Abstract: A coated cutting tool and a hard and wear resistant coating for a body include at least one metal based nitride layer. The layer is (ZrxCrl-x-y-zAlyMez)Na with 0.55<x<0.85, 0.05<y<0.45, 0?z<0.20, 0.95<a<1.10, and Me is one or more of the elements: Y, Ti, V, Nb, Ta, Mo, W, Mn or Si. The layer can have a thickness between 0.5 ?m and 15 ?m and be comprisied of a single cubic phase or a single hexagonal phase or a mixture thereof. In an exemplary embodiment, the layer is a cubic phase of a sodium chloride structure. The layer can be deposited using cathodic arc evaporation and is useful for metal cutting applications generating high temperatures.

Abstract: A cutting head for a cutting tool includes a cutting portion and a shank portion. The cutting portion has a plurality of integrally formed cutting edges and the shank portion has a first end adjacent the cutting portion and a second end. The first portion of the shank portion is closer to the first end of the shank portion than the second and third portions of the shank portion and the third portion of the shank portion is disposed closer to the second end of the shank portion than the first and second portions. The first portion of the shank portion has an exterior surface including at least one axially extending recess extending from an end of the first portion closest to the second portion toward the first end of the shank portion. The cutting head is formed of a pressed and sintered cemented carbide material.

Abstract: A double-sided milling insert for high feed milling of metal workpieces includes upper and lower faces facing in opposite directions and convex clearance surfaces extending between the upper and lower faces. Each one of the faces includes a recessed support surface. The support surfaces are substantially parallel to each other and have a cavity therein for receiving a fastening device. Intersections of the convex clearance surfaces with the upper and lower faces form convex cutting edges when seen in a plan view. A rake face is provided adjacent the convex cutting edges. Each convex cutting edge is concave when seen in a side view and includes a substantially straight cutting edge portion on each side of a curved cutting edge portion when seen in plan view. A milling tool with a plurality of such inserts and a method of high feed milling using this tool are also disclosed.

Abstract: A press for making a cutting tool green body having at least one helical flute includes a die having an opening with a helical protrusion and a punch having at least one helical groove having a shape that matches a shape of the helical protrusion. An electrical punch drive system is arranged to simultaneously rotate the punch, relative to a longitudinal axis of the opening in the die, and axially advance the punch into and along a direction of the longitudinal axis of the opening in the die. A method for making a cutting tool green body having at least one helical flute is also disclosed.

Abstract: A device for manufacturing a cutting insert green body by compacting a powder includes a die having an upper die part and a lower die, an upper punch and a lower punch, at least one of which is moveable along a pressing axis in relation to the die. The upper and lower die parts, when joined, define a die cavity that defines the shape of the green body to be formed by the compaction. At least one of the lower and upper die part has a pressing bore extending from the cavity for receiving the lower and upper punch. The upper die part has an upper surface that, at least in one direction, extends rectilinearly, and the upper die part has an upper opening in the upper surface, through which the upper punch is arranged to be forwarded into the cavity.

Abstract: A long twist drill includes a shank and a drill body having a drill tip (16). The twist drill has a length L and an outer diameter D, and has a cemented carbide or high speed steel substrate and a coating of at least one layer. The quota L/D is at least 16. The twist drill has two cutting segments at the tip and two flutes chip. The twist drill is provided with holes for fluid opening in the tip. The twist drill has an axial web thinning angle GAA, which is 40 to 50°. The twist drill further has a web that back tapers such that a web diameter gets smaller in a direction away from the tip towards the shank within an axial distance.

Abstract: A tool for machining a stacked material workpiece includes a tool body having one or more helical flutes extending to a forward end of the tool body. Each helical flute has a width defined by a first cutting edge and a second edge, a surface of the flute adjacent the first cutting edge facing the forward end of the tool body and a surface of the flute adjacent the second edge facing away from the forward end of the tool body. Each helical flute can include a first portion having a first negative pitch angle and a second portion having a second negative pitch angle different from the first negative pitch angle, the first portion extending from the forward end of the tool body to the second portion. The tool has only negative pitch angles. A method for machining a stacked material is also disclosed.

Abstract: A device for manufacturing a cutting insert green body by compacting a powder includes a die having an upper die part and a lower die, an upper punch and a lower punch, at least one of which is moveable along a pressing axis in relation to the die. The upper and lower die parts, when joined, define a die cavity that defines the shape of the green body to be formed by the compaction. At least one of the lower and upper die part has a pressing bore extending from the cavity for receiving the lower and upper punch. The upper die part has an upper surface that, at least in one direction, extends rectilinearly, and the upper die part has an upper opening in the upper surface, through which the upper punch is arranged to be forwarded into the cavity.

Abstract: A hard and wear resistant coating for a body includes at least one metal based nitride layer having improved high temperature performance. The layer is (Zr1-x-zSixMez)Ny with 0<x<0.30, 0.90<y<1.20, 0?z<0.25, and Me is one or more of the elements Y, Ti, Nb, Ta, Cr, Mo, W and Al, comprised of a single cubic phase, a single hexagonal phase or a mixture thereof, with a cubic phase of a sodium chloride structure and a thickness between 0.5 ?m and 15 ?m. The layer is deposited using cathodic arc evaporation and is useful for metal cutting applications generating high temperatures.

Abstract: A cutting tool insert having a cemented carbide substrate and a coating including a layer of NbN, wherein the cemented carbide substrate includes 11-12.5 wt % cobalt, 0.2-1.2 wt % chromium, and 86.3-88.4 wt % wolfram carbide.

Abstract: A titanium based carbonitride alloy containing Ti, Nb, Ta, W, C, N and Co, contains: Co 7 to 21 wt % W 14 to 20 wt % Ta 5 to 11 wt % Nb 2 to 7 wt % and, Ti 33 to 50 wt % whereby the overall N/C weight ratio is 0.6 to 0.75, the Ta/Nb weight ratio 1.8 to 2.1, the relative saturation magnetization 0.60 to 0.90 and the magnetic coercivity Hc=(18.2?0.2*Co wt %) +/? E kA/m, where E is 2.0. A method of making the alloy is also described.

Abstract: A cutting tool insert for machining by chip removal includes a body of a hard alloy of cemented carbide, cermet, ceramics, cubic boron nitride based material or high speed steel, onto which a hard and wear resistant coating is deposited. The coating includes at least one polycrystalline nanolaminated structure having sequences of alternating A and B layers, wherein layer A is (Alx1Mel1-x1)Ny1 with 0.3<x1<0.95, 0.9<y1<1.1 and Me1 is one or more of the elements Ti, Y, V, Nb, Mo, Si and W, or Me1 is Ti and one or more of the following elements Y, V, Nb, Mo, Si, Cr and W, and layer B is (Zr1-x2-z2Six2Me2z2)Ny2 with 0<x2<0.30, 0.90<y2<1.20, 0?z2<0.25 and Me2 is one or more of the elements Y, Ti, Nb, Ta, Cr, Mo, W and Al.

Abstract: A milling tool includes a tool body having a longitudinal axis and a first end. A plurality of flutes are provided in the tool body and extend to the first end of the tool body. A plurality of cutting edges are provided. Each cutting edge is associated with a respective one of the plurality of flutes, each cutting edge being substantially identical to each other one of the plurality of cutting edges except that at least one but not all of the cutting edges is a recessed cutting edge and at least one but not all of the cutting edges is a non-recessed cutting edge. Each recessed cutting edge begins at a non-zero distance from the first end of the tool body and each non-recessed cutting edge extends to the first end of the tool body.

Abstract: A double-sided cutting insert includes two end surfaces that each includes major rake surfaces adjacent major cutting edges that form first angles with planes of major side surfaces of the insert, and a central support surface forming a second angle with the planes of the major side surfaces. Each end surface further includes major intermediate surfaces between the major rake surfaces and the central support surface. The major intermediate surfaces form third angles with the planes of the major side surfaces that are greater than the first angles and smaller than the second armies when measured in a central plane that extends along a central axis of the hole and is generally perpendicular to the planes of the major side surfaces and planes of the central support surfaces.

Abstract: A cutting tool includes a cutting insert comprising a top surface, a bottom surface, a clamping surface for abutting a clamp, a cutting edge, a hole extending through the insert from the bottom surface to the clamping surface, and a channel extending from the clamping surface to proximate the cutting edge, and a tool holder comprising a tool holder body having a pocket for receiving the insert, a clamp for contacting the clamping surface and clamping the insert in the pocket, and a tool holder passage in the body in flow communication with the hole in the insert. A cutting insert is also provided.

Abstract: A cutting insert includes a top surface, a bottom surface, and a side surface extending between the top and bottom surfaces. The top surface is generally octagonal in shape and the side surface includes eight sides and eight corners. Four edge portions are formed at an intersection of the top and side surface. A first end of each edge portion begins along one of the eight sides at a non-zero distance from any of the eight corners and a second end of the edge portion ends along another one of the eight sides that is non-consecutive to the one of the sides. Each edge portion has a wedge angle that changes from a first angle at the first end of the edge portion to a different angle at the second end of the edge portion. A cutting tool using such an insert is also disclosed.

Abstract: A cutting insert includes a first mounting surface, a second mounting surface located on an opposite side of the insert from the first mounting surface, and a first side surface disposed between the first mounting surface and the second mounting surface. The insert further includes a first groove extending substantially diagonally across the first side surface and dividing the first side surface into discrete, separated, triangular first and second first side support surfaces. The first and second first side support surfaces are each bounded along first and second edges thereof by rake surfaces forming non-zero angles with the first and second side support surfaces and along third edges thereof by the groove.

Abstract: A circular cutting insert includes a top surface having a top edge portion, a side surface having a clearance surface and a clearance edge portion. A cutting edge is formed between the clearance edge portion and the top edge portion. The clearance edge portion and the top edge portion form a wedge angle. The wedge angle varies as a function of circumferential position about a central axis of the insert relative to a point on the cutting edge.

Abstract: A cutting tool insert for machining by chip removal includes a body of a hard alloy of cemented carbide, cermet, ceramics, polycrystalline diamond or cubic boron nitride based materials onto which a hard and wear resistant coating is deposited by physical vapour deposition (PVD). The coating includes at least one layer of a NaCl-structured (TicAlaCrbMed)(CzOyNx) where Me is one or more of the elements Zr, Hf, V, Nb, Ta, Mo, W and/or Si, 0.10<a<0.60, b+d>0.20, c>0.05, 0?d<0.25, 0.75<x<1.05, 0?y<0.25 and 0?z?0.25 with a thickness between 0.5 and 10 ?m. The layer has a columnar mictrostructure with an average columnar width of <1 ?m, a compressive stress level of ?6 GPa<?<?0.5 GPa and a nanohardness >25 GPa.