Patents Assigned to Tocalo Co., Ltd.
  • Patent number: 7364798
    Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: April 29, 2008
    Assignees: Tocalo Co., Ltd., Tokyo Electron Limited
    Inventors: Yoshio Harada, Junichi Takeuchi, Nobuyuki Nagayama, Kouji Mitsuhashi
  • Publication number: 20080070051
    Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.
    Type: Application
    Filed: August 1, 2007
    Publication date: March 20, 2008
    Applicants: Tocalo Co., Ltd., Tokyo Electron Limited
    Inventors: Yoshio Harada, Junichi Takeuchi, Nobuyuki Nagayama, Kouji Mitsuhashi
  • Publication number: 20080070028
    Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.
    Type: Application
    Filed: August 1, 2007
    Publication date: March 20, 2008
    Applicants: TOCALO CO., LTD., TOKYO ELECTRON LIMITED
    Inventors: Yoshio Harada, Junichi Takeuchi, Nobuyuki Nagayama, Kouji Mitsuhashi
  • Publication number: 20080066647
    Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.
    Type: Application
    Filed: August 1, 2007
    Publication date: March 20, 2008
    Applicants: Tocalo Co., Ltd., Tokyo Electron Limited
    Inventors: Yoshio Harada, Junichi Takeuchi, Nobuyuki Nagayama, Kouji Mitsuhashi
  • Publication number: 20080024037
    Abstract: A piezo-electric substrate is mainly comprised of a base material and a film formed on one main surface of the base material. In the base material, the main surface on which the film is formed is a roughed main surface. The piezo-electric substrate is obtained by forming the film comprised of a material with a coefficient of linear expansion smaller than a coefficient of linear expansion of the base material on the roughened main surface using a thermal spraying method.
    Type: Application
    Filed: July 20, 2007
    Publication date: January 31, 2008
    Applicants: Koike Co., Ltd., Tocalo Co., Ltd.
    Inventors: Noboru Tamura, Nakaba Ichikawa, Takeshi Takabatake, Kaname Yasuda
  • Publication number: 20070218302
    Abstract: Improving the resistance of members and parts disposed inside of vessels such as semiconductor processing devices for conducting plasma etching treatment in a strong corrosive environment. A ceramic coating member for a semiconductor processing apparatus comprises a porous layer made of an oxide of an element in Group IIIa of the Periodic Table coated directly or through an undercoat on the surface of the substrate of a metal or non-metal and a secondary recrystallized layer of the oxide formed on the porous layer through an irradiation treatment of a high energy such as electron beam and laser beam.
    Type: Application
    Filed: March 20, 2007
    Publication date: September 20, 2007
    Applicants: TOKYO ELECTRON LIMITED, TOCALO CO., LTD.
    Inventors: Yoshiyuki Kobayashi, Takahiro Murakami, Yoshio Harada, Junichi Takeuchi, Ryo Yamasaki, Keigo Kobayashi
  • Publication number: 20070054092
    Abstract: A spray coated member having an excellent resistance to plasma erosion is produced by irradiating an electron beam to an outermost surface layer portion of a ceramic spray coated portion covering a surface of a substrate to form an electron beam irradiated layer.
    Type: Application
    Filed: August 31, 2006
    Publication date: March 8, 2007
    Applicant: TOCALO CO., LTD.
    Inventors: Yoshio Harada, Kenichiro TOGOE, Fujio KUSHIKI
  • Publication number: 20070026246
    Abstract: A member is obtained by forming a Y2O3 black spray coating on a surface of a substrate or covering the surface of the substrate with a Y2O3 black spray coating through an undercoat or a middle layer. This coating has good heat characteristics and is good in the resistance to damaging through a high hardness. The Y2O3 black spray coating is produced by subjecting white Y2O3 powdery material to a plasma spraying in an inert gas atmosphere containing substantially no oxygen or by forming a Y2O3 white spray coating and then irradiating an electron beam or a laser beam to this coating to melt at least a part of the white coating under heating to thereby smoothen denseness and blacken the surface of the coating.
    Type: Application
    Filed: July 29, 2005
    Publication date: February 1, 2007
    Applicant: Tocalo Co., Ltd.
    Inventors: Yoshio Harada, Takema Teratani
  • Publication number: 20060099457
    Abstract: A ceramic spray-coated member capable of surely controlling adhesion and detachment of water is produced by spraying a given ceramic onto a surface of a base material, in which an organic matter adsorbed on a surface of the ceramic spray-coated member is removed and the surface of the ceramic spray-coated member is stabilized by chemically bonding to water.
    Type: Application
    Filed: November 4, 2005
    Publication date: May 11, 2006
    Applicants: TOCALO CO., LTD., TOKYO ELECTRON LIMITED
    Inventors: Tsuyoshi Moriya, Hiroyuki Nakayama, Hiroshi Nagaike, Keigo Kobayashi, Kaname Yasuda
  • Publication number: 20050147852
    Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.
    Type: Application
    Filed: March 7, 2005
    Publication date: July 7, 2005
    Applicants: Tocalo Co., Ltd., Tokyo Electron Co., Ltd.
    Inventors: Yoshio Harada, Junichi Takeuchi, Tatsuya Hamaguchi, Nobuyuki Nagayama, Kouji Mitsuhashi
  • Patent number: 6884516
    Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: April 26, 2005
    Assignees: Tocalo Co., Ltd., Tokyo Electron Co., Ltd.
    Inventors: Yoshio Harada, Junichi Takeuchi, Tatsuya Hamaguchi, Nobuyuki Nagayama, Kouji Mitsuhashi
  • Patent number: 6818321
    Abstract: A high-temperature strength member comprises a substrate of Ni-based single crystal alloy or a Ni-based unidirectional solidified alloy and a coating of a B-containing alloy having a specified B content formed on the surface thereof by a spraying process or a vapor deposition process.
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: November 16, 2004
    Assignee: Tocalo Co., Ltd.
    Inventors: Masakazu Okazaki, Yoshio Harada, Tatsuo Suidzu
  • Publication number: 20040214026
    Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.
    Type: Application
    Filed: May 21, 2004
    Publication date: October 28, 2004
    Applicants: Tocalo Co., Ltd., Tokyo Electron Co., Ltd.
    Inventors: Yoshio Harada, Junichi Takeuchi, Tatsuya Hamaguchi, Nobuyuki Nagayama, Kouji Mitsuhashi
  • Patent number: 6805968
    Abstract: A member for a semiconductor manufacturing apparatus comprises a steel substrate and a composite oxide film formed on a surface thereof and comprised of silicon oxide-aluminum oxide-chromium oxide and a sintering aid.
    Type: Grant
    Filed: April 25, 2002
    Date of Patent: October 19, 2004
    Assignee: Tocalo Co., Ltd.
    Inventors: Yukimasa Saito, Hiroshi Sakurai, Kazumi Tani, Kiyoshi Miyajima, Takema Teratani, Tatsuya Hamaguchi
  • Patent number: 6783863
    Abstract: It is to propose an internal member for a plasma treating vessel having excellent resistances to chemical corrosion and plasma erosion under an environment containing a halogen gas and an advantageous method of producing the same, which is a member formed by covering a surface of a substrate with a multilayer composite layer consisting of a metal coating formed as an undercoat, Al2O3 film formed on the undercoat as a middle layer and Y2O3 sprayed coating formed on the middle layer as a top coat.
    Type: Grant
    Filed: August 3, 2001
    Date of Patent: August 31, 2004
    Assignees: Tocalo Co., Ltd., Tokyo Electron Co., Ltd.
    Inventors: Yoshio Harada, Junichi Takeuchi, Tatsuya Hamaguchi, Nobuyuki Nagayama, Kouji Mitsuhashi
  • Patent number: 6771483
    Abstract: It is to provide an electrostatic chuck member having a strong adsorption force and an excellent responsibility (release property) in the stop of voltage application and is an electrostatic chuck member comprising a substrate, an undercoat of a metallic layer formed on at least one surface thereof, a lower insulating layer of Al2O3 ceramic formed on the undercoat, a metallic electrode layer formed on the lower insulating layer and an upper insulating layer of Al2O3 ceramic formed on the electrode layer as a topcoat.
    Type: Grant
    Filed: July 19, 2002
    Date of Patent: August 3, 2004
    Assignee: Tocalo Co., Ltd.
    Inventors: Yoshio Harada, Junichi Takeuchi, Kenichiro Togoe
  • Publication number: 20030170505
    Abstract: A high-temperature strength member comprises a substrate of Ni-based single crystal alloy or a Ni-based unidirectional solidified alloy and a coating of a B-containing alloy having a specified B content formed on the surface thereof by a spraying process or a vapor deposition process.
    Type: Application
    Filed: October 25, 2002
    Publication date: September 11, 2003
    Applicant: Tocalo Co., Ltd.
    Inventors: Masakazu Okazaki, Yoshio Harada, Tatsuo Suidzu
  • Patent number: 6548183
    Abstract: A metal-based composite material is formed by impregnating a matrix metal of Al or Al alloy into ores of a porous preform of a hydrogenatable metal having a metal hydride in at least a part of its surface.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: April 15, 2003
    Assignees: Tocalo Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yoshifumi Kobayashi, Nobuyuki Kuroki, Fumiyoshi Kurosu
  • Patent number: 6326063
    Abstract: A member covered with a self-fluxing alloy sprayed coating is produced by previously forming a porous ceramic sprayed coating on a surface of a self-fluxing alloy sprayed coating prior to a refusing treatment of the coating formed on a substrate, heating the sprayed coating in an inert gas atmosphere controlled to 1˜300 hPa or by a high frequency induction heating system and thereafter removing the ceramic sprayed coating to expose the self-fluxing alloy sprayed coating. This member is uniform in the thickness, less in the retention of pores or oxide impurities and has a strong coating property.
    Type: Grant
    Filed: September 28, 1999
    Date of Patent: December 4, 2001
    Assignee: Tocalo Co., Ltd.
    Inventors: Yoshio Harada, Hidetoshi Shin
  • Patent number: 6180259
    Abstract: In order to advantageously solve problems such as lowering of the productivity, contamination of alloy coating due to the adoption of different metal, increase of the cost due to the adoption of different coating process, a coating of MCrAlX alloy containing an oxide such as CoO, NiO or the like is directly formed at a thickness of 10˜500 &mgr;m through a low pressure plasma spraying process containing substantially no oxide and thereafter the same MCrAlX alloy xontaining no oxide is applied thereonto at a thickness of 100˜800 &mgr;m through a low pressure plasma spraying process in a non-oxidizing atmosphere to form a composite sprayed coating.
    Type: Grant
    Filed: November 20, 1998
    Date of Patent: January 30, 2001
    Assignee: Tocalo Co., Ltd.
    Inventors: Yoshio Harada, Tatsuo Suizu, Takema Teratani