Patents Assigned to Senju Metal Industry Co., Ltd.
  • Patent number: 11311956
    Abstract: Provided is a soldering apparatus capable of blowing gas through a first blowing port more uniformly than a conventional apparatus, at each position in the first blowing port.
    Type: Grant
    Filed: August 23, 2021
    Date of Patent: April 26, 2022
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventor: Kazunari Soma
  • Patent number: 11305385
    Abstract: Provided is a flux which is rosin-free and contains 50% by mass or more and 90% by mass or less of 2,4-diethyl-1,5-pentanediol, more than 0% by mass and less than 50% by mass of a solvent, 1% by mass or more and 15% by mass or less of an organic acid, wherein the total amount of the 2,4-diethyl-1,5-pentanediol and the solvent is 83% by mass or more and 99% by mass or less. This flux does not require washing with an organic detergent when transferred to solder balls is provided.
    Type: Grant
    Filed: January 12, 2018
    Date of Patent: April 19, 2022
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Tomohisa Kawanago, Miyuki Hiraoka, Takahiro Nishizaki, Naokatsu Kojima, Hiroyoshi Kawasaki
  • Patent number: 11298780
    Abstract: Provided is flux containing rosin-based resin, a solvent, a thixotropic agent and an activator. The thixotropic agent includes any or both of hardened castor oil and bisamide-based thixotropic agent. The contents of the hardened castor oil and the bisamide-based thixotropic agent are respectively within the range of 4 wt. % or more and 10 wt. % or less and the range of 1 wt. % or more and 5 wt. % or less based on the total weight of the flux. The contents of the thixotropic agent are within the range of 5 wt. % or more and 15 wt. % or less based on the total weight of the flux. The activator includes hydrohalide, a halogenated aliphatic compound and an imidazole compound. The contents of the halogen in the flux are within the range of 9000 ppm or more and 50000 ppm or less.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: April 12, 2022
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroaki Kawamata, Hayato Kaise, Syuta Akatsuka, Kengo Ohta, Sakie Okada
  • Patent number: 11292089
    Abstract: A resin composition for soldiering is provided. The resin composition includes 1 wt % or more and 40 wt % or less of a dimer acid, a trimer acid, or a combination thereof, 30 wt % or more and 99 wt % or less of a rosin, and 0 wt % or more and 13 wt % or less of a solvent. The dimer acid is selected from a dimer acid that is a reaction product of oleic acid and linoleic acid, a hydrogenated dimer acid obtained by adding hydrogen to a dimer acid that is a reaction product of oleic acid and linoleic acid, and a combination thereof. The trimer acid is selected from a trimer acid that is a reaction product of oleic acid and linoleic acid, a hydrogenated trimer acid obtained by adding hydrogen to a trimer acid that is a reaction product of oleic acid and linoleic acid, and a combination thereof.
    Type: Grant
    Filed: January 15, 2019
    Date of Patent: April 5, 2022
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Motohiro Onitsuka, Yoko Kurasawa, Hiroyoshi Kawasaki
  • Patent number: 11278955
    Abstract: An object of the present invention is to provide an electrically conductive paste having excellent bonding strength when bonded to an electronic substrate and the like, a laminated body, and a method for bonding a Cu substrate or Cu electrode to an electrical conductor. An electrically conductive paste comprising: a flake-like silver powder A having a particle size in the range of 1 ?m or more and 15 ?m or less and having a median diameter D50 of 2 ?m or more and 5 ?m or less; a silver powder B having a particle size in the range of 25 ?m or more and 100 ?m or less and having a median diameter D50 of 30 ?m or more and 40 ?m or less; a silver powder C having a particle size in the range of 10 nm or more and 190 nm or less and having a median diameter D50 of 50 nm or more and 150 nm or less; and a solvent, wherein the content of the silver powder C is more than 5.0 parts by mass and less than 90.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: March 22, 2022
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Jinting Jiu, Yoshie Tachibana
  • Publication number: 20220077093
    Abstract: A core material has a core; a solder layer provided outside the core and being a solder alloy containing Sn and at least any one element of Ag, Cu, Sb, Ni, Co, Ge, Ga, Fe, Al, In, Cd, Zn, Pb, Au, P, S, Si, Ti, Mg, Pd, and Pt; and a Sn layer provided outside the solder layer. The solder layer has a thickness of 1 ?m or more on one side. The Sn layer has a thickness of 0.1 ?m or more on one side. A thickness of the Sn layer is 0.215% or more and 36% or less of the thickness of the solder layer.
    Type: Application
    Filed: September 10, 2021
    Publication date: March 10, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shigeki KONDOH, Masato TSUCHIYA, Hiroyuki IWAMOTO, Hiroshi OKADA, Daisuke SOUMA
  • Publication number: 20220072641
    Abstract: Provided is a soldering apparatus capable of blowing gas through a first blowing port more uniformly than a conventional apparatus, at each position in the first blowing port.
    Type: Application
    Filed: August 23, 2021
    Publication date: March 10, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventor: Kazunari SOMA
  • Patent number: 11261914
    Abstract: A sliding member includes a metallic substrate, a porous layer formed on a surface of the metallic substrate, and a sliding layer that covers the porous layer. The porous layer is made of a metal itself or an alloy composition. The sliding layer is made of a lead-free resin composition. The resin composition consists of a pitch-based carbon fiber and a fluororesin, and assuming weight of the resin composition as 100, more than 10 weight % and 35 weight % or less of the pitch-based carbon fiber is contained.
    Type: Grant
    Filed: December 13, 2018
    Date of Patent: March 1, 2022
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Kimihiko Kurosaki, Kenzo Tadokoro, Minoru Toyoda
  • Patent number: 11259415
    Abstract: In conventional fluid discharge devices, a discharge head used should be increased in size according to increase in size of a workpiece such as silicon wafer. However, if the discharge head increases in length, a deformation amount of a mask used for discharging the fluid on the workpiece increases, thereby the discharging amount varies. Discharging the fluid in a reciprocating manner is performed using a fluid discharging device including a head unit having a width shorter than a length of the workpiece. A suction port having opening portions each having a slit shape are disposed on the both sides of the discharge nozzle in a vicinity of the discharge nozzle.
    Type: Grant
    Filed: January 21, 2021
    Date of Patent: February 22, 2022
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hideki Nakamura, Takashi Nauchi, Toshihiko Mutsuji, Ryoichi Suzuki
  • Publication number: 20220040758
    Abstract: An object of the present invention is to provide an electrically conductive paste having excellent bonding strength when bonded to an electronic substrate and the like, a laminated body, and a method for bonding a Cu substrate or Cu electrode to an electrical conductor. An electrically conductive paste comprising: a flake-like silver powder A having a particle size in the range of 1 ?m or more and 15 ?m or less and having a median diameter D50 of 2 ?m or more and 5 ?m or less; a silver powder B having a particle size in the range of 25 ?m or more and 100 ?m or less and having a median diameter D50 of 30 ?m or more and 40 ?m or less; a silver powder C having a particle size in the range of 10 nm or more and 190 nm or less and having a median diameter D50 of 50 nm or more and 150 nm or less; and a solvent, wherein the content of the silver powder C is more than 5.0 parts by mass and less than 90.
    Type: Application
    Filed: September 30, 2020
    Publication date: February 10, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Jinting JIU, Yoshie TACHIBANA
  • Publication number: 20220040802
    Abstract: A soldering alloy includes an alloy composition consisting of 13-22 mass % of In, 0.5-2.8 mass % of Ag, 0.5-5.0 mass % of Bi, 0.002-0.05 mass % of Ni, and a balance Sn. A soldering alloy, a soldering paste, a preform solder, a soldering ball, a wire solder, a resin flux cored solder and a solder joint, each of which is composed of the soldering alloy. An electronic circuit board and a multi-layer electronic circuit board joined by using the solder joint.
    Type: Application
    Filed: May 11, 2020
    Publication date: February 10, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takashi SAITO, Shunsaku YOSHIKAWA, Naoko IZUMITA
  • Patent number: 11241760
    Abstract: The present invention provides a solder alloy, a solder paste, a solder ball, a resin flux-cored solder and a solder joint, both of which has the low-melting point to suppress the occurrence of the fusion failure, improves the ductility and the shear strength, and has excellent heat-cycle resistance. The solder alloy comprises an alloy composition composed of 35 to 68 mass % of Bi, 0.1 to 2.0 mass % of Sb, 0.01 to 0.10 mass % of Ni, and a balance of Sn. The alloy composition may contain at least one of Co, Ti, Al and Mn in total amount of 0.1 mass % or less. The solder alloy may be suitably used for a solder paste, a solder ball, a resin flux-cored solder and a solder joint.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: February 8, 2022
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takahiro Yokoyama, Takahiro Matsufuji, Hikaru Nomura, Shunsaku Yoshikawa
  • Publication number: 20220032406
    Abstract: A solder alloy has an alloy composition consisting of, in mass %, Ag: 0 to 4%, Cu: 0.1 to 1.0%, Ni: 0.01 to 0.3%, Sb: 5.1 to 7.5%, Bi: 0.1 to 4.5%, Co: 0.001 to 0.3%, P: 0.001 to 0.2%, and the balance being Sn.
    Type: Application
    Filed: July 28, 2021
    Publication date: February 3, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Yuuki IIJIMA, Shunsaku YOSHIKAWA, Takashi SAITO
  • Patent number: 11235407
    Abstract: Provided are a soldering apparatus that allows a gasket to be easily attached to and detached from the soldering apparatus, and a method of fixing the gasket to the soldering apparatus. The soldering apparatus includes: a furnace body; a gasket that is provided to at least a part of the furnace body, and that seals the furnace body; and a push rivet that fixes the gasket in an attachable/detachable manner to the furnace body.
    Type: Grant
    Filed: February 12, 2020
    Date of Patent: February 1, 2022
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventor: Tsutomu Hiyama
  • Patent number: 11217359
    Abstract: A method for synthesizing a copper-silver alloy includes an ink preparation step, a coating step, a crystal nucleus formation step and a crystal nucleus synthesis step. In the ink preparation step, a copper salt particle, an amine-based solvent, and a silver salt particle are mixed, thereby preparing a copper-silver ink. In the coating step, a member to be coated is coated with the copper-silver ink. In the crystal nucleus formation step, at least one of a crystal nucleus of copper having a crystal grain diameter of 0.2 ?m or less and a crystal nucleus of silver having a crystal grain diameter of 0.2 ?m or less is formed from the copper-silver ink. In the crystal nucleus synthesis step, the crystal nucleus of copper and the crystal nucleus of silver are synthesized.
    Type: Grant
    Filed: July 24, 2018
    Date of Patent: January 4, 2022
    Assignees: SENJU METAL INDUSTRY CO., LTD., OSAKA UNIVERSITY
    Inventors: Jinting Jiu, Minoru Ueshima, Katsuaki Suganuma, Wanli Li
  • Publication number: 20210402498
    Abstract: Provided is a soldering apparatus including: a furnace body including a processing chamber in which boards are processed; a gasket provided at least to a part of the furnace body, and configured to seal the furnace body; a sealed space isolated from the processing chamber, and defined by the furnace body and the gasket; a gas supply apparatus configured to supply a first gas into the sealed space; and a measuring apparatus configured to measure one of pressure in the sealed space and concentration of a second gas in the sealed space.
    Type: Application
    Filed: May 24, 2021
    Publication date: December 30, 2021
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Tsutomu HIYAMA, Nobuhiro KOJIMA
  • Patent number: 11203087
    Abstract: A flux in which solder wettability can be maintained and with which it is possible to suppress the amount of residue after soldering and realize low residue. This flux includes 65-99 wt % of a solvent, and also includes 1-13 wt % of at least one acid selected form a dimer acid that is a reaction product of oleic acid and linoleic acid; a trimer acid that is a reaction product of oleic acid and linoleic acid; a hydrogenated dimer acid obtained by hydrogenating dimer acid that is a reaction product of oleic acid and linoleic acid; and a hydrogenated trimer acid obtained by hydrogenating a trimer acid that is a reaction product of oleic acid and linoleic acid.
    Type: Grant
    Filed: December 28, 2018
    Date of Patent: December 21, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Tomohisa Kawanago
  • Publication number: 20210387276
    Abstract: A method includes applying a first flux onto an electrode provided on a substrate and placing a solder material on the electrode, heating the substrate to form a solder bump on the electrode, deforming the solder bump to provide a flat surface or a depressed portion on the solder bump, applying a second flux to the solder bump; placing a core material on the solder bump, the core material including a core portion and a solder layer that covers a surface of the core portion, and heating the substrate to join the core material to the electrode by the solder bump and the solder layer.
    Type: Application
    Filed: June 3, 2021
    Publication date: December 16, 2021
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takahiro HATTORI, Hiroki SUDO, Hiroshi OKADA, Daisuke SOUMA
  • Publication number: 20210387292
    Abstract: A flux comprising an organic acid; a solvent; and polyoxyethylene behenyl alcohol having an average number of moles of ethylene oxide added of 7 to 40 mol.
    Type: Application
    Filed: October 21, 2019
    Publication date: December 16, 2021
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Ayaka Shirakawa, Hiroshi Sugii, Atsumi Takahashi, Daisuke Maruko, Hiroyoshi Kawasaki, Masato Shiratori
  • Patent number: 11185950
    Abstract: Provided are a Cu ball, an OSP-treated Cu ball, a Cu core ball, a solder joint, solder paste, and formed solder, which realize high sphericity and low hardness and in which discoloration is suppressed. An electronic component is configured by joining a solder bump of a semiconductor chip and an electrode of a printed circuit board with solder pastes The solder bump formed by joining a Cu ball to an electrode of the semiconductor chip. The Cu ball has a purity of 99.995% by mass or more and 99.9995% by mass or less, a total content of at least one element selected from Fe, Ag, and Ni of 5.0 ppm by mass or more and 50.0 ppm by mass or less, a content of S of 1.0 ppm by mass or less, and a content of P of less than 3.0 ppm by mass.
    Type: Grant
    Filed: December 4, 2018
    Date of Patent: November 30, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Daisuke Soma