Abstract: A system including a smart junction box (SJB) device having an adjusted weight measurement calculator (AWMC) module. The AWMC module configured to calculate an adjusted weight measurement representative of a weight of the stored material in bin based on the sensed weight measurement from those weight measurement sensors in a non-failure state and an ambient environmental condition compensation factor (AECCF), during the weight measurement cycle. The SJB device includes a thermometer to measure a local ambient temperature for use in determining the AECCF. The SJB device is configured to calculate the adjusted weight measurement based on the signals from the remaining sensors in a non-failure state while ghosting the failed sensor.

Abstract: A system and method for monitoring a level of material in a storage bin, including a gear train, a gear train shaft rotatably coupled to the gear train, a drive shaft, a coupling system to couple the gear train shaft to the drive shaft, a paddle coupled to the drive shaft to rotate in unison therewith, the paddle configured to engage a material in the storage bin when the level of material reaches a threshold level, and a stepper motor. A controller may be communicatively coupled to the stepper motor wherein the controller is configured to monitor the running state and the stall state of the stepper motor.

Abstract: A system for point-level detection of material within a vessel includes a transmission line probe adapted to be mounted to a wall of the vessel so as to extend within the vessel for contact with material when the material reaches a preselected level within the vessel. Electronics are operatively coupled to one end of the probe for launching microwave energy along the probe. The electronics are responsive to a change in microwave energy reflected from the free end of the probe within the vessel when the material is in contact with the probe, employing time-domain reflectometry techniques, for indicating that the material is in contact with the probe. This change in reflected microwave energy may comprise a change in phase or, more preferably, a change in apparent length of the probe resulting from contact with material having a higher dielectric constant than that of air when air surrounds the probe.

Abstract: A system for measuring level of material in a vessel that includes a transmission line probe adapted to be positioned for contact with material in the vessel. Electronics are coupled to the transmission line probe for launching microwave radiation along the probe and detecting radiation reflected by the electrical impedance discontinuity presented at the air/material interface in the vessel. Level of the air/material interface within the vessel is determined employing time domain reflectometry techniques, and is displayed as a continuous function over a predetermined range. The system range is calibrated by means of a target selectively manually positionable along the probe rod while the probe is disposed outside of the vessel. First and second signals are selectively stored in the system electronics with the target disposed at positions along the probe rod corresponding to the ends of the material level measurement range.