Patents Examined by Archene A. Turner
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Patent number: 11560611Abstract: A cutting tool which may be used in machining various material may include a body and one or more cutting elements associated therewith. In one example, the cutting element(s) may comprise a superhard table, such as a polycrystalline diamond table. In some embodiments, the polycrystalline diamond table may have a diamond density of approximately 95 percent volume or greater. In some embodiments, the thickness of the superhard table may be approximately 0.15 inch. In some embodiments, the superhard table may include a chip breaking feature or structure. Methods of shaping, finishing or otherwise machining materials are also provided, including the machining of materials comprising titanium.Type: GrantFiled: August 1, 2019Date of Patent: January 24, 2023Assignee: US SYNTHETIC CORPORATIONInventors: Regan Leland Burton, Dan Bagley, Ken Jensen
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Patent number: 11555255Abstract: A member for an apparatus for manufacturing a semiconductor single crystal having long product life and a tantalum carbide coated carbon material are provided. The tantalum carbide coated carbon material according to the present invention is a tantalum carbide coated carbon material in which at least a part of a surface of a carbon base material is coated with a tantalum carbide coated film containing tantalum carbide as a main component, in which in the tantalum carbide coated film, an intensity of an X-ray diffraction line corresponding to a plane with respect to an out-of-plane direction is larger than intensities of X-ray diffraction lines corresponding to other crystal planes, and the intensity ratio is 60% or more with respect to a sum of intensities of X-ray diffraction lines corresponding to all crystal planes.Type: GrantFiled: January 15, 2021Date of Patent: January 17, 2023Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Chikara Mori, Waichi Yamamura, Shoji Kano, Akihiro Hirate
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Patent number: 11555241Abstract: A coating system for a turbine engine component is disclosed. The coating system includes a substrate, an optional bond coat, a synthetic oxide layer and a top coat. The synthetic oxide layer is formed by atomic layer deposition and includes two or more oxides.Type: GrantFiled: July 3, 2018Date of Patent: January 17, 2023Assignee: RAYTHEON TECHNOLOGIES CORPORATIONInventors: Paul Sheedy, John A. Sharon, Neal Magdefrau, Ryan M. Deacon, Wayde R. Schmidt
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Patent number: 11548074Abstract: Provided is a coated cutting tool having improved wear resistance and fracture resistance and a prolonged tool life. The coated cutting tool includes a substrate and a coating layer formed on the substrate. The coating layer includes a first layer containing Ti(Cx1N1-x1) and a second layer containing (Ti1-y1Aly1)N, particles in the first layer have an average particle size of 5 nm or more and less than 100 nm, 1.0?I(111)/I(200)?20.0 in the first layer, the first layer has an average thickness of 5 nm or more and 1.0 ?m or less, 0.1?I(111)/I(200)?1.0 in the second layer, particles in the second layer have an average particle size of more than 100 nm and 300 nm or less, and the second layer has an average thickness of 5 nm or more and 2.0 ?m or less.Type: GrantFiled: March 23, 2021Date of Patent: January 10, 2023Assignee: TUNGALOY CORPORATIONInventor: Takao Katagiri
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Patent number: 11541461Abstract: A coated cutting tool includes a substrate and a hard film on coated on the substrate. The hard film contains a complex nitride of Al and Cr. The hard film includes aggregates of columnar grains grown on the substrate along the thickness of the film. The nitride has an Al content of 60 atom % or more, a Cr content of 10 atom % or more, and a total content of Al and Cr of 90 atom % or more relative to the total amount of metal and metalloid elements. The complex nitride has the highest peak intensity assigned to crystal plane (311) of an fcc structure in X-ray diffractometry. In the hard film, the ratio of an X-ray diffraction intensity of plane (311) to the intensities of the other planes is 1.30 or more. A method and a system are also provided for manufacturing the coated cutting tool by chemical vapor deposition.Type: GrantFiled: November 9, 2018Date of Patent: January 3, 2023Assignee: MOLDINO Tool Engineering, Ltd.Inventors: Yuuzoh Fukunaga, Masayuki Imai
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Patent number: 11541468Abstract: A coated tool of the present disclosure is provided with a base member and a coating layer located on a surface of the base member. The coating layer includes a TiCNO layer and an Al2O3 layer. The Al2O3 layer is located in contact with the TiCNO layer at a position farther from the base member than the TiCNO layer is. The TiCNO layer includes a plurality of first protrusions that project toward the Al2O3 layer, and a beam that extends in a direction intersecting a direction in which the first protrusions project, to connect the first protrusions. A cutting tool of the present disclosure is provided with: a holder extending from a first end toward a second end and including a pocket on a side of the first end; and the above-described coated tool located in the pocket.Type: GrantFiled: January 28, 2019Date of Patent: January 3, 2023Assignee: KYOCERA CorporationInventors: Yuusaku Sugawa, Yoshikazu Kodama, Kenji Kumai, Takanori Sugiyama, Hirotoshi Itoh
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Patent number: 11534835Abstract: A coated tool of the present disclosure is provided with a base member and a coating layer located on a surface of the base member. The coating layer includes a TiCNO layer and an Al2O3 layer. The Al2O3 layer is located in contact with the TiCNO layer at a position farther from the base member than the TiCNO layer is. The TiCNO layer includes a first composite protrusion including a first protrusion that projects toward the Al2O3 layer and a second protrusion that projects from the first protrusion in a direction intersecting a direction in which the first protrusion projects. A cutting tool of the present disclosure is provided with: a holder extending from a first end toward a second end and including a pocket on a side of the first end; and the above-described coated tool located in the pocket.Type: GrantFiled: January 28, 2019Date of Patent: December 27, 2022Assignee: KYOCERA CorporationInventors: Yuusaku Sugawa, Yoshikazu Kodama, Kenji Kumai, Takanori Sugiyama, Hirotoshi Itoh
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Patent number: 11534836Abstract: A surface-coated cutting tool includes: a substrate including a rake face and a flank face; a first coating film that coats the rake face; and a second coating film that coats the flank face, wherein the first coating film includes a first composite nitride layer at a region d1 on the rake face, the second coating film includes a second composite nitride layer at a region d2 on the flank face, the first composite nitride layer includes Ti1-x1-y1Alx1Tay1C?1N?1, the second composite nitride layer includes Ti1-x2-y2Alx2Tay2C?2N?2.Type: GrantFiled: January 30, 2019Date of Patent: December 27, 2022Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Kouhei Yoshimura, Haruyo Fukui, Makoto Setoyama, Keizo Tanaka
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Patent number: 11537081Abstract: A component of external parts for a timepiece, the component including a first silicon-based part and a second metal-based part, where one surface of the first part is welded using laser-type electromagnetic radiation onto a surface of the second part in order to secure the parts to each other. A method for fabrication of a component of external parts for a timepiece, by forming a first silicon-based part and a second metal-based part, mounting a surface of the first part on a surface of the second part, and welding, using laser-type electromagnetic radiation, the surface of the first part mounted on the surface of the second part, in order to secure the parts to each other.Type: GrantFiled: May 22, 2015Date of Patent: December 27, 2022Assignee: The Swatch Group Research and Development LtdInventor: Jean-Luc Bazin
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Patent number: 11534845Abstract: A heterogeneous composite consisting of near-nano ceramic clusters dispersed within a ductile matrix. The composite is formed through the high temperature compaction of a starting powder consisting of a core of ceramic nanoparticles held together with metallic binder. This core is clad with a ductile metal such that when the final powder is consolidated, the ductile metal forms a tough, near-zero contiguity matrix. The material is consolidated using any means that will maintain its heterogeneous structure.Type: GrantFiled: July 8, 2021Date of Patent: December 27, 2022Assignee: POWDERMET, INC.Inventors: Mark Grogan, Brian Doud, Andrew Sherman
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Patent number: 11517966Abstract: A coated tool of the present disclosure is provided with a base member and a coating layer located on a surface of the base member. The coating layer includes a TiCNO layer and an Al2O3 layer. The Al2O3 layer is located in contact with the TiCNO layer at a position farther from the base member than the TiCNO layer is. The TiCNO layer includes a composite protrusion including a first protrusion that projects toward the Al2O3 layer, a second protrusion that projects from the first protrusion in a direction intersecting a direction in which the first protrusion projects, and a third protrusion that projects from the second protrusion in a direction intersecting the direction in which the second protrusion projects.Type: GrantFiled: January 28, 2019Date of Patent: December 6, 2022Assignee: KYOCERA CORPORATIONInventors: Yuusaku Sugawa, Yoshikazu Kodama, Kenji Kumai, Takanori Sugiyama, Hirotoshi Itoh
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Patent number: 11499643Abstract: A valve component comprising a substrate with a sliding surface, the sliding surface being designed to be subjected to sliding against another surface during operation of the valve, wherein at least a portion of the sliding surface is coated with a coating comprising an under-layer comprising tungsten and an upper-layer deposited atop the under-layer, said upper-layer comprising diamond-like-carbon, wherein the under-layer comprises carbon and has a layer thickness of at least 11 micrometers, and the upper-layer has a lower coefficient of friction than the under-layer and has a layer thickness of at least 1.5 micrometers.Type: GrantFiled: August 6, 2018Date of Patent: November 15, 2022Assignee: Oerlikon Surface Solutions AG, PfäffikonInventors: Andreas Stadlberger, Florian Rovere, Olivier Jarry, Manfred Wurzer, Franz Widowitz
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Patent number: 11491549Abstract: The present disclosure provides a multilayer coated cutting material having increased wear resistance at high temperatures, a method for manufacturing the same, and a cutting tool insert for mechanical machining including the same. According to an embodiment of the present disclosure, the multilayer coated cutting material includes a cemented carbide, cermet, ceramic, a cubic crystal boron nitride-based material or a hard alloy body of high-speed steel, and a cutting layer positioned on the base material and configured in multiple layers.Type: GrantFiled: March 25, 2021Date of Patent: November 8, 2022Assignee: YG-1 CO., LTD.Inventors: Soo Hyun Cha, Geun Woo Park, Sang Young Jo
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Patent number: 11478858Abstract: A coated tool may include a base member and a coating layer. The coating layer may include a plurality of first AlTi layers indicated by Al1-x1Tix1 and a plurality of second AlTi layers indicated by Al1-x2Tix2. The coating layer may have alternating first AlTi layers and second AlTi layers, i.e. one upon another in a direction away from the base member, and x1 may be larger than x2. The plurality of first AlTi layers may include a first region having two or more adjacent first AlTi layers, where a first AlTi layer of the two or more adjacent first AlTi layers is located farther away from the base member and is smaller in thickness than a first AlTi layer of the two or more adjacent first AlTi layers located closer to the base member.Type: GrantFiled: June 15, 2018Date of Patent: October 25, 2022Assignee: KYOCERA CorporationInventors: Satoshi Mori, Risa Kouda
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Patent number: 11478857Abstract: A cutting insert may include a base member and a coating layer thereon. The coating layer may include a first layer including a titanium compound on the base member, a second layer including alumina and an upper surface on the first layer, and a third layer including a titanium compound on the upper surface. The coating layer may include a crack at a top surface and therein. In a cross section orthogonal to the top surface, the crack may be present in the third layer and the second layer; in the third layer it may have a width of 1 ?m or more. In the upper surface it may have a width of 0.5 ?m or more—smaller than the width of the crack in the third layer. Another part may have a width of 0.2 ?m or less closer to the base member than the upper surface.Type: GrantFiled: December 25, 2017Date of Patent: October 25, 2022Assignee: KYOCERA CorporationInventors: Kou Ri, Kenji Kumai
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Patent number: 11479862Abstract: A component of a turbine, in particular a gas turbine, wherein the component has a coating for increasing the erosion and corrosion resistance, wherein the coating is preferably applied directly to the component, wherein the coating consists of a functional layer and an intermediate layer, wherein the intermediate layer is arranged between the turbine blade substrate and the functional layer and wherein the functional layer consists of the elements Al, Cr, O and N.Type: GrantFiled: December 20, 2018Date of Patent: October 25, 2022Assignee: Oerlikon Surface Solutions AG, PfäffikonInventors: Juergen Ramm, Hamid Bolvardi, Oliver Jarry, Lin Shang, Beno Widrig, Carmen Jerg
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Patent number: 11478859Abstract: A coated tool according to the present disclosure includes a base member and a coating layer located on the base member. The coating layer includes a first peak located in a range of 0° to 90° and a second peak located at a higher angle side than the first peak in a distribution of X-ray intensity indicated at ? axis of a pole figure, the X-ray intensity regarding a plane of the cubic crystal. The coating layer further includes a valley part between the first peak and the second peak, and the valley part includes the X-ray intensity smaller than the X-ray intensity at each of the first peak and the second peak.Type: GrantFiled: January 24, 2019Date of Patent: October 25, 2022Assignee: KYOCERA CORPORATIONInventors: Dan He, Tsuyoshi Yamasaki
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Patent number: 11479515Abstract: A coated component, along with methods of its formation and use, is provided. The coated component includes a ceramic matrix composite (CMC) substrate comprising silicon carbide and having a mullite bondcoat on its surface. The mullite bondcoat includes an oxygen getter phase contained within a mullite phase. For example, the mullite bondcoat may include 60% to 98% by volume of the mullite phase. An environmental barrier coating is on the mullite bondcoat.Type: GrantFiled: December 21, 2018Date of Patent: October 25, 2022Assignee: General Electric CompanyInventors: Krishan Lal Luthra, Julin Wan
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Patent number: 11478860Abstract: A coated tool according to the present disclosure includes a base member and a coating layer located on the base member. The coating layer includes a first peak located in a range of 15° to 30° and a second peak located in a range of 60° to 75° in a distribution of X-ray intensity indicated at a axis of a pole figure, the X-ray intensity regarding a plane of the cubic crystal. The coating layer includes a valley part between the first peak and the second peak, and the valley part includes the X-ray intensity smaller than the X-ray intensity at each of the first peak and the second peak. The X-ray intensity at the first peak is 0.7 times or greater of the X-ray intensity at the second peak.Type: GrantFiled: January 24, 2019Date of Patent: October 25, 2022Assignee: KYOCERA CORPORATIONInventors: Dan He, Tsuyoshi Yamasaki
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Patent number: 11471949Abstract: Provided is a coated cutting tool having a base material side single layer portion and a laminated portion provided as a hard coating in order from a base material side. The base material side single layer portion is formed of a nitride-based hard coating in which a proportion of Al is highest among metal (including metalloid) elements, a sum of Al and Cr in a content ratio (atomic ratio) is 0.9 or more, and at least B is contained. In the laminated portion, a nitride-based a layer in which a proportion of Ti is highest among metal (including metalloid) elements and at least B is contained, and a nitride-based b layer in which a proportion of Al is highest among metal (including metalloid) elements and at least Cr and B are contained are alternately laminated.Type: GrantFiled: March 27, 2019Date of Patent: October 18, 2022Assignee: MOLDINO Tool Engineering, Ltd.Inventor: Ryoutarou Fuwa