Patents Assigned to Senju Metal Industry Co., Ltd.
  • Publication number: 20210366627
    Abstract: A method for synthesizing a copper-silver alloy includes an ink preparation step, a coating step, a crystal nucleus formation step and a crystal nucleus synthesis step. In the ink preparation step, a copper salt particle, an amine-based solvent, and a silver salt particle are mixed, thereby preparing a copper-silver ink. In the coating step, a member to be coated is coated with the copper-silver ink. In the crystal nucleus formation step, at least one of a crystal nucleus of copper having a crystal grain diameter of 0.2 ?m or less and a crystal nucleus of silver having a crystal grain diameter of 0.2 ?m or less is formed from the copper-silver ink. In the crystal nucleus synthesis step, the crystal nucleus of copper and the crystal nucleus of silver are synthesized.
    Type: Application
    Filed: August 9, 2021
    Publication date: November 25, 2021
    Applicants: SENJU METAL INDUSTRY CO., LTD., OSAKA UNIVERSITY
    Inventors: Jinting JIU, Minoru UESHIMA, Katsuaki SUGANUMA, Wanli LI
  • Patent number: 11179813
    Abstract: Provided is a flux that includes a heat-resistant activator having low reactivity with thermosetting resins, and a solder paste in which the flux is used. The flux includes 5 wt % or more and 20 wt % or less of any one of a dimer acid, a trimer acid, a hydrogenated dimer acid obtained by hydrogenating the dimer acid, and a hydrogenated trimer acid obtained by hydrogenating the trimer acid, on in total, of two or more of a dimer acid, a trimer acid, a hydrogenated dimer acid obtained by hydrogenating the dimer acid, and a hydrogenated trimer acid obtained by hydrogenating the trimer acid; 30 wt % or more and 70 wt % or less of a thermosetting resin; and 3 wt % or more and 15 wt % or less of an amine. The solder paste includes solder powder and the flux.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: November 23, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Yasuhiro Kajikawa, Hiroshi Sugii, Hiroyoshi Kawasaki, Yoshinori Hiraoka
  • Patent number: 11167364
    Abstract: Provided are a jet solder bath and a jet soldering apparatus using the jet solder bath. The jet solder bath contains first and second jet nozzles which inject molten solder by first and second pumps and a bridge member arranged between the first and second jet nozzles. The bridge member includes a guide portion that guides at least one of flows of the molten solder injected from the first jet nozzle and flowing on the downstream side of the first jet nozzle and of the molten solder injected from the second jet nozzle and flowing on an upstream side of the second jet nozzle, and side members which controls the flow of the molten solder, the side members being arranged near opposite ends of the guide portion across a direction that is perpendicular to the carrying direction of the substrate.
    Type: Grant
    Filed: August 1, 2018
    Date of Patent: November 9, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Ryoichi Suzuki, Yasuji Kawashima, Tetuya Okuno, Shigeo Komine, Takashi Sugihara
  • Patent number: 11167380
    Abstract: Provided are: a flux that is for a solder paste and that can inhibit occurrence of voids; and a solder paste using the flux. This flux for a solder paste contains rosin, an imidazole compound, and a solvent, wherein the contained amount of the imidazole compound is 25-35 mass %. The flux also contains 0-20 mass % of a block organic acid and 0-3 mass % of an activator.
    Type: Grant
    Filed: May 28, 2019
    Date of Patent: November 9, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Toru Hayashida, Rina Horikoshi
  • Patent number: 11167379
    Abstract: A solder alloy has an alloy composition consisting of, in mass %, Ag: from 3.2 to 3.8%, Cu: from 0.6 to 0.8%, Ni: from 0.01 to 0.2%, Sb: from 2 to 5.5%, Bi: from 1.5 to 5.5%, Co: from 0.001 to 0.1%, Ge: from 0.001 to 0.1%, and optionally at least one of Mg, Ti, Cr, Mn, Fe, Ga, Zr, Nb, Pd, Pt, Au, La and Ce: 0.1% or less in total, with the balance being Sn. The alloy composition satisfies the following relationship (1): 2.93?{(Ge/Sn)+(Bi/Ge)}×(Bi/Sn) (1). In the relationship (1), each of Sn, Ge, and Bi represents the content (mass %) in the alloy composition.
    Type: Grant
    Filed: March 25, 2020
    Date of Patent: November 9, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Yuki Iijima, Hikaru Nomura, Takashi Saito, Naoko Izumita, Shunsaku Yoshikawa
  • Patent number: 11158599
    Abstract: The present invention provides a method for manufacturing an electronic device including a base material that has an exposed metal portion on a surface of the base material and an electronic component that is provided on the base material. The method includes a flux treatment step of treating the exposed metal portion with a flux by bringing the exposed metal portion into contact with the flux and an introduction step of introducing a resin composition such that the resin composition comes into contact with a surface of the exposed metal portion treated with the flux. The flux contains a rosin, an activator, and a solvent. The content of the rosin is equal to or greater than 1 part by mass and equal to or smaller than 18 parts by mass with respect to 100 parts by mass of the flux. The percent change in mass of the flux before and after a heating treatment is equal to or lower than 21% by mass. The resin composition contains an epoxy resin and a phenolic resin curing agent.
    Type: Grant
    Filed: April 8, 2019
    Date of Patent: October 26, 2021
    Assignees: SUMITOMO BAKELITE CO., LTD., SENJU METAL INDUSTRY CO., LTD.
    Inventors: Tatsuya Kazama, Tomohisa Kawanago, Takahiro Nishizaki
  • Publication number: 20210308808
    Abstract: A solder alloy has an alloy composition of As: 25 mass ppm to 300 mass ppm, Bi: 0 mass ppm or more and 25000 mass ppm or less, and Pb: more than 0 mass ppm and 8000 mass ppm or less, with a balance being made up of Sn, the solder alloy satisfying Expression (1) and Expression (2) below, 275?2As+Bi+Pb ??(1) 0<2.3×10?4×Bi+8.2×10?4×Pb?7 ??(2) where in Expression (1) and Expression (2), As, Bi and Pb represent respectively contents (mass ppm) thereof in the alloy composition.
    Type: Application
    Filed: May 27, 2019
    Publication date: October 7, 2021
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Osamu Munekata, Masato Shiratori
  • Patent number: 11130202
    Abstract: A flux which imparts thixotropy, and which exhibits excellent printability, printing sagging-inhibiting ability, and heating sagging-inhibiting ability; and a solder paste which uses said flux. This flux includes a thixotropic agent, a rosin, an organic acid, and a solvent. The thixotropic agent includes a cyclic amide compound obtained by polycondensing a dicarboxylic acid and/or a tricarboxylic acid, and a diamine and/or a triamine into a cyclic shape; and an acyclic amide compound which is obtained by polycondensing a monocarboxylic acid, a dicarboxylic acid and/or a tricarboxylic acid into an acyclic shape. The flux includes at least 0.1 wt % but not more than 8.0 wt % of the cyclic amide compound, and at least 0.5 wt % but not more than 8.0 wt % of the acyclic amide compound. The total amount of the cyclic amide compound and the acyclic amide compound is at least 1.5 wt % but not more than 10.0 wt %.
    Type: Grant
    Filed: November 22, 2018
    Date of Patent: September 28, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Yoshinori Takagi
  • Patent number: 11130188
    Abstract: A jet solder bath for performing soldering by jetting molten solder to bring the molten solder into contact with a substrate is provided with a primary jet nozzle that jets the molten solder by a first jet pump, as a first jet nozzle, and a secondary jet nozzle, as a second jet nozzle, which is arranged at a downstream side of the primary jet nozzle along a carrying direction of the substrate and jets the molten solder by a second jet pump. The primary jet nozzle includes a first nozzle body, and a first solder-flow-forming plate that is provided at an upper end of the first nozzle body and has a plurality of jet holes, and the secondary jet nozzle includes a second nozzle body and a second solder-flow-forming plate that is provided at an upper end of the second nozzle body and has a plurality of jet holes.
    Type: Grant
    Filed: December 10, 2018
    Date of Patent: September 28, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Takashi Sugihara, Kaname Nagata
  • Patent number: 11123824
    Abstract: A solder alloy has an alloy composition including, in mass %, 0.8% to 10% of Cu and Sn. The solder alloy includes an intermetallic compound. The intermetallic compound has a maximum grain size of 100 ?m or less in a region at least 50 ?m away from a surface of the solder alloy.
    Type: Grant
    Filed: December 26, 2018
    Date of Patent: September 21, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takahiro Yokoyama, Shunsaku Yoshikawa
  • Patent number: 11117224
    Abstract: Provided is a flux capable of obtaining predetermined rheological characteristics both at room temperature and under a thermal history that is assumed for soldering and capable of suppressing the amount of a residue after soldering to realize a low residue. The flux contains a first alcohol compound that has two or more OH groups and has a melting point of lower than 25° C. and a second alcohol compound that has two or more OH groups and has a melting point of higher than 25° C., the first alcohol compound is glycerin, the second alcohol compound is 2,5-dimethylhexane-2,5-diol, the flux has a viscosity of 10 Pa·s or more and 50 Pa·s or less at 25° C. and has a viscosity of more than 0 Pa·s and 1 Pa·s or less at 100° C., and, in a case where 10 mg of the flux is heated up to 25° C. to 250° C. under a N2 atmosphere at a temperature rise rate of 10° C./min, the weight of the flux after heating is 15% or less of the weight of the flux before heating.
    Type: Grant
    Filed: April 15, 2019
    Date of Patent: September 14, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Tomohisa Kawanago, Takahiro Nishizaki
  • Publication number: 20210245242
    Abstract: An object of the present invention is to provide an electrically conductive paste and a sintered body thereof having a low electric resistance value and excellent electrical conductivity when made into a sintered body. An electrically conductive paste comprising: a flake-like silver powder having a median diameter D50 of 15 ?m or less; a silver powder having a median diameter D50 of 25 ?m or more; and a solvent, wherein the content of the flake-like silver powder is 15 to 70 parts by mass and the content of the silver powder having a median diameter D50 of 25 ?m or more is 30 to 85 parts by mass based on 100 parts by mass in total of the flake-like silver powder and the silver powder having a median diameter D50 of 25 ?m or more.
    Type: Application
    Filed: March 20, 2019
    Publication date: August 12, 2021
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Jinting JIU, Tetsu TAKEMASA, Junko SEINO
  • Publication number: 20210245305
    Abstract: A solder alloy having an alloy composition including at least one of As: 25 to 300 mass ppm, Pb: more than 0 mass ppm and 5100 mass ppm or less, and Sb: more than 0 mass ppm and 3000 mass ppm or less, and moreover Bi: more than 0 mass ppm and 10000 mass ppm or less, as well as a balance including Sn, wherein expression (1) and expression (2) below are satisfied: 275?2As+Sb+Bi+Pb??(1) 0.01?(2As+Sb)/(Bi+Pb)?10.00??(2) where in the expression (1) and the expression (2), As, Sb, Bi, and Pb each represent a content (mass ppm) in the alloy composition.
    Type: Application
    Filed: May 27, 2019
    Publication date: August 12, 2021
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Osamu Munekata, Masato Shiratori
  • Patent number: 11059117
    Abstract: To provide a soldering method and a soldering apparatus which are capable of preheating a mask without degrading throughput. Provided is a soldering method including preheating a mask on which a substrate is not placed, placing the substrate on the preheated mask, and bringing at least a part of the substrate placed on the preheated mask into contact with molten solder and thus soldering the substrate.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: July 13, 2021
    Assignees: SENJU METAL INDUSTRY CO., LTD., SENJU SYSTEM TECHNOLOGY CO., LTD.
    Inventors: Noboru Hashimoto, Takahiro Kasama
  • Patent number: 11059119
    Abstract: A soldering apparatus 100 including: a chamber 120 configured to contain solder and include an opening 122 configured to discharge the solder in a bottom surface or a side surface; a pump 140 configured to transport the solder to the chamber 120; and an inner bath 160 configured to communicate with the opening 120 and perform soldering using the solder fed through the opening 120.
    Type: Grant
    Filed: January 10, 2020
    Date of Patent: July 13, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Noboru Hashimoto, Takahiro Kasama
  • Patent number: 11024598
    Abstract: A metal sintered bonding body bonds a substrate and a die. In the metal sintered bonding body, at least a center part and corner part of a rectangular region where the metal sintered bonding body faces the die have a low-porosity region whose porosity is lower than an average porosity of the rectangular region. The low-porosity region is located within a strip-shaped region whose central lines are diagonal lines of the rectangular region.
    Type: Grant
    Filed: August 17, 2017
    Date of Patent: June 1, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Tetsu Takemasa, Minoru Ueshima
  • Patent number: 11007591
    Abstract: A soldering apparatus includes transfer rails as a first transfer means for transferring a printed circuit board, transfer rails as a second transfer means provided in parallel to a transfer direction of the printed circuit board to be transferred by the transfer rails, a muffle as a first reflow furnace main body for heating the printed circuit board transferred by the transfer rails, a muffle as a second reflow furnace main body for heating a printed circuit board transferred by the transfer rails, and a main frame as a frame for housing the muffle and the muffle. The main frame includes an opening/closing part as a first opening/closing means for opening/closing the muffle, and an opening/closing part as a second opening/closing means for opening/closing the muffle.
    Type: Grant
    Filed: May 8, 2018
    Date of Patent: May 18, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Koichiro Hosokawa, Tsutomu Hiyama
  • Publication number: 20210144863
    Abstract: In conventional fluid discharge devices, a discharge head used should be increased in size according to increase in size of a workpiece such as silicon wafer. However, if the discharge head increases in length, a deformation amount of a mask used for discharging the fluid on the workpiece increases, thereby the discharging amount varies. Discharging the fluid in a reciprocating manner is performed using a fluid discharging device including a head unit having a width shorter than a length of the workpiece. A suction port having opening portions each having a slit shape are disposed on the both sides of the discharge nozzle in a vicinity of the discharge nozzle.
    Type: Application
    Filed: January 21, 2021
    Publication date: May 13, 2021
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hideki NAKAMURA, Takashi NAUCHI, Toshihiko MUTSUJI, Ryoichi SUZUKI
  • Publication number: 20210143122
    Abstract: The present invention provides a method for manufacturing an electronic device including a base material that has an exposed metal portion on a surface of the base material and an electronic component that is provided on the base material. The method includes a flux treatment step of treating the exposed metal portion with a flux by bringing the exposed metal portion into contact with the flux and an introduction step of introducing a resin composition such that the resin composition comes into contact with a surface of the exposed metal portion treated with the flux. The flux contains a rosin, an activator, and a solvent. The content of the rosin is equal to or greater than 1 part by mass and equal to or smaller than 18 parts by mass with respect to 100 parts by mass of the flux. The percent change in mass of the flux before and after a heating treatment is equal to or lower than 21% by mass. The resin composition contains an epoxy resin and a phenolic resin curing agent.
    Type: Application
    Filed: April 8, 2019
    Publication date: May 13, 2021
    Applicants: SUMITOMO BAKELITE CO., LTD., SENJU METAL INDUSTRY CO., LTD.
    Inventors: Tatsuya KAZAMA, Tomohisa KAWANAGO, Takahiro NISHIZAKI
  • Patent number: 10987764
    Abstract: It is an object of the present invention to provide a flux containing flux components homogeneously dispersed without precipitation of aggregates in addition to having an appropriate balance between fluidity and shape retention property, and a solder paste. A flux comprising 0.5 to 3.5 mass % of a sorbitol-type thixotropic agent selected from the group consisting of dibenzylidene sorbitol, bis(4-methylbenzylidene)sorbitol and a combination thereof, and 2 to 350 mass ppm of a sorbitol-type additive selected from the group consisting of sorbitol, monobenzylidene sorbitol, mono(4-methylbenzylidene)sorbitol and a combination thereof, and a glycol ether-type solvent.
    Type: Grant
    Filed: October 11, 2018
    Date of Patent: April 27, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Ko Inaba, Hiroaki Kawamata, Kazuhiro Minegishi