Patents Examined by Anthony J Zimmer
  • Patent number: 11674754
    Abstract: A method of charging a pre-packaged charge in a metallurgical or refining furnace includes providing a disposable metal container having at least one attachment member and forming a pre-packaged charge by loading scrap material into the metal container. The method also includes releasably coupling the at least one attachment member of the container to a lifting device, and then de-coupling the pre-packaged charge from the lifting device so that the combination of the scrap material and the disposable metal container are charged in the furnace.
    Type: Grant
    Filed: May 14, 2021
    Date of Patent: June 13, 2023
    Assignee: AMERIFAB, INC.
    Inventor: Richard Manasek
  • Patent number: 11666974
    Abstract: Components made of a metal matrix composite and methods for the manufacture thereof. The metal matrix composite contains TiB2 particles, Al3Ti particles, and particles of an intermetallic compound of aluminum and at least one rare earth element dispersed in an aluminum matrix. Methods include casting a first melt to produce an ingot, remelting the ingot to form a second melt, forming a powder from the second melt using an atomization process, and fabricating a component utilizing the powder in an additive manufacturing process. The ingot and the powder include an aluminum matrix that contains dispersions of TiB2 particles and Al3Ti particles.
    Type: Grant
    Filed: February 7, 2022
    Date of Patent: June 6, 2023
    Assignee: Purdue Research Foundation
    Inventors: Xiaoming Wang, Qingyou Han
  • Patent number: 11666975
    Abstract: A three-dimensional (3D) printer includes an ejector having a nozzle. The 3D printer also includes a heating element configured to heat a solid metal in the ejector, thereby causing the solid metal to change to a liquid metal within the ejector. The 3D printer also includes a coil wrapped at least partially around the ejector. The 3D printer also includes a power source configured to supply one or more pulses of power to the coil, which cause one or more drops of the liquid metal to be jetted out of the nozzle. The 3D printer also includes a substrate configured to support the one or more drops as the one or more drops solidify to form a 3D object. The 3D printer also includes a gas source configured to cause an oxygen concentration to be less than about 5% proximate to the one or more drops, the 3D object, or both.
    Type: Grant
    Filed: December 2, 2020
    Date of Patent: June 6, 2023
    Assignee: XEROX CORPORATION
    Inventors: Varun Sambhy, George Shannon, Santokh S. Badesha
  • Patent number: 11667983
    Abstract: A method for manufacturing a metal plate, the metal plate including a first surface and a second surface positioned on the opposite side of the first surface, may include a step of rolling a base metal having an iron alloy containing nickel to produce the metal plate. The metal plate may include particles containing as a main component an element other than iron and nickel. In a sample including the first surface and the second surface of the metal plate, the following conditions (1) and (2) regarding the particles may be satisfied: (1) The number of the particles having an equivalent circle diameter of 1 ?m or more is 50 or more and 3000 or less per 1 mm3 in the sample, and (2) The number of the particles having an equivalent circle diameter of 3 ?m or more is 50 or less per 1 mm3 in the sample.
    Type: Grant
    Filed: July 28, 2020
    Date of Patent: June 6, 2023
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventors: Hiroki Oka, Chikao Ikenaga, Sachiyo Matsuura, Shogo Endo, Chiaki Hatsuta, Asako Narita
  • Patent number: 11667984
    Abstract: A grain-oriented electrical steel sheet according to an embodiment of the present includes Si at 1.0 wt % to 7.0 wt %, C at 0.005 wt % or less (excluding 0 wt %), In at 0.001 wt % to 0.5 wt %, and the remainder including Fe and other impurities unavoidably added thereto.
    Type: Grant
    Filed: December 20, 2017
    Date of Patent: June 6, 2023
    Assignee: POSCO CO., LTD
    Inventors: Hyung Don Joo, Min Soo Han, Hyung Ki Park, Sang Woo Lee, Jin-Wook Seo
  • Patent number: 11667988
    Abstract: The present invention relates to a hot stamped component, a precoated steel sheet used for hot stamping, and a hot stamping process. The hot stamped component of the present invention is provided with a coating of aluminium or an aluminium alloy on at least one surface of the base steel, the coating is produced by interdiffusion between the base steel and a precoating of aluminium or aluminium alloy, and the coating has a thickness of 6 to 26 ?m.
    Type: Grant
    Filed: June 17, 2022
    Date of Patent: June 6, 2023
    Assignee: Ironovation Materials Technology Co., Ltd.
    Inventors: Hongliang Yi, Zhiyuan Chang, Zhaoyuan Liu, Dapeng Yang, Xiaochuan Xiong
  • Patent number: 11660639
    Abstract: A method for producing a powdered starting material, which is provided for production of rare earth magnets, including includes the following steps: pulverizing an alloy, including at least one rare earth metal, wherein a powdered intermediate product is formed from the alloy including the at least one rare earth metal, and carrying out at least one classification aimed at particle size and/or particle density for the powdered intermediate product. A fraction of the powdered intermediate product, which is formed by the at least one classification, is used for fabrication of rare earth magnets. Furthermore, at least one dynamic classifier is provided, implementing at least one classification directed at particle size and/or particle density for the powdered intermediate product and thereby separates the fraction from the powdered intermediate product, which forms the starting material for manufacturing rare earth magnets.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: May 30, 2023
    Assignee: NETZSCH Trockenmahltechnik GmbH
    Inventors: Frank Winter, Hermann Sickel, Wilhelm Femengel
  • Patent number: 11660673
    Abstract: An additively manufactured (AM) object may include a body including an opening in an exterior surface thereof, the opening having a shape and a first area at the exterior surface of the body. A mask may be positioned over the opening. The mask has the shape of the opening and a second area that is larger than the first area so as to overhang the exterior surface of the body about the opening. A plurality of support ligaments couple to the mask and the exterior surface of the body at a location adjacent to the opening to support a portion of the mask. A coating can be applied to the object, and the mask removed. The final AM object includes a plurality of ligament elements extending from the exterior surface of the body and through the coating adjacent the opening, each ligament element at least partially surrounded by the coating.
    Type: Grant
    Filed: October 19, 2020
    Date of Patent: May 30, 2023
    Assignee: General Electric Company
    Inventors: Matthew Troy Hafner, Christopher Donald Porter, Zachary John Snider, Jeffrey Clarence Jones
  • Patent number: 11655526
    Abstract: A duplex stainless steel having excellent carbon dioxide corrosion resistance, excellent sulfide stress corrosion cracking resistance, and excellent sulfide stress cracking resistance. The duplex stainless steel comprises, by mass %, C: 0.03% or less, Si: 1.0% or less, Mn: 0.10 to 1.5%, P: 0.030% or less, S: 0.005% or less, Cr: 20.0 to 30.0%, Ni: 5.0 to 10.0%, Mo: 2.0 to 5.0%, Cu: 2.0 to 6.0%, N: less than 0.07%, at least one selected from Al: 0.05 to 1.0%, Ti: 0.02 to 1.0%, and Nb: 0.02 to 1.0%, and the balance being Fe and unavoidable impurities, and has a structure that is 20 to 70% austenite phase, and 30 to 80% ferrite phase in terms of a volume fraction.
    Type: Grant
    Filed: December 20, 2017
    Date of Patent: May 23, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Kenichiro Eguchi, Masao Yuga
  • Patent number: 11655524
    Abstract: The invention is a copper alloy with excellent comprehensive performance, including the following components in percentage by weight: 0.4 wt %-2.0 wt % of Ni, 0.2 wt %-2.5 wt % of Sn, 0.02 wt %-0.25 wt % of P, 0.001 wt %-0.5 wt % of Si, and the balance of Cu and unavoidable impurities. The copper alloy has a yield strength of 550 MPa or above, and an electrical conductivity of 38% IACS or above. A bending workability is as follows: the value of R/t in the GW direction is less than or equal to 1, and the value of R/t in the BW direction is less than or equal to 2; and after the copper alloy is kept at 150° C. for 1000 hours, a residual stress rate is greater than or equal to 75%, and the stress relaxation resistance is excellent.
    Type: Grant
    Filed: September 4, 2018
    Date of Patent: May 23, 2023
    Assignee: NINGBO POWERWAY ALLOY MATERIAL CO., LTD.
    Inventors: Chaoyong Yang, Ning Li, Jiangang Li, Hongbin Zhao, Taisheng Yang, Yaohua Zhou
  • Patent number: 11655516
    Abstract: A tempered and coated steel sheet having a composition containing the following elements, expressed in percentage by weight: 0.17%?carbon?0.25%, 1.8%?manganese?2.3%, 0.5%?silicon?2.0%, 0.03%?aluminum?1.2%, sulphur?0.03%, phosphorus?0.03%, the remainder composition being composed of iron and unavoidable impurities caused by processing, the microstructure of said steel sheet containing in area fraction, 4 to 20% residual austenite, 0 to 15% of ferrite, 40 to 85% tempered bainite and a minimum of 5% of tempered martensite, wherein the cumulated amounts of tempered martensite and residual austenite is between 10 and 30%. The composition may also contain one or more of the following elements: chromium?0.4%, molybdenum?0.3%, niobium?0.04%, titanium?0.1%. Manufacturing methods and use of tempered and coated steel sheet for making vehicle parts are also described.
    Type: Grant
    Filed: December 15, 2017
    Date of Patent: May 23, 2023
    Assignee: ArcelorMittal
    Inventors: Jean-Marc Pipard, Marc Olivier Thenot
  • Patent number: 11655518
    Abstract: In accordance with one aspect of the present disclosure, there is provided a steel material for a tailor-welded blank, including 0.04 to 0.06 wt % of carbon (C), 1.2 to 1.5 wt % of manganese (Mn), 0.01 to 0.10 wt % of titanium (Ti), 0.01 to 0.10 wt % of niobium (Nb), and the balance of iron (Fe) and inevitable impurities; having a tensile strength (TS) of 550 MPa or greater, a yield strength (YS) of 300 MPa or greater, and an elongation (EL) of 20% or greater; and having a dual-phase structure of ferrite and martensite.
    Type: Grant
    Filed: November 16, 2021
    Date of Patent: May 23, 2023
    Assignee: Hyundai Steel Company
    Inventors: Byung Gil Yoo, Hyeong Hyeop Do, Chee Woong Song, Do Hak Kim, Young Mun Shin, Soon Geun Jang, Sang Mun Hong
  • Patent number: 11654483
    Abstract: A powder treatment assembly and method for treating a feedstock powder of feedstock particles includes directing the feedstock powder into a plasma chamber within a reactor, exposing the feedstock powder to a plasma field generated by a plasma source to form a treated powder having treated particles with an increased average sphericity relative to the feedstock particles, and supplying a hot gas sheath flow downstream of the plasma chamber, the hot gas sheath flow substantially surrounding the treated powder.
    Type: Grant
    Filed: April 7, 2020
    Date of Patent: May 23, 2023
    Assignee: General Electric Company
    Inventors: Frederic Larouche, Matthieu Balmayer, Gabriel Dickson
  • Patent number: 11655513
    Abstract: Methods of making magnesium-based alloy components, such as automotive components, include treating a casting comprising a magnesium-based alloy to a first deforming process to form a preform. In one aspect, the first deforming process has a first maximum predetermined strain rate of greater than or equal to about 0.001/s to less than or equal to about 1/s in an environment having a temperature of ?to about 250° C. to ?to about 450° C. In another aspect, the first deforming process is cold deforming that is followed by annealing. The preform is then subjected to a second deforming process having a second maximum predetermined strain rate of ?about 1/s to ?about 100/s in an environment having a temperature of ?about 150° C. to ?about 450° C. to form the magnesium-based alloy component substantially free of cracking. A solid magnesium-based alloy component having select microstructures are also provided.
    Type: Grant
    Filed: December 10, 2020
    Date of Patent: May 23, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Henry Zhan
  • Patent number: 11654484
    Abstract: A method of forming a part includes metal binder jet printing a first green component with a first attachment interface, de-powdering the first green component, assembling the first green component with a second component comprising a second attachment interface and forming an assembly such that the first attachment interface and the second attachment interface are adjacent to each other. The assembly is sintered such that volumetric shrinkage of at least the first green component creates a compressive force across the first attachment interface and the second attachment interface, and the compressive force across the first attachment interface and the second attachment interface and heat from the sintering results in a metallurgical bond across the first attachment interface and the second attachment interface such that a monolithic part is formed.
    Type: Grant
    Filed: October 1, 2020
    Date of Patent: May 23, 2023
    Assignee: Ford Global Technologies, LLC
    Inventors: John Cornell, Mark Meinhart, Jason Powell, Wolfram Buschhaus
  • Patent number: 11655521
    Abstract: A graphene modifying method of metal having following steps of providing metal powders, graphene powders and a binder, the metal powder has metal particles, and the graphene powder has graphene micro pieces, each graphene micro piece is formed by 6-atom unit cells connected with each other, each 6-atom unit cell is connected to a stearic acid functional group by a sp3 bond; mixing the metal powder, the graphene powder, and the binder to generate heat by a friction, each sp3 bond connected with the stearic acid functional group is thereby heated and broken, each 6-atom unit cell is connected with other 6-atom unit cells via the broken sp3 bond, and the metal particles are thereby wrapped by the 6-atom unit cells; and sintering the metal particles into a metal body to transform the plurality of graphene micro pieces into a three-dimensional mash embedded in the metal body.
    Type: Grant
    Filed: March 27, 2020
    Date of Patent: May 23, 2023
    Assignee: Amazing Cool Technology Corp
    Inventors: Wei-Lin Tseng, Yang-Ming Shih, Chi-Hang Hung
  • Patent number: 11655529
    Abstract: A Zr-based amorphous alloy and a manufacturing method thereof, wherein the Zr-based amorphous alloy includes a composition of (ZraHfbCucNidAle)100-XOx, wherein a, b, c, d, e, x are atomic percentages, and 49?a?55, 0.05?b?1, 31?c?38, 3?d?5, 7?e?10.5, and 0.05?x?0.5, wherein based on the volume of the alloy, the Zr-based amorphous alloy is cast into a rod-shaped sample having a diameter of 12-16 mm and a length of 60 mm, an amorphous content of 40%-95%, a strength of above 1800 MPa, and a fracture toughness of higher than 90 KPam1/2.
    Type: Grant
    Filed: April 20, 2018
    Date of Patent: May 23, 2023
    Inventors: Yi Li, Yinxiao Wang, Hongchuan Cai, Jinjiu Qiu
  • Patent number: 11649523
    Abstract: A process for roasting of metal concentrate wherein concentrate particles are fed into a roaster where they are thermally treated at a temperature in the range of 500 and 1200° C. in a fluidized bed to form a calcine. At least parts of the calcine are withdrawn from the roaster together with a gas stream as a solid fraction. Concentrate particles with a diameter at least 50% smaller than the average diameter of the concentrate particles are separated as small particles and/or particles from the gas-solid-fraction are separated in at least one step as small calcine particles and/or particles are gained in another hydrometallurgical step as other particles. Defined particles are pelletized, whereby at least 80% of the pellets feature a diameter of at least 80% of the concentrate particles average diameter. The pellets are fed into the roaster.
    Type: Grant
    Filed: June 2, 2017
    Date of Patent: May 16, 2023
    Assignee: METSO OUTOTEC FINLAND OY
    Inventors: Jochen Güntner, Alexandros Charitos, Jörg Hammerschmidt
  • Patent number: 11649536
    Abstract: The invention relates to a method for producing a stamped component of motor vehicle bodywork or body structure from aluminium alloy comprising the steps of producing a metal sheet or strip of thickness between 1.0 and 3.5 mm in an alloy of composition (% by weight): Si: 0.60-0.85; Fe: 0.05-0.25; Cu: 0.05-0.30; Mn: 0.05-0.30; Mg: 0.50-1.00; Ti: 0.02-0.10; V: 0.00-0.10 with Ti+V?0.10, other elements each <0.05, and <0.15 in total, remainder aluminium, with Mg<?2.67×Si+2.87, dissolving and steeping, pre-tempering, maturation for between 72 hours and 6 months, stamping, tempering at a temperature of around 205° C. with a hold time between 30 and 170 minutes or tempering at a time-temperature equivalent, painting and “bake hardening” of the paints at a temperature of 150 to 190° C. for 15 to 30 minutes.
    Type: Grant
    Filed: April 3, 2018
    Date of Patent: May 16, 2023
    Assignee: CONSTELLIUM NEUF-BRISACH
    Inventors: Estelle Muller, Olivier Rebuffet, Guillaume Delgrange
  • Patent number: 11649166
    Abstract: An efficient method of producing a carbonate apatite is provided. The method comprises: a first step of calcining animal bone; and a second step of reacting a bone calcined product obtained in the first step with a basic carbonate compound.
    Type: Grant
    Filed: January 2, 2020
    Date of Patent: May 16, 2023
    Assignee: JAPAN ATOMIC ENERGY AGENCY
    Inventors: Yurina Sekine, Takuya Nankawa, Naofumi Kozai