Patents Assigned to Sumitomo Light Metal Industries, Ltd.
  • Publication number: 20130108885
    Abstract: A sheet material (1) has a concave-convex part (20). Using first, second and intermediate reference planes (K1, K2, K3) as a reference system, a virtual lattice longitudinally and laterally divides a unit area (23) disposed in the intermediate reference plane (K3) into n equal parts that are categorized as first boxes (231) and second boxes (232). A first reference area (213) contains a plurality of the first boxes (231), and a second reference area (223) contains a plurality of the second boxes (232). First areas (21) respectively protrude from the first reference areas (213) toward the first reference plane (K1). Second areas (22) respectively protrude from the second reference areas (223) toward the second reference plane (K2). Each of the first areas comprises a first top surface (211) and first side surfaces (212). Each of the second areas comprises a second top surface (221) and second side surfaces (222).
    Type: Application
    Filed: September 2, 2010
    Publication date: May 2, 2013
    Applicant: SUMITOMO LIGHT METAL INDUSTRIES, LTD.
    Inventor: Masaya Takahashi
  • Publication number: 20130029114
    Abstract: An aluminum alloy material is welded by performing friction stir welding to form a welded section in an aluminum alloy welded component. The aluminum alloy material contains Mg: 0.3-6.0% (mass %, hereinafter the same), Cu: 0.2% or less, Si: 0.1% or less, Fe: 0.1% or less, the balance being Al and inevitable impurities. Second phase particles dispersed in the aluminum alloy material have a grain size of 5 ?m or less as observed with an optical microscopic. Because the second phase particles are homogeneously dispersed in a welded section equivalent portion of the aluminum alloy welded component as compared to other portions, variations in pit formation caused by etching during anodizing are reduced, thereby eliminating color tone variations in the anodized coating formed on the aluminum alloy welded component.
    Type: Application
    Filed: October 8, 2010
    Publication date: January 31, 2013
    Applicant: SUMITOMO LIGHT METAL INDUSTRIES, LTD.
    Inventors: Yoshikazu Ozeki, Toshihiko Fukuda, Kenji Katou
  • Patent number: 8317947
    Abstract: The present invention provides an aluminum alloy sheet for press forming, having the crystallo-graphic texture in which the orientation density of CR orientation ({001}<520>) is higher than that of any orientation other than the CR orientation. The orientation density of the CR orientation is preferably 10 or more (random ratio). The orientation densities of all orientations other than the CR orientation are preferably less than 10. The aluminum alloy sheet is preferably made of an Al—Mg—Si alloy.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: November 27, 2012
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventors: Mineo Asano, Hidetoshi Uchida
  • Patent number: 8298357
    Abstract: The present invention provides a high-strength aluminum alloy extruded product exhibiting excellent corrosion resistance and secondary workability and suitably used as a structural material for transportation equipment such as automobiles, railroad vehicles, and aircrafts, and a method of manufacturing the same. The aluminum alloy extruded product has a composition containing 0.6 to 1.2% of Si, 0.8 to 1.3% of Mg, and 1.3 to 2.1% of Cu while satisfying the following conditional expressions (1), (2), (3) and (4), 3%?Si %+Mg %+Cu %?4%??(1) Mg %?1.7×Si %??(2) Mg %+Si %?2.7%??(3) Cu %/2?Mg %?(Cu %/2)+0.6%??(4) and further containing 0.04 to 0.35% of Cr, and 0.05% or less of Mn as an impurity, with the balance being aluminum and unavoidable impurities. The cross section of the extruded product has a recrystallized structure with an average grain size of 500 ?m or less.
    Type: Grant
    Filed: March 2, 2011
    Date of Patent: October 30, 2012
    Assignees: The Society of Japanese Aerospace Companies, Sumitomo Light Metal Industries, Ltd.
    Inventors: Hideo Sano, Yasuaki Yoshino
  • Publication number: 20120269998
    Abstract: Within an area of substantially regular hexagons arranged at regular intervals on an imaginary reference plane, a sheet material includes a concave-convex section (20) having a basic pattern in which one first region (A1) is surrounded by six second regions (A2). This basic pattern repeats in regular intervals in lateral and longitudinal directions of the sheet material. The concave-convex section includes first protruding portions (21) and second protruding portion (22), which protrude in opposite directions from each other in the thickness direction in the first regions and the second regions, respectively. The first and second protruding portions may have a hexagonal pyramidal shape or a truncated hexagonal pyramidal shape.
    Type: Application
    Filed: November 5, 2010
    Publication date: October 25, 2012
    Applicant: SUMITOMO LIGHT METAL INDUSTRIES, LTD.
    Inventor: Masaya Takahashi
  • Patent number: 8263233
    Abstract: A frame member for use in a two-wheeled vehicle and an all-terrain vehicle that includes a plurality of Al members each made of a 7000 series Al alloy having a high strength is provided in which weld crack sensitivity is reduced and a weld joint having an excellent strength is provided. The alloy composition of the 7000 series Al alloy, which provides the Al member, containing Cu: 0.01 to 0.50%, Mg: 0.5 to 2.1%, and Zn: 4.0 to 8.5%, with the balance being Al and inevitable impurities. Further, in the production of the frame member, the plurality of Al members are integrated by welding using a filler metal containing Mg: 5.5 to 8.0%, Cr: 0.05 to 0.25%, Ti: 0.25% or less, Si: 0.4% or less, Fe: 0.4% or less, Cu: 0.1% or less, Zr: 0.05% or less and Zn: 0.25% or less, and with the balance being Al and inevitable impurities.
    Type: Grant
    Filed: June 3, 2011
    Date of Patent: September 11, 2012
    Assignees: Sumitomo Light Metal Industries, Ltd., Honda Motor Co., Ltd.
    Inventors: Toshihiko Fukuda, Tadashi Minoda, Kyo Takahashi, Yukihide Fukuda
  • Patent number: 8118951
    Abstract: An aluminum alloy sheet for a lithographic printing plate includes 0.03 to 0.15% (mass %, hereinafter the same) of Si, 0.2 to 0.7% of Fe, 0.05 to 0.5% of Mg, 0.003 to 0.05% of Ti, and 30 to 300 ppm of Ga, with the balance being aluminum and inevitable impurities, a surface area of the aluminum alloy sheet having an average recrystallized grain size of 50 ?m or less in a direction perpendicular to a rolling direction, an Mg concentration that is higher than the average Mg concentration by a factor of 5 to 50, and a Ga concentration that is higher than the average Ga concentration by a factor of 2 to 20, the surface area being an area up to a depth of 0.2 ?m from the surface of the aluminum alloy sheet.
    Type: Grant
    Filed: October 30, 2009
    Date of Patent: February 21, 2012
    Assignees: Fujifilm Corporation, Sumitomo Light Metal Industries, Ltd.
    Inventors: Akio Uesugi, Atsushi Matsuura, Hiroshi Ougi, Atsushi Hibino
  • Patent number: 8028888
    Abstract: A method of joining a plurality of members to be joined together, by piling the plurality of members on one another and joining together the members with one another at end portions of superposed parts of the members, wherein the superposed parts of the members are held by restraining the superposed parts from both sides thereof, while a pressing tool, which is harder than the members, is pressed to end faces of the superposed parts and the pressing tool is rotated and/or moved relative to the superposed parts, so that the end faces of the superposed parts are rubbed to cause a friction heating which leads to cause a plastic flow, whereby the plurality of the members are joined together at the end portions of the superposed parts thereof.
    Type: Grant
    Filed: May 25, 2006
    Date of Patent: October 4, 2011
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventor: Masaki Kumagai
  • Publication number: 20110236718
    Abstract: A frame member for use in a two-wheeled vehicle and an all-terrain vehicle that includes a plurality of Al members each made of a 7000 series Al alloy having a high strength is provided in which weld crack sensitivity is reduced and a weld joint having an excellent strength is provided. The alloy composition of the 7000 series Al alloy, which provides the Al member, contains Cu: 0.01 to 0.50%, Mg: 0.5 to 2.1%, and Zn: 4.0 to 8.5%, the balance consisting of Al and inevitable impurities. Further, in the production of the frame member, the plurality of Al members is integrated by welding using a filler metal containing Mg: 5.5 to 8.0%, Cr: 0.05 to 0.25%, Ti: 0.25% or less, Si: 0.4% or less, Fe: 0.4% or less, Cu: 0.1% or less, Zr: 0.05% or less and Zn: 0.25% or less, and the balance consisting of Al and inevitable impurities.
    Type: Application
    Filed: June 3, 2011
    Publication date: September 29, 2011
    Applicants: Sumitomo Light Metal Industries, Ltd., Honda Motor Co., Ltd.
    Inventors: Toshihiko Fukuda, Tadashi Minoda, Kyo Takahashi, Yukihide Fukuda
  • Patent number: 7938916
    Abstract: An aluminum alloy sheet for a lithographic printing plate is obtained by homogenizing an ingot of an aluminum alloy at 500 to 610° C. for one hour or more, the aluminum alloy containing 0.03 to 0.15% of Si, 0.2 to 0.6% of Fe, 0.005 to 0.05% of Ti, and 2 to 30 ppm of Pb, with the balance being aluminum and unavoidable impurities, subjecting the homogenized product to rough hot rolling, a start temperature of the rough hot rolling being 430 to 500° C. and a finish temperature of the rough hot rolling being 400° C. or more, holding the product subjected to rough hot rolling for 60 to 300 seconds after the completion of the rough hot rolling to recrystallize the surface of the product, and subjecting the resulting product to finish hot rolling that is finished at 320 to 370° C.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: May 10, 2011
    Assignees: Fujifilm Corporation, Sumitomo Light Metal Industries, Ltd.
    Inventors: Akio Uesugi, Atsushi Matsuura, Hiroshi Ougi, Atsushi Hibino
  • Patent number: 7927436
    Abstract: The present invention provides a high-strength aluminum alloy extruded product exhibiting excellent corrosion resistance and secondary workability and suitably used as a structural material for transportation equipment such as automobiles, railroad vehicles, and aircrafts, and a method of manufacturing the same. The aluminum alloy extruded product has a composition containing 0.6 to 1.2% of Si, 0.8 to 1.3% of Mg, and 1.3 to 2.1% of Cu while satisfying the following conditional expressions (1), (2), (3) and (4), 3%?Si %+Mg %+Cu %?4%??(1) Mg %?1.7×Si %??(2) Mg %+Si %?2.7%??(3) Cu %/2?Mg %?(Cu %/2)+0.6%??(4) and further containing 0.04 to 0.35% of Cr, and 0.05% or less of Mn as an impurity, with the balance being aluminum and unavoidable impurities. The cross section of the extruded product has a recrystallized structure with an average grain size of 500 ?m or less.
    Type: Grant
    Filed: November 9, 2009
    Date of Patent: April 19, 2011
    Assignees: The Society of Japanese Aerospace Companies, Kawasaki Jukogyo Kabushiki Kaisha, Sumitomo Light Metal Industries, Ltd.
    Inventors: Hideo Sano, Yasuaki Yoshino
  • Patent number: 7810700
    Abstract: A method of joining aluminum alloy members, including the steps of: obtaining a joined body including: (a) contacting aluminum alloy members each made of a 6000 series aluminum alloy with T4 temper; and (b) performing a friction stir welding operation on a contact portion of the aluminum alloy members at which they are held in contact with each other, so as to form a stir zone at the contact portion; and performing, on the obtained joined body, an underaging treatment which is an artificial aging treatment and which is completed before hardness of the stir zone reaches maximum hardness, the underaging treatment being performed before GP zones are formed at the stir zone of the joined body.
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: October 12, 2010
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventors: Masaki Kumagai, Tadashi Minoda, Koji Tanaka
  • Patent number: 7802716
    Abstract: The present invention provides a method of manufacturing a heat exchanger tube in which a tube for a heat exchanger formed by brazing is manufactured using a sheet material, wherein a filler metal melted during brazing can be prevented from entering an opening formed in an opposing portion or a parallel portion formed when bending a sheet material into a tube shape or an opening facing toward the outside of the tube. The opposing portion, the parallel portion, or the opening facing toward the outside of the tube is sealed. As the sealing means, friction welding is preferable.
    Type: Grant
    Filed: December 5, 2006
    Date of Patent: September 28, 2010
    Assignees: Denso Corporation, Sumitomo Light Metal Industries, Ltd.
    Inventors: Hiroshi Nishikawa, Kenta Gotyo, Takashi Hattori, Masaki Kumagai, Yasunaga Itoh
  • Patent number: 7802713
    Abstract: There is provided a friction stir spot joining device wherein stirring-related members are unitized to form a unitized stirring unit and an opening is formed in a friction stir spot joining device body for housing the unitized stirring unit therein. A stirring motor, a stirring shaft and a power transmission mechanism are unitized to form a stirring unit, and bearings of a linear motion guide are fixed to the stirring unit immediately under the stirring unit, and a ball nut is fixed to the back face of the stirring unit, wherein the friction stir spot joining device body is opened to form the opening at a rear upper portion through which the stirring unit is caused to move inside thereof.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: September 28, 2010
    Assignees: Kawasaki Jukogyo Kabushiki Kaisha, Sumitomo Light Metal Industries, Ltd.
    Inventors: Kazumi Fukuhara, Masaki Kumagai, Toshihiko Fukuda, Yoshio Sato, Kenta Aoki
  • Patent number: 7800011
    Abstract: A MIG welded joint between aluminum and steel members is obtained by overlapping the aluminum member and the steel member each other and performing MIG welding using a filler wire made of a 4000 or 5000 series aluminum alloy on an end face of the overlapped aluminum member, wherein the aluminum member has a thickness P ranging from 0.5 to 2.0 mm, and the steel member has a thickness Q satisfying the following formula: 0.6?Q/P?0.8, whereby a penetration depth of the steel member is equal to or less than 5% of the thickness Q thereof.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: September 21, 2010
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventors: Toshihiko Fukuda, Masaki Kumagai
  • Patent number: 7767042
    Abstract: A high-strength aluminum alloy extruded product for heat exchangers which excels in extrudability, allows a thin flat multi-cavity tube to be extruded at a high critical extrusion rate, and excels in intergranular corrosion resistance at a high temperature, and a method of manufacturing the same. The aluminum alloy extruded product includes an aluminum alloy including 0.2 to 1.8% of Mn and 0.1 to 1.2% of Si, having a ratio of Mn content to Si content (Mn %/Si %) of 0.7 to 2.5, and having a content of Cu as an impurity of 0.05% or less, with the balance being Al and impurities, the aluminum alloy extruded product having an electric conductivity of 50% IACS or more and an average particle size of intermetallic compounds precipitating in a matrix of 1 ?m or less.
    Type: Grant
    Filed: February 9, 2005
    Date of Patent: August 3, 2010
    Assignees: Denso Corporation, Sumitomo Light Metal Industries, Ltd.
    Inventors: Yoshiharu Hasegawa, Tomohiko Nakamura, Masaaki Kawakubo, Naoki Yamashita, Tatsuya Hikida
  • Patent number: D673779
    Type: Grant
    Filed: April 1, 2011
    Date of Patent: January 8, 2013
    Assignee: Sumitomo Light Metals Industries, Ltd.
    Inventor: Masaya Takahashi
  • Patent number: D685194
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: July 2, 2013
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventor: Masaya Takahashi
  • Patent number: D680749
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: April 30, 2013
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventor: Masaya Takahashi
  • Patent number: D680750
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: April 30, 2013
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventor: Masaya Takahashi