Patents Assigned to Senju Metal Industry Co., Ltd.
  • Publication number: 20230311226
    Abstract: A method for manufacturing a soldered product by soldering a solder object portion, including: a solder supplying step that causes a cylindrical soldering iron having a through hole to contact with the solder object portion to supply a thread solder piece to the solder object portion from the through hole; a heating step that heats the thread solder piece with the cylindrical soldering iron and causes to melt the thread solder piece at the solder object portion; and a curing step that cures a melting object of the thread solder piece to solder the solder object portion. The thread solder piece is composed of a core containing a flux and a coating member containing a solder alloy that covers the core. The flux has a rosin having an acid value which is substantially as a main component thereof.
    Type: Application
    Filed: June 6, 2023
    Publication date: October 5, 2023
    Applicants: DENSO CORPORATION, SENJU METAL INDUSTRY CO., LTD.
    Inventors: Kei ENDO, Kazuyuki HAMAMOTO, Hisashi TOKUTOMI, Motohiro ONITSUKA, Yoko KURASAWA
  • Patent number: 11772208
    Abstract: Provided are a resin composition and a soldering flux. The resin composition includes at least one acid and rosin. The acid is selected from a dimer acid which is a reaction product of oleic acid and linoleic acid, a trimer acid which is a reaction product of oleic acid and linoleic acid, a hydrogenated dimer acid obtained by hydrogenating a dimer acid which is a reaction product of oleic acid and linoleic acid, and a hydrogenated trimer acid obtained by hydrogenating a trimer acid which is a reaction product of oleic acid and linoleic acid. A weight ratio of the at least one acid to the rosin is 0.15 or more and 1.00 or less based on the weight of the rosin. The soldering flux is obtained by diluting the resin composition with a solvent.
    Type: Grant
    Filed: December 28, 2018
    Date of Patent: October 3, 2023
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Hiroyuki Yamasaki
  • Patent number: 11772204
    Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).
    Type: Grant
    Filed: March 6, 2023
    Date of Patent: October 3, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shunsuke Koga, Tomoki Sasaki, Yoshie Tachibana, Shunsaku Yoshikawa
  • Publication number: 20230302585
    Abstract: A flux containing 1 to 10 wt % of an organic sulfonic acid activator, 10 to 40 wt % of a high-molecular-weight nonionic surfactant that is a nonionic surfactant having a mass-average molecular weight Mw of more than 1200 and 5 to 75 wt % of a low-molecular-weight nonionic surfactant that is a nonionic surfactant having a mass-average molecular weight Mw of 1200 or less, in which the content of the low-molecular-weight nonionic surfactant is equal to or larger than the content of the organic sulfonic acid activator. This flux contains no cationic surfactant or contains more than 0 wt % and 5 wt % or less of the cationic surfactant. A solder paste containing this flux and a Sn-based solder metal.
    Type: Application
    Filed: October 14, 2021
    Publication date: September 28, 2023
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroshi SUGII, Yasuhiro KAJIKAWA, Yo YAMADA
  • Patent number: 11738415
    Abstract: A flux for soldering contains 10 to 40 wt % of coumarin, 5 to 30 wt % of a monoamide-based thixotropic agent and 40 to 80 wt % of a solvent. A solder paste contains the flux and a solder powder. A method for producing a soldered product includes supplying the solder paste to a soldering portion of an electronic circuit board, mounting an electronic component onto the soldering portion and heating the soldering portion up to a temperature at which the solder powder melts in a reducing atmosphere containing a reducing gas to join the electronic component and the electronic circuit board.
    Type: Grant
    Filed: March 22, 2021
    Date of Patent: August 29, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takafumi Ohtake, Hiroaki Kawamata, Shinji Kikuchi, Keisuke Shinozaki, Yuki Fujino, Kazuya Kitazawa
  • Publication number: 20230256547
    Abstract: A flux containing 0.1 to 20 wt % of 2-hydroxyisobutyric acid as an activator, 10 to 60 wt % of a cationic surfactant and 5 to 60 wt % of a nonionic surfactant. A solder paste contains a flux containing 0.1 to 20 wt % of 2-hydroxyisobutyric acid as an activator, 10 to 60 wt % of a cationic surfactant, and 5 to 60 wt % of a nonionic surfactant and a metal powder.
    Type: Application
    Filed: August 20, 2021
    Publication date: August 17, 2023
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Tomohiro YAMAGAME, Yo YAMADA
  • Patent number: 11712760
    Abstract: In a layered bonding material 10, a coefficient of linear expansion of a base material 11 is 5.5 to 15.5 ppm/K and a first surface and a second surface of the base material 11 are coated with pieces of lead-free solder 12a and 12b.
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: August 1, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Naoto Kameda, Masato Tsuchiya, Katsuji Nakamura, Osamu Munekata, Kaichi Tsuruta
  • Patent number: 11710580
    Abstract: An object of the present invention is to provide an electrically conductive paste and a sintered body thereof having a low electric resistance value and excellent electrical conductivity when made into a sintered body. An electrically conductive paste comprising: a flake-like silver powder having a median diameter D50 of 15 ?m or less; a silver powder having a median diameter D50 of 25 ?m or more; and a solvent, wherein the content of the flake-like silver powder is 15 to 70 parts by mass and the content of the silver powder having a median diameter D50 of 25 ?m or more is 30 to 85 parts by mass based on 100 parts by mass in total of the flake-like silver powder and the silver powder having a median diameter D50 of 25 ?m or more.
    Type: Grant
    Filed: March 20, 2019
    Date of Patent: July 25, 2023
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Jinting Jiu, Tetsu Takemasa, Junko Seino
  • Publication number: 20230226648
    Abstract: A method for step-soldering includes applying a first solder alloy having a melting point in a temperature range from 160 to 210° C. to a jointed portion of a first electronic component and a substrate, and heating them in the temperature range from 160 to 210° C., and applying a second solder alloy having the melting point in a temperature range lower than 160° C. to a joint portion of a second electronic component and the substrate, and heating them in the temperature range lower than 160° C. The first solder alloy consists of 13-22 mass % of In, 0.5-2.8 mass % of Ag, 0.5-5.0 mass % of Bi, 0.002-0.05 mass % of Ni and a balance Sn.
    Type: Application
    Filed: March 27, 2023
    Publication date: July 20, 2023
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takashi SAITO, Shunsaku YOSHIKAWA, Naoko IZUMITA
  • Publication number: 20230158614
    Abstract: An objective of the present invention is to provide a flux that suppresses occurrence of flux drying up during soldering and occurrence of precipitation during storing. The flux comprising, based on the whole flux, 3.5 to 11% by mass of a rosin ester, more than 0% by mass and 18% by mass or less of a rosin resin other than a rosin ester, and 70% by mass or more and less than 96.5% by mass of a solvent.
    Type: Application
    Filed: October 13, 2021
    Publication date: May 25, 2023
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Toshihiko ORUI, Hiroaki HANDA, Hiroyuki YAMASAKI
  • Patent number: 11648631
    Abstract: Provided are flux for resin flux cored solder, flux for flux-coated solder, resin flux cored solder using the flux for resin flux cored solder, flux-coated solder using the flux for flux-coated solder, and a soldering method, which have low residue and are excellent in processability. The flux for resin flux cored solder or flux-coated solder contains a solid solvent in an amount of 70 wt % or more and 99.5 wt % or less, and an activator in an amount of 0.5 wt % or more and 30 wt % or less.
    Type: Grant
    Filed: June 27, 2019
    Date of Patent: May 16, 2023
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Yoko Kurasawa, Motohiro Onitsuka, Hisashi Tokutomi, Hiroyoshi Kawasaki
  • Patent number: 11633815
    Abstract: Provided is a solder paste which uses a conventional flux, and for which long-term preservation is made possible and an easy preservation method can be realized by suppressing changes in the viscosity of the paste over time. This solder paste is provided with a solder powder, a zirconium oxide powder, and a flux, and changes in the viscosity of the paste over time are suppressed.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: April 25, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Toru Hayashida, Shunsaku Yoshikawa, Takashi Saito, Kanta Dei
  • Patent number: 11628520
    Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).
    Type: Grant
    Filed: March 29, 2022
    Date of Patent: April 18, 2023
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Shunsuke Koga, Tomoki Sasaki, Yoshie Tachibana, Shunsaku Yoshikawa
  • Publication number: 20230112020
    Abstract: A Magnetic-field melting preform solder that melts by action of an AC magnetic field, wherein the preform solder includes a laminated structure made up of two or more layers, at least two layers constituting the laminated structure is made up of solder material, the at least two layers do not contain ferromagnetic material, each of the at least two layers includes a surface facing with each other, and the surfaces facing with each other are in contact with each other. A bonding method using the preform solder includes a providing the preform solder between an electrode on a substrate and an electrode of an electronic component, and bonding together the electrode on the substrate and the electrode of the electronic component by generating an AC magnetic field around the substrate and thereby melting the preform solder.
    Type: Application
    Filed: November 18, 2020
    Publication date: April 13, 2023
    Applicants: SENJU METAL INDUSTRY CO., LTD., National Institute of Advanced Industrial Science and Technology
    Inventors: Haruya SAKUMA, Kenichi TOMITSUKA, Hisahiko YOSHIDA, Kenji KANAZAWA, Sei UEMURA, Takashi NAKAMURA, Masateru NISHIOKA
  • Publication number: 20230107101
    Abstract: A flux for soldering contains 10 to 40 wt % of coumarin, 5 to 30 wt % of a monoamide-based thixotropic agent and 40 to 80 wt % of a solvent. A solder paste contains the flux and a solder powder. A method for producing a soldered product includes supplying the solder paste to a soldering portion of an electronic circuit board, mounting an electronic component onto the soldering portion and heating the soldering portion up to a temperature at which the solder powder melts in a reducing atmosphere containing a reducing gas to join the electronic component and the electronic circuit board.
    Type: Application
    Filed: March 22, 2021
    Publication date: April 6, 2023
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takafumi OHTAKE, Hiroaki KAWAMATA, Shinji KIKUCHI, Keisuke SHINOZAKI, Yuki FUJINO, Kazuya KITAZAWA
  • Patent number: 11607753
    Abstract: A solder alloy has an alloy composition consisting of, in mass %, Cu: 0.1% to 2.0%, Ni: 0.01% to 0.4%, P: 0.001% to 0.08%, and Ge: 0.001% to 0.08%, with the balance being Sn. The alloy composition satisfies the following relations (1) to (3): (Cu+5Ni)?0.945% (relation (1)), (P+Ge)?0.15% (relation (2)), 2.0?(Cu+5Ni)/(P+Ge)?1000 (relation (3)). In the above relations (1) to (3), Cu, Ni, P, and Ge each represents a content (mass %) thereof in the solder alloy.
    Type: Grant
    Filed: June 12, 2020
    Date of Patent: March 21, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shunsaku Yoshikawa, Takashi Saito, Takahiro Matsufuji, Naoko Izumita, Yuuki Iijima, Kanta Dei
  • Patent number: 11590614
    Abstract: A flux comprising an organic acid; a solvent; and polyoxyethylene behenyl alcohol having an average number of moles of ethylene oxide added of 7 to 40 mol.
    Type: Grant
    Filed: October 21, 2019
    Date of Patent: February 28, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Ayaka Shirakawa, Hiroshi Sugii, Atsumi Takahashi, Daisuke Maruko, Hiroyoshi Kawasaki, Masato Shiratori
  • Patent number: 11583959
    Abstract: A solder alloy is provided which suppresses the change in a solder paste over time, decreases the temperature difference between the liquidus-line temperature and the solidus temperature, and exhibits a high reliability. The solder alloy has an alloy constitution composed of: 10 ppm by mass or more and less than 25 ppm by mass of As; at least one selected from the group consisting of 0 ppm by mass to 10000 ppm by mass of Bi and 0 ppm by mass to 5100 ppm by mass of Pb; more than 0 ppm by mass and no more than 3000 ppm by mass of Sb; and a remaining amount of Sn; and satisfies both the formula (1) and the formula (2). 300?3As+Sb+Bi+Pb??(1) 0.1?{(3As+Sb)/(Bi+Pb)}×100?200??(2) In the formula (1) and the formula (2), As, Sb, Bi, and Pb each represents an amount thereof (ppm by mass) in the alloy constitution.
    Type: Grant
    Filed: January 31, 2020
    Date of Patent: February 21, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Osamu Munekata, Masato Shiratori
  • Patent number: 11577344
    Abstract: A solder alloy has an alloy composition consisting of, in mass %, Ag: 0 to 4%, Cu: 0.1 to 1.0%, Ni: 0.01 to 0.3%, Sb: 5.1 to 7.5%, Bi: 0.1 to 4.5%, Co: 0.001 to 0.3%, P: 0.001 to 0.2%, and the balance being Sn.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: February 14, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Yuuki Iijima, Shunsaku Yoshikawa, Takashi Saito
  • Publication number: 20230039027
    Abstract: In a layered bonding material 10, a coefficient of linear expansion of a base material 11 is 5.5 to 15.5 ppm/K and a first surface and a second surface of the base material 11 are coated with pieces of lead-free solder 12a and 12b.
    Type: Application
    Filed: March 19, 2021
    Publication date: February 9, 2023
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Naoto KAMEDA, Masato TSUCHIYA, Katsuji NAKAMURA, Osamu MUNEKATA, Kaichi TSURUTA