Abstract: A large area photovoltaic device includes a plurality of photovoltaic regions electrically interconnected in parallel. The regions are defined by through hole connections which establish electrical contact between a top transparent electrode and a monolithic metal substrate. A second terminal is provided by a bottom, metallic electrode disposed upon an electrically insulating layer supported on the metallic substrate.

Abstract: Photovoltaic devices comprised of one or more encapsulated slabs of photovoltaic material are prepared by a process wherein a large area body of photovoltaic material is divided into a plurality of slabs. A photoactive area is defined within each slab, and defects therein passivated. Current collecting structures are affixed to each slab, and if the device includes a plurality of slabs, they are electrically interconnected. The front surfaces of the slabs are laminated with a transparent protective material, and the rear surfaces are bonded to a support plate. Also disclosed herein is a particular configuration of bus bar tape for interconnecting the slabs and an apparatus for preparing the current collecting wires.

Abstract: A photovoltaic roofing shingle includes a strip of roofing material having an overlap portion, and a plurality of tab portions depending therefrom. Each of the tab portions includes a photovoltaic generating device affixed thereto. The photovoltaic devices are electrically interconnected, and each photovoltaic shingle member includes a pair of electrical terminals for delivering power from said photovoltaic devices. In use, the shingle members are affixed to a roof so that the tab portions of one row of shingles cover the overlap portion of an adjoining row. Electrical interconnection may be made through the roof to the inside of the building, or to a point atop the roof.

Abstract: Substrate temperatures are maintained above 400.degree. C. During the microwave energized glow discharge deposition of Group IV semiconductor materials. The substrate temperature range provides for the preparation of materials having improved electrical properties. Cell efficiency of a photovoltaic device of the p-i-n type is significantly improved by depositing the intrinsic layer using a microwave generated plasma and a substrate temperature in excess of 400.degree. C. Maximum cell efficiency occurs for depositions carried out in the range of 400.degree.-500.degree. C.

Abstract: The thicknesses of the intrinsic layers of the cells comprising a tandem photovoltaic device are selected so that the cell having the highest quality semiconductor material produces the lowest photocurrent. That cell will then be the dominant cell in the tandem device and its material properties will contribute disproportionately to the overall properties of the tandem device.

Abstract: A back reflector for a photovoltaic device includes an electrically conductive, textured layer and a reflective layer conformally disposed on the textured layer. The reflector may include a protective layer atop the reflective layer. The materials of the reflector are selected to be non-reactive under conditions encountered in the manufacture and use of the photovoltaic device.

Abstract: A solar panel assembly (10) includes a power generating sheet (22) having two output terminals (30,32), and an electric cable (20) soldered at one end to terminals (30) and (32). A frame member is anchored to the solar panel in overlying relation to the terminals and an epoxy material (62) fills a cavity (58) defined by the frame member (40). A case (42) covers the frame member (40). The case includes an upper member (44) and a lower member (46) which are snap fitted together through apertures in the solar panel. The case (42) includes a tension relieving device which prevents tension on the cable (20) from being transferred to the cable end connected to the terminals (30) and (32). The epoxy provides a water resistant seal which allows the solar panel to be used in hostile environments.

Abstract: An igniter for a plasma processing apparatus comprises a hollow, at least partially microwave transmissive, body having a gas inlet and gas outlet passing therethrough. The geometry of the inlet and outlet are selected so that the outlet provides a greater impedance to gas flow than does the inlet. In this manner, there is provided a high pressure region in the igniter in which plasma ignition is facilitated. Ionized species generated in the igniter function to initiate plasma formation externally of the igniter.

Abstract: A flexible encapsulated photovoltaic device is prepared by disposing photovoltaic devices on a sheet of thermoplastic material, disposing a front encapsulant material atop the devices, and disposing a bottom encapsulant layer so as to provide a multi-layered structure. The multi-layered structure is rolled under tension so as to compress the layers and the roll is heated to activate the thermoplastic material and bond the layers together. Additional layers may be interposed prior to rolling.

Abstract: A monolithic array of photovoltaic devices includes a plurality of subcells electrically interconnected in a parallel relationship. The subcells are disposed upon a common, electrically conductive substrate and each includes an insulating region disposed upon the substrate and an electrode body disposed upon the insulating region. The subcells each include a photovoltaic semiconductor body disposed upon the electrode body and the array includes a continuous body of top electrode material disposed so as to cover each of the semiconductor bodies and to fill the space therebetween and establish electrical communication between the substrate and the semiconductor bodies. The substrate forms one terminal of the array and the conductive bodies are in electrical communication with a bus bar which forms the other terminal of the array. Also disclosed herein is a method for the fabrication of the array.

Abstract: A photovoltaic device which is resistant to shunt and short circuit defects developing between the opposed electrodes thereof. The photovoltaic device comprises an electrically conductive substrate, a semiconductor body including a photogenerative region, a layer of transparent conductive material, and means for collecting photogenerated current. In particular, a layer of low-conductivity material is operatively positioned between the layer of transparent conductive material and the collecting means, thereby resistively restricting the flow of electric current through short circuit portions. A method of fabricating such a shunt-resistant photovoltaic device is also disclosed.

Abstract: A method for manufacturing thin film, photovoltaic devices of the type having an intrinsic semiconductor layer disposed between two oppositely charged doped, semiconductor layers. A buffer layer of intrinsic semiconductor material is RF deposited at the junction between a microwave deposited, base intrinsic layer and a layer of doped material. The cell produced by the method of the present invention has enhanced performance characteristics over cells having microwave deposited intrinsic layers with no barrier layers.

Abstract: Apparatus for simultaneously laminating thin polymeric sheets onto at least one surface of a plurality of spacedly disposed substrates, such as photovoltaic modules. By simultaneously accommodating the lamination of a plurality of modules, the cost of the back-end fabrication of those modules is substantially reduced. The apparatus includes a plurality of diaphragms adapted to forcibly and simultaneously urge the polymeric sheets against at least one surface of each of the respective modules to be laminated. The force is preferably generated by a pump which creates a vacuum between the diaphragm and the substrate surface.

Abstract: A photovoltaic roofing system includes a plurality of roofing panels each having a photovoltaic device thereupon and each including an electrical connector engageable with a connector on another panel. The panels includes upstanding flanges and a batten and seam roof construction may be readily configured by interconnecting the panels, fastening them to the roof and covering adjoining flanges with the battens.

Abstract: A wireless, monolithic photovoltaic module. The module includes top and bottom, rectangular electrodes with a photovoltaic body and an adjacent insulating strip sandwiched in between the electrodes, the insulating strip being disposed proximate the edge of the bottom electrode. A bus bar overlies the insulating strip, but not the photovoltaic body, and is connected to a net of current carrying grid lines which overlie the photovoltaic body to form a current collector. A top encapsulating layer has diffractive grooves formed therein which overlie the grid lines to minimize shading effects otherwise caused by shadows from the grid lines.

Abstract: The glow discharge deposition of thin film materials is most advantageously carried out at a pressure which is less than the pressure of the minimum point on the deposition system's Paschen curve and at a power which is in excess of the minimum power required to sustain a deposition plasma at the particular process pressure.

Abstract: A photovoltaic window assembly suitable for use in building and vehicular applications. The window assembly includes an optically-transmissive substrate having one or more photovoltaic devices disposed thereon. A decorative template having cut-outs coextensive with each of the photovoltaic devices is disposed on the substrate such that the photovoltaic devices extend through the cut-outs. A window opening is also formed in the decorative template for transmission of light. An encapsulating layer is formed on the substrate, solar cells and decorative template to protect the solar cells and assembly from environmental damage and deterioration.

Abstract: A photovoltaic cell having a light-directing optical element integrally formed in an encapsulant layer thereof. The optical element redirects light to increase the internal absorption of light incident on the photovoltaic device.

Abstract: A protective layer is disposed between a silver reflective electrode and a layer of transparent conductive oxide in a photovoltaic device so as to prevent oxidation of the silver. The protective layer may be continuous or discontinuous and may be fabricated from MgF.sub.2, Si.sub.x N.sub.y or T.sub.ix N.sub.y where x and y are positive numbers.

Abstract: Open circuit voltage of photovoltaic devices manufactured by a microwave deposition process is increased by disposing a bias wire in the microwave energized plasma and applying a positive voltage of approximately 100 volts to the wire during only a portion of the time in which the intrinsic semiconductor layer is being deposited.