/or into buckets on an adjacent bucket conveyor or cartons on an adjacent carton conveyor. A cam is disposed rearward of each tray on the tray conveyors and the turning trays pivot about that cam. A hold-down prevents trays climbing over the turning guide. Pressure relief and tray indexing are provided upstream of the tray conveyor. Apparatus and methods are disclosed.

Abstract: An apparatus for transferring and reorienting an item for packaging into a carton includes a body having a first end and a second end and a channel formed in the body. The channel defines a channel axis extending between the first and second ends and is configured to receive the item at the first end when the item is in a first angular orientation. The channel is configured to deliver the item at the second end in a second angular orientation relative to the channel axis that is different from the first angular orientation. The channel may include a helical groove extending between the first and second ends and formed in a wall of the channel which operates as a track for rotating the item as it moves between the first and second ends. A method of packaging an item includes transporting an item through the apparatus so as to orient the item relative to the carton.

Abstract: A cartoning method including the steps of: feeding blanks from a single magazine through a single blank feeder in a first direction; forming an array of at least two blanks from the fed blanks and thereafter transporting the array for forming, loading and closing via respective robot kinetics of at least two axis motion. Carton blanks and cartons travel through a path. Robots below the path transport the cartons. Robots above the path facilitate carton forming, loading and closing. Methods and apparatus are disclosed.

Abstract: A packaging system includes a transport defined by a linear motor driving independent elements in a path to carry out a packaging function. The elements are driven independently of other elements in the path and are driven by the linear motor in a section of the path under the influence of an external axis signal from an operably adjoining packaging function to register and synchronize the elements in position and time with a moving component or event of the adjoining function in a downstream direction. Method and apparatus are disclosed.

Abstract: The invention is a sealing system and a method of operation thereof. A sealing system which forms spaced apart thermal seals along a moving at least one web (60) by contact of the moving the at least one web with heated portions (74) of sealing elements (56) mounted on a sealing wheel (50) during rotation in accordance with the invention includes seal forming elements (56) which peripherally contact the at least one web to form the thermal seals by heat transfer to the at least one web; and wherein each seal forming element has an outer section (62) on which is located at least one electrical heater (78), an inner section (64) which contacts the sealing wheel and an intermediate section (70) which includes thermal insulation (68) which insulates the outer section from the inner section.

Abstract: An adjustable, side discharge side discharge volumetric feeder particularly suitable for handling products of large articulate configurations. Product is rate fed to a plurality of volumetric chambers having a movable bottom for volume adjustment and an open side wall covered and uncovered by a belt for product discharge. Process and alternatives are disclosed. The feeder manages large particulates such as snacks, pet foods, cereals, candy and the like in a volumetric manner, at high speeds up to 1500 pouches per minute in a gentle manner that minimizes product breakage.

Abstract: The invention is a sealing system and a method of operation thereof. A sealing system which forms spaced apart thermal seals along a moving at least one web (60) by contact of the moving the at least one web with heated portions (74) of sealing elements (56) mounted on a sealing wheel (50) during rotation in accordance with the invention includes seal forming elements (56) which peripherally contact the at least one web to form the thermal seals by heat transfer to the at least one web; and wherein each seal forming element has an outer section (62) on which is located at least one electrical heater (78), an inner section (64) which contacts the sealing wheel and an intermediate section (70) which includes thermal insulation (68) which insulates the outer section from the inner section.