Patents Assigned to Toyo Engineering Corporation
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Publication number: 20190264990Abstract: Chemical heat storage system 1 based on an exothermic reaction that produces a solid product from a solid reactant and a gas reactant and an endothermic reaction that decomposes the solid product into the solid reactant and the gas reactant, includes: endothermic unit 3 that contains a slurry containing the solid product and that absorbs heat supplied from the outside to perform the endothermic reaction; exothermic unit 2 that contains a slurry containing the solid reactant and that performs the exothermic reaction to generate heat; and gas recovery supply unit 4 that recovers the gas reactant that has been decomposed in endothermic unit 3 and that supplies the gas reactant to exothermic unit 2.Type: ApplicationFiled: October 24, 2017Publication date: August 29, 2019Applicant: TOYO ENGINEERING CORPORATIONInventors: Takato NAKAO, Satoshi TERAI
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Publication number: 20190136141Abstract: Provided are an apparatus and a method for separation and recovery of propane and heavier hydrocarbons from LNG. The apparatus has, from the upstream side toward the downstream side of LNG supply, first column (3) equipped with first column overhead condenser (2), first column bottom reboiler (4) and side reboiler (5), and second column (14) equipped with second column overhead condenser (11) and second column bottom reboiler (15). The first column (3) separates methane and a part of ethane as an overhead vapor and separates remaining ethane and C3 or higher hydrocarbons as a bottom liquid. The second column (14) separates ethane as an overhead vapor and separates C3 or higher hydrocarbons as a bottom liquid.Type: ApplicationFiled: October 23, 2018Publication date: May 9, 2019Applicant: TOYO ENGINEERING CORPORATIONInventors: Shoichi YAMAGUCHI, Yasuyuki Yamamori, Xiaoxue Zhang
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Patent number: 10280094Abstract: A method for treating a urea aqueous solution includes a first stripping step of steam stripping an aqueous solution containing urea, ammonia and carbon dioxide at 0.2 to 0.6 MPaA in a first stripper to separate ammonia and carbon dioxide from this aqueous solution into a gas phase; a hydrolysis step of hydrolyzing urea in the solution obtained from the first stripping step at an LHSV of 10 to 20 h?1, at 1.1 to 3.1 MPaA and 180 to 230° C. in a catalytic hydrolyzer; and a second stripping step of steam stripping a liquid obtained in the hydrolysis step in a second stripper to separate ammonia and carbon dioxide from this liquid into a gas phase. The residual urea concentration can be reduced to 1 ppm or lower; the residual ammonia concentration can be decreased; LHSV can be increased; and an increase in apparatus size is minimized.Type: GrantFiled: May 10, 2017Date of Patent: May 7, 2019Assignee: Toyo Engineering CorporationInventors: Genshi Nishikawa, Yuta Abe, Keiji Sano
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Publication number: 20190128600Abstract: An improved method for separating hydrocarbons for separating feed LNG into product LNG and a liquid fraction enriched in C3+ components is provided.Type: ApplicationFiled: October 23, 2018Publication date: May 2, 2019Applicant: Toyo Engineering CorporationInventors: Yasuyuki YAMAMORI, Xiaoxue Zhang
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Patent number: 10265640Abstract: The duty of internal heat exchange can be flexibly adjusted without impairing energy saving performance of a HIDiC. A method of adjusting the duty of heat exchange in a heat exchange structure of a HIDiC includes totally condensing a portion of the vapor fed to a heat exchange structure in a heat exchange structure; and providing a liquid control valve downstream of the heat exchange structure on the first line, without providing a control valve on a vapor-flowing part of first and second lines of the HIDiC, and adjusting a flow rate of a portion of the compressor outlet vapor flowing into the heat exchange structure by using the control valve, while compensating for a pressure loss needed for the control valve by using a liquid head of a condensate, and/or by using pressurization by a pump.Type: GrantFiled: January 25, 2017Date of Patent: April 23, 2019Assignee: Toyo Engineering CorporationInventors: Takato Nakao, Toshihiro Wakabayashi, Kouichi Tachikawa
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Patent number: 10173972Abstract: The present invention relates to a method for producing a high-purity aqueous urea solution, utilizing a urea production process at least including a urea synthesis step of synthesizing urea from a raw material feed to produce a urea synthesis liquid, and a urea purification step of purifying the urea synthesis liquid to produce an aqueous urea solution with high urea concentration. The present invention includes a urea crystallization step of separating a part of the urea synthesis liquid and/or a part of the aqueous urea solution and crystallizing urea contained in the separated urea synthesis liquid and/or aqueous urea solution to produce solid crystal urea, and a mixing step of mixing the crystal urea with water to produce a high-purity aqueous urea solution. A high-purity aqueous urea solution to be produced is an aqueous urea solution with high purity suitable as a reducing agent for SCR.Type: GrantFiled: August 27, 2015Date of Patent: January 8, 2019Assignee: TOYO ENGINEERING CORPORATIONInventors: Haruyuki Morikawa, Shuhei Nakamura, Keishi Sato
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Publication number: 20180258033Abstract: Method and apparatus that enable the more efficient manufacture of urea are provided. Before unreacted substances are removed from a urea synthesis solution obtained from a stripper, the urea synthesis solution is placed under pressure reduced from the synthesis pressure. Thus, a gas-liquid mixture is obtained. The gas-liquid mixture is heated with a decomposed gas from the stripper using a shell-and-tube heat exchanger, and then introduced into a purification system. In the heating, the gas-liquid mixture is introduced into the shell of the heat exchanger while the decomposed gas is introduced into the tube side of the heat exchanger.Type: ApplicationFiled: August 31, 2016Publication date: September 13, 2018Applicant: Toyo Engineering CorporationInventors: Maghfuri BAHARUDDIN, Genshi NISHIKAWA, Haruyuki MORIKAWA
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Publication number: 20180258034Abstract: Provided are urea manufacturing method and apparatus, which can increase the conversion ratio into urea and to reduce the consumption of steam. The temperature of the reactor is increased by introducing the entire amount of raw material ammonia and introducing a portion of the decomposed gas from the stripper into the reactor. The raw material ammonia is preferably heated using the steam condensate generated in the purification step, and/or the steam generated by the heat of condensation of the decomposed gas and the unreacted substances in the condensation step. The heating temperature is preferably between 70 and 140° C.Type: ApplicationFiled: August 31, 2016Publication date: September 13, 2018Applicant: Toyo Engineering CorporationInventors: Keishi SATO, Kenji YOSHIMOTO, Haruyuki MORIKAWA
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Patent number: 9981864Abstract: An oily water separator for removing oil from oil-containing water, including a vessel, a filtration membrane unit and a discharge mechanism, the filtration membrane unit containing a filtration membrane module and a returning mechanism, the filtration membrane module for performing filtration in the state of allowing the module to be immersed into the oil-containing water, the filtration membrane module having an elongated filtration membrane with an opening portion, the opening portion of the filtration membrane being fixed to one end of the filtration membrane module, the opening portion of the filtration membrane being communicatively connected to the returning mechanism, and the returning mechanism being extended along the filtration membrane toward an end on a side opposite to an end portion having the opening portion thereof, the returning mechanism being communicatively connected with the discharge mechanism.Type: GrantFiled: November 14, 2014Date of Patent: May 29, 2018Assignee: TOYO ENGINEERING CORPORATIONInventors: Masaaki Sakurai, Kenji Sakai, Hidekiyo Hara, Kanako Abe, Takashi Nomura
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Publication number: 20180112892Abstract: A solar heat collector with high heat collection effect is provided. The solar heat collector includes a first heat collection pipe and a second heat collection pipe. The first heat collection pipe receives reflected light from a single-axial tracking solar type reflective mirror group to collect heat. The second heat collection pipe receives reflected light from the single-axial tracking solar type reflective mirror group and dual-axial tracking solar type reflective mirror groups to collect heat. The second heat collection pipe has an amount of heat collection per unit area larger than the first heat collection pipe. Therefore, compared with the use of only the first heat collection pipe, this ensures obtaining larger energy.Type: ApplicationFiled: March 22, 2016Publication date: April 26, 2018Applicant: TOYO ENGINEERING CORPORATIONInventors: Yoshinobu KATO, Kiyoshi SATAKE
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Patent number: 9908060Abstract: A distillation apparatus of the present invention includes high-pressure column 1 corresponding to a region above a heat exchanging section located at a lowermost part of a region including a trayed section or a packed bed section, which is used as a rectifying section; and low-pressure column 2 that is located above as seen from high-pressure column 1, which integrates a region including a trayed section or a packed bed section which is used as a stripping section, with rectifying section corresponding portion 2g that corresponds to a region locating below the heat exchanging section located at the lowermost part in the rectifying section. Rectifying section corresponding portion 2g is located on top 2c of the stripping section in low-pressure column 2 so that rectifying section corresponding portion 2g continues to the stripping section.Type: GrantFiled: March 7, 2013Date of Patent: March 6, 2018Assignee: Toyo Engineering CorporationInventors: Toshihiro Wakabayashi, Takato Nakao
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Patent number: 9890114Abstract: There is provided a urea synthesis method having excellent reliability and productivity with the amount of oxygen used as a corrosion-resistant agent minimized without using special duplex stainless steel. In a urea synthesis apparatus having a synthesis tower, a stripper, and a condenser, general-purpose austenitic-ferritic duplex stainless steel with Cr content: 21 to 26 wt %, Ni content: 4.5 to 7.5 wt %, Mo content: 2.5 to 3.5 wt %, N content: 0.08 to 0.30 wt %, C content: 0.03 wt % or less, Si content: 1.0 wt % or less, Mn content: 2.0 wt % or less, P content: 0.04 wt % or less, and S content: 0.03 wt % is used as a urea synthesis apparatus material in at least some of parts where the urea synthesis apparatus comes into contact with a fluid having corrosiveness, and oxygen feed concentration with respect to carbon dioxide is 100 to 2,000 ppm.Type: GrantFiled: November 24, 2015Date of Patent: February 13, 2018Assignee: TOYO ENGINEERING CORPORATIONInventors: Masashi Takahashi, Eiki Nagashima
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Patent number: 9851140Abstract: A distillation apparatus includes a first distillation column and one or more second distillation columns. A higher-pressure part of the first distillation column includes at least part of a rectifying section, and performs gas-liquid contact at a relatively high pressure. A lower pressure-part of the first distillation column includes at least part of a stripping section and performs gas-liquid contact at a relatively low pressure. A vapor line, which includes a pressurizing means, directs a vapor discharged from a column top of the lower-pressure part to a column bottom of the higher-pressure part. A liquid line directs a liquid discharged from the column bottom of the higher-pressure part to the column top of the lower pressure part. Corresponding heat exchange structures transfer heat in both directions between the rectifying section of the first distillation column and at least one second distillation column.Type: GrantFiled: November 20, 2014Date of Patent: December 26, 2017Assignee: TOYO ENGINEERING CORPORATIONInventors: Toshihiro Wakabayashi, Takato Nakao
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Publication number: 20170159972Abstract: The present invention provides a solar heat collecting device having good heat collection efficiency. A uniaxial solar-tracking reflective mirror group is arranged such that each longitudinal axis thereof faces the same direction. A first biaxial solar-tracking reflective mirror group and a second biaxial solar-tracking reflective mirror group are arranged lined up in a direction orthogonal to the longitudinal axis direction of uniaxial solar-tracking reflective mirrors. The uniaxial solar-tracking reflective mirror group is arranged so as to be sandwiched on both sides by the first biaxial solar-tracking reflective mirror group and the second biaxial solar-tracking reflective mirror group. Each mirror group sends solar heat received during uniaxial or biaxial tracking in accordance with the position of the sun, to a heat collecting device.Type: ApplicationFiled: June 23, 2015Publication date: June 8, 2017Applicant: Toyo Engineering CorporationInventors: Yoshinobu KATO, Kiyoshi SATAKE
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Publication number: 20170113942Abstract: The present invention provides a method for producing lithium carbonate, that can shorten the time required in the production of lithium carbonate and has excellent maintenance property and production efficiency without forming fixed matters that require complicated procedures to remove in a reaction apparatus.Type: ApplicationFiled: October 26, 2016Publication date: April 27, 2017Applicants: NITTETSU MINING CO., LTD., SUMITOMO CORPORATION, TOYO ENGINEERING CORPORATIONInventors: Masanobu KAWATA, Kohei MITSUHASHI, Akemitsu IIDA, Yutaka YAMAGUCHI, Atsushi MORIYA
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Patent number: 9573866Abstract: An apparatus includes a first distillation apparatus for obtaining a fraction enriched in C8+ aromatics; a second distillation apparatus for obtaining a fraction enriched in C8 aromatics; an adsorption separation apparatus for obtaining an extract containing para-xylene and a raffinate containing xylene isomers; a third distillation apparatus for obtaining a fraction enriched in para-xylene; and a fourth distillation apparatus for obtaining a fraction enriched in xylene isomers. The second distillation apparatus includes a high-pressure part including a rectifying section; a low-pressure part including a stripping section; a line for directing overhead vapor of the low-pressure part to a column bottom of the high-pressure part; a line for directing a column bottom liquid of the high-pressure part to a column top of the low-pressure part; and a heat exchange structure for transferring heat from the rectifying section to the stripping section.Type: GrantFiled: November 11, 2013Date of Patent: February 21, 2017Assignee: TOYO ENGINEERING CORPORATIONInventors: Shouta Io, Toshihiro Wakabayashi
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Publication number: 20160075642Abstract: There is provided a urea synthesis method having excellent reliability and productivity with the amount of oxygen used as a corrosion-resistant agent minimized without using special duplex stainless steel. In a urea synthesis apparatus having a synthesis tower, a stripper, and a condenser, general-purpose austenitic-ferritic duplex stainless steel with Cr content: 21 to 26 wt %, Ni content: 4.5 to 7.5 wt %, Mo content: 2.5 to 3.5 wt %, N content: 0.08 to 0.30 wt %, C content: 0.03 wt % or less, Si content: 1.0 wt % or less, Mn content: 2.0 wt % or less, P content: 0.04 wt % or less, and S content: 0.03 wt % is used as a urea synthesis apparatus material in at least some of parts where the urea synthesis apparatus comes into contact with a fluid having corrosiveness, and oxygen feed concentration with respect to carbon dioxide is 100 to 2,000 ppm.Type: ApplicationFiled: November 24, 2015Publication date: March 17, 2016Applicant: TOYO ENGINEERING CORPORATIONInventors: Masashi Takahashi, Eiki Nagashima
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Patent number: 9278295Abstract: A distillation apparatus includes a rectifying column, a stripping column, a first pipe that communicates a column top of the stripping column with a column bottom of the rectifying column, and a compressor configured to compress vapor from the stripping column and then to feed the compressed vapor to the rectifying column. The distillation apparatus further includes a heat exchanger located at a predetermined stage of the rectifying column, a liquid withdrawal unit located at a predetermined stage of the stripping column and configured to withdraw a part of liquid from the predetermined stage to an outside of the column, a second pipe that introduces the liquid from the liquid withdrawal unit to the heat exchanger, and a third pipe that introduces fluids introduced through the second pipe to the heat exchanger and then discharged out of the heat exchanger to a stage directly below the liquid withdrawal unit.Type: GrantFiled: February 20, 2013Date of Patent: March 8, 2016Assignee: TOYO ENGINEERING CORPORATIONInventors: Toshihiro Wakabayashi, Takato Nakao
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Patent number: 9266034Abstract: A distillation apparatus includes a rectifying column, a stripping column located above seen from the rectifying column, a liquid sump unit located at a predetermined stage of the stripping column and configured to hold liquid that has flowed downward, a heat exchanger located in the liquid sump unit, a second pipe for introducing vapor in the rectifying column to the heat exchanger of the stripping column, and a third pipe for introducing fluids flowing out from the heat exchanger of the stripping column to the rectifying column. Further, a flare line having lower pressure than pressure in the rectifying column is connected to a downstream side of the third pipe. The distillation apparatus can switch a first flow toward an inside of the rectifying column through the third pipe to a second flow branching from the third pipe toward a pipe at a lower pressure side.Type: GrantFiled: February 22, 2013Date of Patent: February 23, 2016Assignee: TOYO ENGINEERING CORPORATIONInventors: Toshihiro Wakabayashi, Takato Nakao
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Patent number: 9255011Abstract: The present invention relates to a method for producing lithium carbonate, which is important as a raw material of a lithium ion battery and the like, from brine resources. More specifically, the invention relates to a method for producing lithium carbonate, in which carbon dioxide gas obtained by calcining limestone is introduced, in the presence of ammonia, into a concentrated brine, which is prepared from a lithium-containing brine as a raw material through an evaporative concentrating step, a desulfurizing step and an electrodialysis step, thereby depositing lithium carbonate crystals, and the crystals thus deposited are recovered through solid-liquid separation.Type: GrantFiled: November 29, 2012Date of Patent: February 9, 2016Assignees: NITTETSU MINING CO., LTD., TOYO ENGINEERING CORPORATION, SUMITOMO CORPORATIONInventors: Masanobu Kawata, Hirohumi Tanaka, Kohei Mitsuhashi, Ryo Kawarabuki, Youichi Yamamoto, Keita Kamiyama, Atsushi Moriya, Norifumi Sakai