Patents Assigned to Toyo Electric Mfg. Co., Ltd.
  • Patent number: 11770057
    Abstract: A method of preheating an unfinished stator as an intermediate product before a stator as a final product for a motor is provided in order to preheat a mold for molding together with the unfinished stator in short time by using preheating facilities with simplified structures. In the method, the mold has a hollow and longitudinal barrel portion and a flange portion extending outward from an end of the barrel portion. The flange portion is arranged at a horizontal position to turn the barrel portion upward and an end of a cylindrical and longitudinal frame is put on the flange portion in a state where a core of the unfinished stator is fitted in the frame. A heat-resistant box of which an underside is opened covers the frame and the mold to surrounded outsides of the frame and the mold.
    Type: Grant
    Filed: July 9, 2020
    Date of Patent: September 26, 2023
    Assignee: TOYO ELECTRIC MFG. CO., LTD.
    Inventors: Kenji Fujiwara, Yoshihiro Okamoto, Yoshihisa Hojo, Keiichi Morinaga, Yuya Iwamoto, Kyouji Okamoto
  • Publication number: 20220416631
    Abstract: A method of preheating an unfinished stator as an intermediate product before a stator as a final product for a motor is provided in order to preheat a mold for molding together with the unfinished stator in short time by using preheating facilities with simplified structures. In the method, the mold has a hollow and longitudinal barrel portion and a flange portion extending outward from an end of the barrel portion. The flange portion is arranged at a horizontal position to turn the barrel portion upward and an end of a cylindrical and longitudinal frame is put on the flange portion in a state where a core of the unfinished stator is fitted in the frame. A heat-resistant box of which an underside is opened covers the frame and the mold to surrounded outsides of the frame and the mold.
    Type: Application
    Filed: July 9, 2020
    Publication date: December 29, 2022
    Applicant: TOYO ELECTRIC MFG. CO., LTD.
    Inventors: Kenji Fujiwara, Yoshihiro Okamoto, Yoshihisa Hojo, Keiichi Morinaga, Yuya Iwamoto, Kyouji Okamoto
  • Patent number: 10298094
    Abstract: In an electric motor for a vehicle, a fan integrally rotatable with a rotor is located on one end in a direction of the axis of the rotor, a bracket for accommodating the fan is joined on one end in the direction of the axis of a stator frame for accommodating a stator, and the bracket is provided with an outside air inlet and a dust emission outlet. The bracket is provided with an expanded section which has an inner peripheral surface bulging on an outer peripheral side in a radial direction beyond a peripheral surface of the stator frame, and at least a part of the dust emission outlet opens to the inner peripheral surface of the expanded section.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: May 21, 2019
    Assignee: TOYO ELECTRIC MFG. CO., LTD.
    Inventors: Toshihiro Yamaguchi, Tamotsu Ibaraki
  • Patent number: 10141789
    Abstract: An equivalent circuit of a converter (4) is represented by a series connection between an equivalent capacitor (41) and an equivalent resistor (42), and the converter (4) includes a controller that adjusts a power factor of the input power by controlling a capacitive reactance (Xc) of the equivalent capacitor (41).
    Type: Grant
    Filed: April 13, 2016
    Date of Patent: November 27, 2018
    Assignees: CENTRAL JAPAN RAILWAY COMPANY, TOYO ELECTRIC MFG. CO., LTD.
    Inventors: Yuki Kashiwagi, Toshiaki Murai, Yoshiyasu Hagiwara, Tadashi Sawada, Takayoshi Tanaka, Takehisa Kashima
  • Publication number: 20180111473
    Abstract: An in-wheel motor system can drive an in-wheel motor stably, and also allows power feeding from the road surface, even when transmission and reception coils are misaligned. An in-wheel motor system (1) includes a power transmitter (100) that utilizes a resonance phenomenon using a magnetic field. The power transmitter (100) transmits power (P) wirelessly from the vehicle body to an in-wheel motor (10) mounted in a wheel. The in-wheel motor system (1) may also include a communication interface (110) that communicates between the vehicle body and the wheel, and the communication interface (110) may transmit a control signal (CTL) for driving the in-wheel motor.
    Type: Application
    Filed: February 16, 2015
    Publication date: April 26, 2018
    Applicants: THE UNIVERSITY OF TOKYO, NSK Ltd., TOYO ELECTRIC MFG. CO., LTD.
    Inventors: Hiroshi FUJIMOTO, Takehiro IMURA, Gaku YAMAMOTO, Daisuke GUNJI, Motoki SATO
  • Publication number: 20180109143
    Abstract: An equivalent circuit of a converter (4) is represented by a series connection between an equivalent capacitor (41) and an equivalent resistor (42), and the converter (4) includes a controller that adjusts a power factor of the input power by controlling a capacitive reactance (Xc) of the equivalent capacitor (41).
    Type: Application
    Filed: April 13, 2016
    Publication date: April 19, 2018
    Applicants: CENTRAL JAPAN RAILWAY COMPANY, TOYO ELECTRIC MFG. CO., LTD.
    Inventors: Yuki KASHIWAGI, Toshiaki MURAI, Yoshiyasu HAGIWARA, Tadashi SAWADA, Takayoshi TANAKA, Takehisa KASHIMA
  • Patent number: 9876427
    Abstract: Voltage applied to switching elements of a power conversion device is suppressed to be within a predetermined range. A power conversion device (1) includes a leg (31) in which switching elements (41, 42) are connected in series, a leg (32) in which switching elements (43, 44) are connected in series, a reactor (61) connected between the midpoint of the switching elements (41, 42) and the switching-element (43) end not connected to the switching element (44), a reactor (62) connected between the midpoint of the switching elements (43, 44) and the switching-element (42) end not connected to the switching element (41), and a DC power source (10) connected between the switching-element (41) end not connected to the reactor (61) and the terminal of the switching element (44) not connected to the reactor (62). Loads can be connected in parallel to the legs (31, 32).
    Type: Grant
    Filed: March 2, 2015
    Date of Patent: January 23, 2018
    Assignee: TOYO ELECTRIC MFG. CO., LTD.
    Inventors: Takao Mori, Keiichi Uezono, Shingo Makishima
  • Patent number: 9786462
    Abstract: Provided is a master controller that can be adopted in a variety of vehicles in which different current capacities are required for the master controller. A master controller includes a handle (3), cams (2a to 2f) interlocking with the handle (3), cam switches (1a to 1f) connected to or disconnected from the cams (2a to 2f) in accordance with the position of the handle (3), and a relay circuit (6) that outputs output signals in accordance with input signals input through the cam switches (1a to 1f).
    Type: Grant
    Filed: January 14, 2015
    Date of Patent: October 10, 2017
    Assignee: TOYO ELECTRIC MFG. CO., LTD.
    Inventor: Masatoshi Hirooka
  • Patent number: 9777823
    Abstract: A gear device for electric motor 1 which is combined with an electric motor installed in a vehicle, wherein a breather pathway 8 is provided in a gear box 2 where a row of gears for transmitting force of the electric motor is contained, the breather pathway connecting between an inside and outside of the gear box 2, and in the breather pathway 8, a closing valve system 10 is provided to close the breather pathway 8 when an outer pressure of the gear box 2 is lower in comparison to an inner pressure of the gear box 2 exceeding an acceptable range.
    Type: Grant
    Filed: August 4, 2011
    Date of Patent: October 3, 2017
    Assignee: Toyo Electric Mfg. Co. Ltd.
    Inventors: Yutaka Yanagishima, Yasuhiro Ootsuka
  • Publication number: 20170092455
    Abstract: Provided is a master controller that can be adopted in a variety of vehicles in which different current capacities are required for the master controller. A master controller includes a handle (3), cams (2a to 2f) interlocking with the handle (3), cam switches (1a to 1f) connected to or disconnected from the cams (2a to 2f) in accordance with the position of the handle (3), and a relay circuit (6) that outputs output signals in accordance with input signals input through the cam switches (1a to 1f).
    Type: Application
    Filed: January 14, 2015
    Publication date: March 30, 2017
    Applicant: TOYO ELECTRIC MFG. CO., LTD.
    Inventor: Masatoshi HIROOKA
  • Publication number: 20170008385
    Abstract: An in-wheel motor system can drive an in-wheel motor stably, and also allows power feeding from the road surface, even when transmission and reception coils are misaligned. An in-wheel motor system (1) includes a power transmitter (100) that utilizes a resonance phenomenon using a magnetic field. The power transmitter (100) transmits power (P) wirelessly from the vehicle body to an in-wheel motor (10) mounted in a wheel. The in-wheel motor system (1) may also include a communication interface (110) that communicates between the vehicle body and the wheel, and the communication interface (110) may transmit a control signal (CTL) for driving the in-wheel motor.
    Type: Application
    Filed: February 16, 2015
    Publication date: January 12, 2017
    Applicants: THE UNIVERSITY OF TOKYO, NSK Ltd., TOYO ELECTRIC MFG. CO., LTD.
    Inventors: Hiroshi FUJIMOTO, Takehiro IMURA, Gaku YAMAMOTO, Daisuke GUNJI, Motoki SATO
  • Publication number: 20160373008
    Abstract: Voltage applied to switching elements of a power conversion device is suppressed to be within a predetermined range. A power conversion device (1) includes a leg (31) in which switching elements (41, 42) are connected in series, a leg (32) in which switching elements (43, 44) are connected in series, a reactor (61) connected between the midpoint of the switching elements (41, 42) and the switching-element (43) end not connected to the switching element (44), a reactor (62) connected between the midpoint of the switching elements (43, 44) and the switching-element (42) end not connected to the switching element (41), and a DC power source (10) connected between the switching-element (41) end not connected to the reactor (61) and the terminal of the switching element (44) not connected to the reactor (62). Loads can be connected in parallel to the legs (31, 32).
    Type: Application
    Filed: March 2, 2015
    Publication date: December 22, 2016
    Applicant: TOYO ELECTRIC MFG. CO., LTD.
    Inventors: Takao MORI, Keiichi UEZONO, Shingo MAKISHIMA
  • Patent number: 9352654
    Abstract: A slider is slightly moved in a direction in which both side surfaces of the slider come in contact with inclined surfaces of impact mitigating parts of neighboring contact strip pieces. For this reason, the inclined surface of the impact mitigating part of the contact strip piece which the slider approaches is relatively downwardly slid with respect to one side surface of the slider. In addition, the inclined surface of the impact mitigating part of the contact strip piece from which the slider moves away is relatively upwardly slid with respect to the other side surface of the slider. As a result, since an impact generated between the contact strip piece and the slider is mitigated by the impact mitigating part without fitting the slider into a stepped section between the neighboring contact strip pieces, the slider is smoothly transferred from the one contact strip piece of the neighboring contact strip pieces to the other contact strip piece.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: May 31, 2016
    Assignees: East Japan Railway Company, Toyo Electric Mfg. Co., Ltd.
    Inventors: Haruo Yamada, Takeshi Kurita, Fumio Mizushima, Shinji Nakajima, Hitoshi Satoh
  • Publication number: 20140312723
    Abstract: In an electric motor for a vehicle, a fan integrally rotatable with a rotor is located on one end in a direction of the axis of the rotor, a bracket for accommodating the fan is joined on one end in the direction of the axis of a stator frame for accommodating a stator, and the bracket is provided with an outside air inlet and a dust emission outlet. The bracket is provided with an expanded section which has an inner peripheral surface bulging on an outer peripheral side in a radial direction beyond a peripheral surface of the stator frame, and at least a part of the dust emission outlet opens to the inner peripheral surface of the expanded section.
    Type: Application
    Filed: November 16, 2012
    Publication date: October 23, 2014
    Applicant: TOYO ELECTRIC MFG. CO., LTD.
    Inventors: Toshihiro Yamaguchi, Tamotsu Ibaraki
  • Patent number: 8387450
    Abstract: A chassis dynamometer for a vehicle has a base seat, a fixed shaft having one end thereof attached to the base seat, a rotary proximal portion rotatably supported to the fixed shaft, a roller connected to the rotary proximal portion, for loading a wheel of a vehicle, and a motor connected to the roller so that power can be transmitted therebetween. The roller has a single flange portion connected to the rotary proximal portion and extending obliquely to the axis, and an outer peripheral portion extending both axial directions from an outer periphery of the flange portion and disposed outward in the radial direction of the motor.
    Type: Grant
    Filed: September 13, 2011
    Date of Patent: March 5, 2013
    Assignees: A&D Company, Limited, Toyo Electric Mfg. Co., Ltd.
    Inventors: Tatsuo Ichige, Yoshihiro Okamoto, Mieko Nagai
  • Patent number: 8237302
    Abstract: Main circuit of an electric power generating apparatus for dispersed power supply, having a permanent magnet type electric power generator driven by windmill or waterwheel and having three windings, each inducing a different value of induced voltage, AC outputs of the generator rectified by rectifiers, and DC outputs of the rectifiers summed in parallel for output. First and second reactors are respectively connected in series between first and second rectifiers and output terminals of first and second windings, the first winding inducing the lowest induced voltage among the three windings, the second winding inducing the second lowest. A capacitor is connected between a third rectifier and an output terminal of a third winding inducing the highest induced voltage. The sum of inductive impedance by internal inductance of the third winding and capacitive impedance by the capacitor is capacitive impedance within a range of rotational speed of the generator.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: August 7, 2012
    Assignee: Toyo Electric Mfg. Co., Ltd.
    Inventors: Takashi Shiota, Keita Tanaka, Tsutomu Isaka
  • Publication number: 20120060596
    Abstract: A chassis dynamometer for a vehicle has a base seat, a fixed shaft having one end thereof attached to the base seat, a rotary proximal portion rotatably supported to the fixed shaft, a roller connected to the rotary proximal portion, for loading a wheel of a vehicle, and a motor connected to the roller so that power can be transmitted therebetween. The roller has a single flange portion connected to the rotary proximal portion and extending obliquely to the axis, and an outer peripheral portion extending both axial directions from an outer periphery of the flange portion and disposed outward in the radial direction of the motor.
    Type: Application
    Filed: September 13, 2011
    Publication date: March 15, 2012
    Applicants: TOYO ELECTRIC MFG. CO., LTD., A&D COMPANY, LIMITED
    Inventors: Tatsuo Ichige, Hidenori Nagai (deceased), Mieko Nagai, Yoshihiro Okamoto
  • Publication number: 20120056603
    Abstract: Main circuit of an electric power generating apparatus for dispersed power supply, having a permanent magnet type electric power generator driven by windmill or waterwheel and having three windings, each inducing a different value of induced voltage, AC outputs of the generator rectified by rectifiers, and DC outputs of the rectifiers summed in parallel for output. First and second reactors are respectively connected in series between first and second rectifiers and output terminals of first and second windings, the first winding inducing the lowest induced voltage among the three windings, the second winding inducing the second lowest. A capacitor is connected between a third rectifier and an output terminal of a third winding inducing the highest induced voltage. The sum of inductive impedance by internal inductance of the third winding and capacitive impedance by the capacitor is capacitive impedance within a range of rotational speed of the generator.
    Type: Application
    Filed: November 9, 2011
    Publication date: March 8, 2012
    Applicant: Toyo Electric Mfg. Co., Ltd.
    Inventors: Takashi Shiota, Keita Tanaka, Tsutomu Isaka
  • Publication number: 20120031228
    Abstract: A gear device for electric motor 1 which is combined with an electric motor installed in a vehicle, wherein a breather pathway 8 is provided in a gear box 2 where a row of gears for transmitting force of the electric motor is contained, the breather pathway connecting between an inside and outside of the gear box 2, and in the breather pathway 8, a closing valve system 10 is provided to close the breather pathway 8 when an outer pressure of the gear box 2 is lower in comparison to an inner pressure of the gear box 2 exceeding an acceptable range.
    Type: Application
    Filed: August 4, 2011
    Publication date: February 9, 2012
    Applicant: TOYO ELECTRIC MFG. CO. LTD.
    Inventors: Yutaka Yanagishima, Yasuhiro Ootsuka
  • Patent number: 8058739
    Abstract: In an electric power generating apparatus for dispersed power supply using a permanent magnet type electric power generator having many kinds of windings in order to obtain the maximum output by force of wind without using PWM converter, there is a problem that gap magnetic flux of the permanent magnet type electric power generator is demagnetized to decrease the internal induced voltage because alternating current output of the permanent magnet type electric power generator is lagging current.
    Type: Grant
    Filed: September 15, 2006
    Date of Patent: November 15, 2011
    Assignee: Toyo Electric Mfg. Co., Ltd.
    Inventors: Takashi Shiota, Keita Tanaka, Tsutomu Isaka