Abstract: An industrial centrifuge for extracting one or more compounds from biomass includes a centrifuge basket disposed within a cylindrical vessel. The centrifuge basket includes a cylindrical sidewall comprising an upper perforated portion and a lower solid portion and a basket baseplate coupled to the sidewall between the upper perforated portion and the lower solid portion. The centrifuge includes a spindle coupled to the basket baseplate, a spindle bearing assembly, and a contact seal disposed between the spindle bearing assembly and the basket baseplate. The lower solid portion of the sidewall, the spindle, and the basket baseplate define a skirted volume. During operation of the industrial centrifuge, air trapped within the skirted volume provides an air seal between an extraction fluid in the cylindrical vessel and the contact seal, spindle bearing assembly, or both, to prevent extraction fluid from contacting the spindle bearings and causing damage thereto.

Abstract: A method for making a cylindrical centrifuge basket according to the present disclosure includes pre-perforating a metal sheet to form a perforated metal sheet having perforations aligned along rows extending across a width of the perforated metal sheet. Each row is skewed at a prescribed nonzero skew angle relative to a surface line on the perforated metal sheet, the surface line parallel to an axis of rotation of the cylindrical centrifuge basket. The method further includes roller forming the perforated metal sheet to produce a perforated basket wall sheet, coupling a first edge of the perforated basket wall sheet to a second edge of the perforated basket wall sheet to form a cylindrical basket wall, and coupling a first end of the cylindrical basket wall to a ring, coupling a second end of the cylindrical basket wall to a baseplate, or both to form the cylindrical centrifuge basket.

Abstract: The present disclosure includes a centrifuge system for processing a massecuite composition. The centrifuge system may include a centrifuge having a vertical spindle, a housing, and a basket disposed within the housing. The basket may include a central hub coupled to the vertical spindle for rotation therewith, a cup coupled to the central hub or an end of the vertical spindle, and a loading cone positioned over the cup and coupled to the cup by a plurality of vanes extending outward from the cup to the loading cone. The loading cone may have a wide end open towards a bottom of the basket, and the plurality of vanes may be radially spaced apart. The centrifuge system may further include a feed pipe vertically disposed above the cup and having a feed outlet oriented towards the cup. The cup defining a cavity oriented in a direction away from the central hub.

Abstract: A centrifuge discharger including a discharger subassembly having multiple wear plates, each wear plate having a receptacle of lateral dimensions set by the internal surfaces of the multiple wear plates The centrifuge also has multiple backing plates laterally positioned around the external surfaces of the wear plates, and at least one spacing mechanism passing through part if the discharger subassembly near the external surface of the multiple wear plate. The discharger includes a discharger shoe assembly joined to the discharger subassembly by the discharger ram, the discharger ram being able to position the discharger shoe assembly.

Abstract: The present disclosure includes a centrifuge system for processing a massecuite composition. The centrifuge system may include a centrifuge having a vertical spindle, a housing, and a basket disposed within the housing. The basket may include a central hub coupled to the vertical spindle for rotation therewith, a cup coupled to the central hub or an end of the vertical spindle, and a loading cone positioned over the cup and coupled to the cup by a plurality of vanes extending outward from the cup to the loading cone. The loading cone may have a wide end open towards a bottom of the basket, and the plurality of vanes may be radially spaced apart. The centrifuge system may further include a feed pipe vertically disposed above the cup and having a feed outlet oriented towards the cup. The cup defining a cavity oriented in a direction away from the central hub.

Abstract: A feed pipe mixing system for delivering a homogenous massecuite product to a centrifuge comprising: a vertical feed pipe defining an upper end, and a lower end, the vertical feed pipe comprising: a mixing chamber disposed between the upper and lower ends of the vertical feed pipe and operable to mix a massecuite feed with feed water, surfactants, partially diluted molasses or a combination thereof to produce a massecuite product; a massecuite inlet disposed on the side of the vertical feed pipe above the mixing chamber, wherein the massecuite inlet is configured to deliver a massecuite feed into the vertical feed pipe; a massecuite outlet disposed on the lower end of the vertical feed pipe and configured to discharge the homogenous massecuite product from the feed pipe to a centrifuge; and a feed water pipe configured to deliver feed water, surfactants, partially diluted molasses or a combination thereof to the mixing chamber for mixing with the massecuite feed.

Abstract: A screen clamp with integrated center feed is disclosed. The screen clamp may be rotatably mounted in a continuous centrifuge. The screen clamp may comprise: a feed cone having a base and sidewall, wherein a center of the base has a feed opening and the sidewall has one or more discharge openings; and an outer flange attached to and extending along a bottom edge of the feed cone, wherein the outer flange is configured to secure a basket filtering screen of a continuous centrifuge to a basket. The screen clamp may be configured to direct a massecuite feed entering the feed opening through the one or more discharge openings and onto the basket filtering screen. The screen clamp may also comprise a weir.

Abstract: A screen clamp with integrated center feed is disclosed. The screen clamp may be rotatably mounted in a continuous centrifuge. The screen clamp may comprise: a feed cone having a base and sidewall, wherein a center of the base has a feed opening and the sidewall has one or more discharge openings; and an outer flange attached to and extending along a bottom edge of the feed cone, wherein the outer flange is configured to secure a basket filtering screen of a continuous centrifuge to a basket. The screen clamp may be configured to direct a massecuite feed entering the feed opening through the one or more discharge openings and onto the basket filtering screen. The screen clamp may also comprise a weir.

Abstract: A feed pipe mixing system for delivering a homogenous massecuite product to a centrifuge comprising: a vertical feed pipe defining an upper end, and a lower end, the vertical feed pipe comprising: a mixing chamber disposed between the upper and lower ends of the vertical feed pipe and operable to mix a massecuite feed with feed water, surfactants, partially diluted molasses or a combination thereof to produce a massecuite product; a massecuite inlet disposed on the side of the vertical feed pipe above the mixing chamber, wherein the massecuite inlet is configured to deliver a massecuite feed into the vertical feed pipe; a massecuite outlet disposed on the lower end of the vertical feed pipe and configured to discharge the homogenous massecuite product from the feed pipe to a centrifuge; and a feed water pipe configured to deliver feed water, surfactants, partially diluted molasses or a combination thereof to the mixing chamber for mixing with the massecuite feed.

Abstract: Embodiments of a centrifuge comprise a housing, a rotatable shaft extending upwardly into the housing and comprising a rare earth metal magnet disposed adjacent an upper surface of the rotatable shaft and a centrifuge basket configured to rotate with the rotatable shaft and magnetically coupled to the rare earth metal magnet of the rotatable shaft.

Abstract: A centrifuge includes a rotational mechanism, a housing, a rotating feed pipe and a basket. The housing includes at least one side and defines an interior volume. The basket is positioned in the interior volume of the housing and is operatively coupled to the rotational mechanism such that rotation of the rotational mechanism is imparted to the basket. The rotating feed pipe extends into the basket through a pipe support positioned over the basket. The rotating feed pipe includes a nozzle operable to direct a flow of liquids, solids or combinations thereof onto a sidewall of the basket. The rotating feed pipe is operable to rotate from a first position towards a second position thereby increasing the distance between the nozzle and the sidewall and varying an angular orientation of the nozzle with respect to a normal to the sidewall.

Abstract: Vacuum deaerators and methods of using for deaeration comprise a vessel having side walls and a cover. The vacuum deaerator further comprises at least one vacuum source coupled to the vessel, and an open-ended distributor plate comprising outer edges spaced from the walls of the vessel. Additionally, the vacuum deaerator comprises a drive shaft configured to rotate the distributor plate, and at least one feed port configured to provide a liquid comprising entrained gases to a surface of the distributor plate. The distributor plate is configured to deaerate the liquid by substantially removing entrained gases from the liquid through the application of centrifugal force.

Abstract: The present invention overcomes the disadvantages of previously known motor controllers for centrifuge machines wherein a motor controller is provided for a centrifuge machine including a logic control module, one or more power cells, and one or more contactors. The logic control module is capable of interfacing with the main centrifuge controller and provides control over the power cells and contactors to provide a voltage ramp-up to accelerate the centrifuge basket. As such, the logic control module avoids the current draining problems associated with across the line starting of the centrifuge motor. The power cells receive a voltage from the main power supply, and output to the contactors variable power to control centrifuge motor speed. Further, the configuration of multiple contactors to reverse the power supplied to the centrifuge motor windings may eliminate the need for a second, reverse direction motor.

Abstract: A method is provided to automatically control an infeed gate of a centrifuge to regulate the rate of incoming charge and thereby maintain a desired building rate for a charge wall being formed along inner sidewalls of a rotating centrifugal basket by measuring the charge wall thickness which forms, determining a fill rate at which the charge material enters the basket, and comparing the determined rate to a desired fill rate. Closure of the infeed gate is also controlled to gradually approach a minimum flow rate. A method is also provided for sensing an unstabilizing wobble of the centrifugal basket and closing the infeed gate in response. The automatic control of the opening and closing of the gate not only improves the capacity of the centrifuge, but also allows for remote operation.

Abstract: An ultrasonic probe is mounted in a centrifugal machine within close proximity to a maximum charge wall which is to be formed within a charge basket of the centrifugal machine. The probe comprises a tubular member which extends from an upper portion of an outer shell which surrounds the basket into the basket. A sensing head of the probe includes an ultrasonic transmitter and receiver which are mounted within a capsule formed of ultrasonic energy and vibration damping material. The transmitter and receiver are directed toward an inner surface of the charge basket of the centrifugal machine to monitor build up of a charge wall within the basket by directing bursts or pulses of ultrasonic energy toward the inner surface of the basket and receiving reflections or echoes of the pulses which are reflected from the charge wall building within the basket.

Abstract: A loading control system for a cyclical centrifugal machine including a rotary centrifugal basket and a loading gate movable between closed and open positions to control delivery of charge material into the basket includes a mechanism for moving the loading gate from closed position to a gate full open position that is variable in extent to adapt it for various loading properties of the charge material, together with a controller for moving the loading gate from the gate full open position to a pinch position to slow delivery of charge material into the basket and for determining the extent of the gate opening in pinch position in predetermined relation to the extent of gate opening in the preceding gate full open position.

Abstract: An axially displaceable rotary part is latched securely in a certain axial position relative to a concentric rotary part by a mechanism which includes latch means that are rotated with the concentric part and are displaceable radially relative to it by movements of a ring member so as to engage elements of the latch means with and disengage them from a latchable member of the axially displaceable part. At operating speeds of the system the latch means are urged to latching position by centrifugal force. Although applicable to various rotary mechanical systems, the mechanism is particularly useful as a component of a heavy duty cyclical centrifugal machine for latching the bottom valve member of the centrifugal basket in closed position during the loading and centrifuging stages of each centrifugal operating cycle.

Abstract: An improved continuous centrifugal machine includes a rigid base structure, a bearing housing, a normally vertical basket shaft journalled for rotation on bearings in the bearing housing, an upwardly open frusto-conical centrifugal basket secured to the upper end of the basket shaft for rotation therewith, a stationary curb wall mounted on the base structure and surrounding the basket, buffering assemblies for resiliently mounting the bearing housing on the base structure to permit gyration of the basket, and a motor mounted to one side of the curb wall and connected by an improved system to the lower end of the shaft for rotating the basket. The system for connecting the motor to the basket shaft comprises a support shaft mounted in a fixed position beneath and substantially aligned with the basket shaft. A belt pulley is supported for rotation on a bearing carried on the support shaft and a driving belt connects the belt pulley with a second pulley driven by the motor.

Abstract: An improved continuous centrifugal machine includes a rigid base structure, a bearing housing, a normally vertical basket shaft journalled for rotation on bearings in the bearing housing, an upwardly open frusto-conical centrifugal basket secured to the upper end of the basket shaft for rotation therewith, a stationary curb wall mounted on the base structure and surrounding the basket, buffering assemblies for resiliently mounting the bearing housing on the base structure to permit gyration of the basket, and a motor mounted to one side of the curb wall and connected by an improved system to the lower end of the shaft for rotating the basket. In accordance with improvements in the machine an annular support ring is mounted on the base structure within the curb wall and has an upwardly facing surface.

Abstract: A centrifugal apparatus includes a centrifugal basket having a supporting base structure spaced below its bottom wall and fixed to the lower end of a vertical spindle to rotate the basket inside a casing surrounding the basket. The bottom wall of the basket has an opening therein about the spindle for discharge of centrifuged solids downwardly and then radially outwardly through the space between the base structure and the bottom wall. A basket valve member surrounds the spindle and is movable axially relative thereto between a position closing the basket opening and an open position spaced below the opening. A sleeve surrounds the spindle and is joined at its lower end with the valve member to position the valve member in its closed and open positions and further has an outwardly open annular channel at its upper end. A device for operating the valve includes a forked lever fulcrummed at one side of the spindle having arms straddling the spindle, each carrying on its end a roller confined in the channel.