Patents Examined by Archene Turner
  • Patent number: 11408508
    Abstract: A piston ring (10) has a running surface (12) and a flank surface (14) which are coated. The uppermost layer of the running surface (12) is a hydrogen-containing or a hydrogen-free DLC layer, and the uppermost layer of at least one flank surface (14) is a chromium layer. A method of producing a piston ring (10) includes forming a DLC layer as the uppermost layer of the running surface (12), and forming a chromium layer as the uppermost layer of at least one flank surface (14).
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: August 9, 2022
    Assignee: Federal-Mogul Burscheid GmbH
    Inventors: Walter Stumpf, Steffen Hoppe, Ralf Lammers, Rudolf Linde
  • Patent number: 11401599
    Abstract: Disclosed are rare earth metal containing silicate coatings, coated articles (e.g., heaters and susceptors) or bodies of articles and methods of coating such articles with a rare earth metal containing silicate coating.
    Type: Grant
    Filed: June 18, 2019
    Date of Patent: August 2, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Xiao-Ming He, Cheng-Hsuan Chou, Jennifer Y. Sun
  • Patent number: 11401587
    Abstract: Cemented carbide contains first hard-phase particles containing WC, second hard-phase particles which contain carbonitride containing at least Ti and Nb, and a metallic binder phase containing an iron-group element. The second hard-phase particle includes a granular core portion. The core portion contains composite carbonitride expressed as Ti1-X-YNbXWYC1-ZNZ, where X is not smaller than 0.1 and not greater than 0.2, Y is not smaller than 0 and not greater than 0.05, and Z is not smaller than 0.3 and not greater than 0.6. The cemented carbide has an absolute value of a difference not greater than 10, between a ratio (%) of an area occupied by the second hard-phase particles at a surface thereof and a ratio (%) of an area occupied by the second hard-phase particles in a region extending from the surface by 0.5 mm in a direction of depth.
    Type: Grant
    Filed: January 29, 2019
    Date of Patent: August 2, 2022
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kosuke Fukae, Hiroaki Gotou, Masato Michiuchi, Keiichi Tsuda
  • Patent number: 11401598
    Abstract: Provided are a friction reduced and wear resistant coating, a preparation method thereof and a piston ring. The coating includes an adhesive layer, a transition layer, a gradient layer and a function layer in sequence. The gradient layer is a CrMoxN layer in which Mo content progressively increases. The function layer includes at least one cyclical layer. Each cyclical layer includes a first CrMoxN layer and a second CrMoxN layer in sequence from bottom to top. The Mo content of the first CrMoxN layer is lower than the Mo content of the second CrMoxN layer. The coating provided by the present invention has a friction coefficient of 0.3 to 0.45, 10% to 30% lower than a CrN coating, and has an overall hardness of up to 1400 HV to 2600 HV and a thickness of 80 ?m, satisfying the required durability for the full lifecycle of the piston ring. The preparation process of the coating is simple and highly operable, and thus is convenient for industrialization.
    Type: Grant
    Filed: May 21, 2020
    Date of Patent: August 2, 2022
    Inventors: Qianxi Liu, Bo Zhang, Kaishun Li
  • Patent number: 11390942
    Abstract: A cutting tool comprises a substrate and an AlTiN layer, the AlTiN layer including cubic AlxTi(1-x)N crystal grains, an atomic ratio x of Al in the AlxTi(1-x)N being 0.7 or more and 0.95 or less, the AlTiN layer including a first major surface on a side of a surface of the cutting tool and a second major surface on a side of the substrate, the AlTiN layer including a first region having a distance of 0 nm or more and 100 nm or less from the first major surface, and a second region having a distance of more than 100 nm and 150 nm or less from the first major surface, the first region having a maximum oxygen content ratio of 5 atomic % or more and 30 atomic % or less, the second region having a maximum oxygen content ratio of less than 5 atomic %.
    Type: Grant
    Filed: June 2, 2020
    Date of Patent: July 19, 2022
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Yasuki Kido, Susumu Okuno, Fumiyoshi Kobayashi
  • Patent number: 11389878
    Abstract: Disclosed is a TiN-based sintered body and a cutting tool made of the TiN-based sintered body, which has 70 to 94 area % of a TiN phase, 1 to 25 area % of a Mo2C phase, and a remainder including a binder phase. The binder phase contains Fe and Ni whose total area ratio is 5 to 15 area %, and an amount of Ni to a total amount of Fe and Ni is 15 to 35 mass %. When an X-ray diffraction profile is measured in the cross section of the TiN-based sintered body, the diffraction peaks of TiN, Mo2C and Fe—Ni having an fcc structure are present, but the diffraction peaks of Fe—Ni having a bcc structure, a Fe3Mo3C phase, and a Fe3Mo3N phase are absent. The lattice constant of the TiN is 4.235 to 4.245 ?, and that of the Fe—Ni having an fcc structure is 3.58 to 3.62 ?.
    Type: Grant
    Filed: February 6, 2019
    Date of Patent: July 19, 2022
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Makoto Igarashi, Kazutaka Fujiwara
  • Patent number: 11389879
    Abstract: A cutting tool, comprising a substrate having a cutting surface and a coating adhered to the cutting surface in a solid state, wherein the coating includes a soft metal and is capable of melting and functioning as an in-situ liquid lubricant when the cutting tool is applied in a machining operation. Also, a method of applying a coating to a cutting tool, comprising receiving a premachining workpiece, the premachining workpiece formed of a coating material including a soft metal; and machining the premachining workpiece with the cutting tool such that a layer of the coating material adheres to a cutting surface of the cutting tool in a solid state.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: July 19, 2022
    Assignee: McMaster University
    Inventor: Maryam Aramesh
  • Patent number: 11383305
    Abstract: A cBN sintered compact has cubic boron nitride particles and a ceramic binder phase, and in the sintered compact, WSi2 having an average particle diameter of 10 nm to 200 nm is dispersed such that a content thereof is 1 vol % to 20 vol %. A cutting tool has the cBN sintered compact as a tool body.
    Type: Grant
    Filed: March 14, 2019
    Date of Patent: July 12, 2022
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Masahiro Yano, Shirou Oguchi, Yosuke Miyashita
  • Patent number: 11371139
    Abstract: A method of manufacturing a diamond by a vapor phase synthesis method includes: preparing a substrate including a diamond seed crystal; forming a light absorbing layer lower in optical transparency than the substrate by performing ion implantation into the substrate, the light absorbing layer being formed at a predetermined depth from a main surface of the substrate; growing a diamond layer on the main surface of the substrate by the vapor phase synthesis method; and separating the diamond layer from the substrate by applying light from a main surface of at least one of the diamond layer and the substrate to allow the light absorbing layer to absorb the light and cause the light absorbing layer to be broken up.
    Type: Grant
    Filed: January 29, 2020
    Date of Patent: June 28, 2022
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Yoshiki Nishibayashi, Natsuo Tatsumi, Hitoshi Sumiya, Kazuo Nakamae
  • Patent number: 11375615
    Abstract: A substrate for a printed circuit board according to an embodiment of the present invention includes a base film and a metal layer disposed on at least one of surfaces of the base film. In the substrate for a printed circuit board, an amount of nitrogen present per unit area, the amount being determined on the basis of a peak area of a N1s spectrum in XPS analysis of a surface of the base film exposed after removal of the metal layer by etching with an acidic solution, is 1 atomic % or more and 10 atomic % or less.
    Type: Grant
    Filed: August 6, 2016
    Date of Patent: June 28, 2022
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Printed Circuits, Inc., Sumitomo Electric Fine Polymer, Inc.
    Inventors: Yuichiro Yamanaka, Yoshio Oka, Satoshi Kiya, Yoshifumi Uchita, Makoto Nakabayashi
  • Patent number: 11370033
    Abstract: A surface coated cutting tool comprises a base material and a coating layer that coats the base material, the coating layer including an alternate layer composed of a first unit layer and a second unit layer alternately stacked, the first unit layer being composed of a nitride containing aluminum and zirconium, in the first unit layer, when the total number of metal atoms constituting the first unit layer is represented as 1, a ratio thereto of the number of atoms of the zirconium being not less than 0.65 and not more than 0.95, the second unit layer being composed of a nitride containing titanium and silicon, in the second unit layer, when the total number of metal atoms constituting the second unit layer is represented as 1, a ratio thereto of the number of atoms of the silicon being larger than 0 and not more than 0.20.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: June 28, 2022
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Haruyo Fukui, Makoto Setoyama, Keizo Tanaka, Kouhei Yoshimura
  • Patent number: 11371150
    Abstract: A coating includes a layer having an alumina matrix and at least one of zirconia grains and hafnia grains in the alumina matrix. An average grain size of the at least one of the zirconia grains and hafnia grains is 100 nm or less. A coated cutting tool includes a substrate and the coating bonded to the substrate. The substrate has a rake face, a flank face, and a cutting edge formed at the intersection of the rake face and the flank face.
    Type: Grant
    Filed: January 4, 2020
    Date of Patent: June 28, 2022
    Assignee: KENNAMETAL INC.
    Inventor: Zhenyu Liu
  • Patent number: 11365806
    Abstract: A piston ring with a coated outer surface is provided. The coating is disposed on end sections of the outer surface adjacent a gap. Typically, a middle section of the outer surface located between the end sections is not coated. The coating can be formed of CrN or DLC, and the CrN coating can be applied by physical vapor deposition (PVD). The end sections of the outer surface, upon which the coating is applied, are rough. For example, the outer surface can be blasted or otherwise textured to achieve the rough surface. The rough surface retains oil and distributes stress better than a smooth surface, and thus reduces crazing and flaking of the coating.
    Type: Grant
    Filed: September 9, 2019
    Date of Patent: June 21, 2022
    Assignee: Tenneco Inc.
    Inventors: Robert Reuven Aharonov, Marc Irrgeher
  • Patent number: 11359275
    Abstract: A method of manufacturing a diamond substrate includes: forming an ion implantation layer at a side of a main surface of a diamond seed substrate by implanting ions into the main surface of the diamond seed substrate; producing a diamond structure by growing a diamond growth layer by a vapor phase synthesis method on the main surface of the diamond seed substrate, after implanting the ions; and performing heat treatment on the diamond structure. The performed heat treatment causes the diamond structure to be separated along the ion implantation layer into a first structure including the diamond seed substrate and failing to include the diamond growth layer, and a diamond substrate including the diamond growth layer. Thus, the method of manufacturing a diamond substrate is provided that enables a diamond substrate with a large area to be manufactured in a short time and at a low cost.
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: June 14, 2022
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Takuji Okahisa, Yoshiyuki Yamamoto, Yoshiki Nishibayashi, Natsuo Tatsumi
  • Patent number: 11326252
    Abstract: A surface-coated cutting tool includes a substrate and a coating film that coats the substrate, wherein the coating film includes a hard coating layer constituted of a domain region and a matrix region, the domain region is a region having a plurality of portions divided and distributed in the matrix region, the domain region has a structure in which a first layer composed of a first Alx1Ti(1-x1) compound and a second layer composed of a second Alx2Ti(1-x2) compound are layered on each other, the matrix region has a structure in which a third layer composed of a third Alx3Ti(1-x3) compound and a fourth layer composed of a fourth Alx4Ti(1-x4) compound are layered on each other.
    Type: Grant
    Filed: December 27, 2018
    Date of Patent: May 10, 2022
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Yasuki Kido, Anongsack Paseuth, Susumu Okuno, Shinya Imamura
  • Patent number: 11326248
    Abstract: A coated cutting tool including a substrate and a single layer or multi-layer hard material coating is provided. The substrate is selected from cemented carbide, cermet, ceramics, cubic boron nitride (cBN), polycrystalline diamond, steel or high-speed steel. The hard material coating includes at least one layer of gamma-Al2O3, exhibiting particularly high hardness and reduced Young's modulus. The gamma-Al2O3 layer of the coated cutting tool is obtainable by means of a reactive magnetron sputtering process using at least one Al target, wherein the deposition is carried out using a reaction gas composition of argon (Ar) and oxygen (O2) at a total reaction gas pressure within the range from at least 1 Pa to at most 5 Pa, at an O2 partial pressure within the range from 0.001 Pa to 0.1 Pa, and at a temperature within the range from 400° C. to 600° C.
    Type: Grant
    Filed: November 7, 2018
    Date of Patent: May 10, 2022
    Assignee: WALTER AG
    Inventors: Dominic Diechle, Veit Schier
  • Patent number: 11318539
    Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, the coating layer including at least one ?-type aluminum oxide layer, wherein, in the ?-type aluminum oxide layer, a texture coefficient TC (2,1,10) of a (2,1,10) plane is 1.4 or more. TC ? ( 2 , 1 , 10 ) = I ? ( 2 , 1 , 10 ) I 0 ? ( 2 , 1 , 10 ) ? ? { 1 8 ? ? I ? ( h , k , l ) I 0 ? ( h , k , l ) } - 1 ( 1 ) (In formula (1), I (h,k,l) denotes a peak intensity for an (h,k,l) plane in X-ray diffraction of the ?-type aluminum oxide layer, I0 (h,k,l) denotes a standard diffraction intensity for an (h,k,l) plane which is indicated on a JCPDS Card No. 10-0173 for ?-type aluminum oxide, and (h,k,l) refers to eight crystal planes of (0,1,2), (1,0,4), (1,1,0), (1,1,3), (0,2,4), (1,1,6), (2,1,4) and (2,1,10).
    Type: Grant
    Filed: April 21, 2020
    Date of Patent: May 3, 2022
    Assignee: TUNGALOY CORPORATION
    Inventor: Hiroyuki Satoh
  • Patent number: 11311946
    Abstract: A coated tool of the present disclosure may include a base and a coating layer covering at least a part of the base. The base may include a hard phase of a carbonitride including Ti and a binder phase including at least one of Co and Ni and has a thermal expansion coefficient at 25 to 1000° C. of 9.0×10?6/° C. or more. The coating layer may include a TiCN layer and an Al2O3 layer positioned on the TiCN layer. The TiCN layer may have a compressive stress of 250 to 500 MPa. The Al2O3 layer may have a thickness of 2 ?m or more and a compressive stress of 450 MPa or more, and the value of the compressive stress is greater than the compressive stress of the TiCN layer.
    Type: Grant
    Filed: March 15, 2019
    Date of Patent: April 26, 2022
    Assignee: KYOCERA Corporation
    Inventors: Ayano Tanaka, Ryoma Nomiyama
  • Patent number: 11313028
    Abstract: A coated cutting tool and a process for the production thereof is provided. The coated cutting tool includes a substrate and a hard material coating, the substrate being selected from cemented carbide, cermet, ceramics, cubic boron nitride, polycrystalline diamond or high-speed steel. The hard material coating includes a (Ti,Al)N layer stack of alternately stacked (Ti,Al)N sub-layers. The layer stack has an overall atomic ratio of Ti:Al within the (Ti,Al)N layer stack within the range from 0.33:0.67 to 0.67:0.33, a total thickness of the (Ti,Al)N layer stack within the range from 1 ?m to 20 ?m, each of the individual (Ti,Al)N sub-layers within the (Ti,Al)N layer stack of alternately stacked (Ti,Al)N sub-layers having a thickness within the range from 0.5 nm to 50 nm, each of the individual (Ti,Al)N sub-layers within the (Ti,Al)N layer stack of alternately stacked (Ti,Al)N sub-layers being different in respect of the atomic ratio Ti:Al than an immediately adjacent (Ti,Al)N sub-layer, and other characteristics.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: April 26, 2022
    Assignee: Walter AG
    Inventors: Veit Schier, Wolfgang Engelhart
  • Patent number: 11311944
    Abstract: The cutting insert may include a substrate including a first surface, a second surface, and a cutting edge. The substrate may include a hard phase and a binder phase, and the hard phase may include a first hard phase and a second hard phase. In X-ray diffraction analysis, a peak of the first hard phase may be observed on a higher angle side than a peak of the second hard phase. The second hard phase in the second surface may include a compressive residual stress of 150 MPa or more. A maximum height (Rz) in the second surface may be 0.2 to 1.5 ?m. A maximum height of the cutting edge may be 2 to 30 times the maximum height in the second surface.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: April 26, 2022
    Assignee: KYOCERA CORPORATION
    Inventors: Ryoma Nomiyama, Junya Maegawa