Patents Examined by Christopher T. Schatz
  • Patent number: 12280550
    Abstract: A method producing thermoplastic liquid crystal polymer (TLCP) film(s) may include (i) preparing a TLCP film (adherend film) and a TLCP film (adhesive film); (ii) examining each TLCP film for relative intensity calculated as a ratio in percentage of a sum of peak areas of C—O bond peak and COO bond peak based on the total area of C1s peaks in the X-ray photoelectron spectroscopy (XPS) profile to calculate relative intensity X (%) for the adherend film and relative intensity Y (%) for the adhesive film; and (iii) controlling the TLCP film adhesive film to have a relative intensity Y by selection or activation treatment of the adhesive film so that the relative intensity X of the adherend film and the relative intensity Y of the adhesive film satisfy 38?X+Y?65??(1), and ?8.0?Y?X?8.0??(2).
    Type: Grant
    Filed: June 16, 2021
    Date of Patent: April 22, 2025
    Assignee: KURARAY CO., LTD.
    Inventors: Takahiro Nakashima, Minoru Onodera, Tatsuya Sunamoto
  • Patent number: 12275201
    Abstract: A method of forming a composite part from a mufti-ply prepreg composite charge comprises reducing pressure inside a bladder, located in a chamber that is at atmospheric pressure, below the atmospheric pressure. The method also comprises placing the multi-ply prepreg composite charge, having a first shape, in the chamber and reducing pressure inside the chamber below the atmospheric pressure. The method additionally comprises, while maintaining pressure inside the chamber below the atmospheric pressure, expanding the bladder within the chamber by increasing pressure inside the bladder to the atmospheric pressure, so that the multi-ply prepreg composite charge is compressed between the bladder and a forming tool, which is located inside the chamber, and the multi-ply prepreg composite charge is configured by the forming tool to a second shape, different from the first shape. The method also comprises curing the multi-ply prepreg composite charge, having the second shape.
    Type: Grant
    Filed: July 23, 2021
    Date of Patent: April 15, 2025
    Assignee: The Boeing Company
    Inventors: Andrew E. Modin, Dorekia Martin, Richard E. Heath, Eric C. Anderson, Caleb J. Handolescu, Richard Alexander Prause, Michael C. Hargrove, Justin H. Register
  • Patent number: 12279479
    Abstract: The present disclosure relates to a surface protective film and a method for manufacturing an organic light emitting electronic device.
    Type: Grant
    Filed: January 22, 2020
    Date of Patent: April 15, 2025
    Assignee: LG CHEM, LTD.
    Inventors: Jeong Min Choi, Hyun Cheol Kim, Sojin Kim, Hyungoo Kang, Jae Seung Lim
  • Patent number: 12275202
    Abstract: A method for producing an aerodynamic element for an aircraft, including a wall which is covered, at least partially, by a printed film including a plurality of ribs and/or grooves, the method including: providing a raw film made of a deformable material which is devoid of grooves and ribs; providing a pressure plate which includes a face provided with ribs and/or grooves complementary to the ribs and/or grooves of the printed film; placing said raw film on the wall of the element; positioning the pressure plate on the raw film, the printed side of the pressure plate facing the raw film; and a forming step during which the raw film is bonded with the wall of the component and during which the raw film is shaped by cooperation with the pressure plate to obtain the printed film including the ribs and/or the grooves.
    Type: Grant
    Filed: November 4, 2022
    Date of Patent: April 15, 2025
    Assignees: SAFRAN AIRCRAFT ENGINES, SAFRAN AEROSPACE COMPOSITES
    Inventors: Maxime Marie Désiré Blaise, Allison Glugla, Lauren Chin, Cali Lapenta
  • Patent number: 12263659
    Abstract: A method of making a composite elastic laminate is provided where an elastic layer is stretched in the machine-direction and while in a stretched state is fed into a grooved-roll assembly, together with outer facing layers, for imparting simultaneous cross-direction stretching forces to the superposed layers. The bi-directional stretching forces causes the elastic layer to tear and/or rupture allowing the laminate to be bonded in areas where the elastic layer has been displaced. Upon relaxation, a composite elastic laminate is provided having excellent breathability and elastic properties.
    Type: Grant
    Filed: August 30, 2018
    Date of Patent: April 1, 2025
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Jose Augusto Vidal De Siqueira, Michael R. Vaughan
  • Patent number: 12258483
    Abstract: The invention relates to a method for the additive manufacturing of a silicone elastomer article using a 3D printer. The invention also relates to a crosslinkable silicone composition for the additive manufacturing of a silicone elastomer article.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: March 25, 2025
    Assignees: ELKEM SILICONES FRANCE SAS, ELKEM SILICONES USA CORP., ELKEM SILICONI ITALIA S.R.L.
    Inventors: Jean-Marc Frances, Marco Del Torto, Damien Djian, Emmanuel Pouget, Raphael Mirgalet, Remi Thiria
  • Patent number: 12258683
    Abstract: The present disclosure relates to a process for producing one or more carbon fiber precursor fibers, particularly by spinning a polymer solution, wherein the polymer has a polydispersity (PDI) of less than or equal to 2, in a coagulation bath with a jet stretch of about 5 to about 60. The one or more carbon fiber precursor fibers produced may be used for producing carbon fiber, typically carbon fiber used in manufacturing composite materials.
    Type: Grant
    Filed: May 1, 2020
    Date of Patent: March 25, 2025
    Assignee: CYTEC INDUSTRIES INC.
    Inventors: Jeremy Moskowitz, Thomas Taylor, Amy Tucker, Eric Gladden, Billy Harmon
  • Patent number: 12230781
    Abstract: Systems and methods are provided for high volume roll-to-roll transfer lamination of electrodes for silicon-dominant anode cells.
    Type: Grant
    Filed: June 9, 2022
    Date of Patent: February 18, 2025
    Assignee: ENEVATE CORPORATION
    Inventors: Fred Bonhomme, Benjamin Park, Kirk Shockley, Giulia Canton, David J. Lee
  • Patent number: 12230765
    Abstract: Provided is a method that enables efficient production of a laminate for a secondary battery including an electrode and a separator that are affixed to each other while also ensuring adhesive strength between the electrode and the separator. The method of producing a laminate for a secondary battery includes: a step (A) of forming an adhesive material on an affixing surface of at least one of an electrode and a separator; a step (B) of, after step (A), conveying the electrode and the separator to an affixing start position without bringing another member into contact with the affixing surface on which the adhesive material has been formed; and a step (C) of, after step (B), affixing the electrode and the separator to each other via the affixing surface. The formed amount of the adhesive material in step (A) is not less than 0.1 g/m2 and not more than 100 g/m2.
    Type: Grant
    Filed: February 1, 2019
    Date of Patent: February 18, 2025
    Assignee: ZEON CORPORATION
    Inventors: Masanobu Sato, Masuhiro Oonishi, Hiroshi Koga, Keiichiro Tanaka
  • Patent number: 12215502
    Abstract: Systems and methods are described herein for manufacturing and using roofing membranes that are faster and easier to install than conventional adhesive-only membrane materials. In some embodiments, membrane materials are surface treated using a plasma flow, e.g., a blown-arc plasma flow, atmospheric plasma, corona plasma, or from portable plasma units, generated by passing a compressed plasma-generating gas through an electrical current to form the plasma-treated roofing membrane. The plasma treatments described herein may be applied as part of the manufacturing process, or in-situ at the site of roof installation. In some embodiments, membrane materials have surface chemistries, roughnesses and other surface characteristics that yield desired adhesion properties.
    Type: Grant
    Filed: July 21, 2022
    Date of Patent: February 4, 2025
    Assignee: BMIC LLC
    Inventors: Lingtao Yu, Linlin Xing, Daniel E. Boss
  • Patent number: 12202189
    Abstract: The present invention relates to vacuum forming process for moulding a thermoset material and a start-up process for moulding a thermoset material. The present invention also relates to articles produced by the vacuum forming process.
    Type: Grant
    Filed: May 30, 2019
    Date of Patent: January 21, 2025
    Assignee: Acell Industries Limited
    Inventors: Aldino Albertelli, Roberto Zedda
  • Patent number: 12194663
    Abstract: A mold comprising a first mold element and a second mold element releasingly engagable between an open position and a closed position to define a mold cavity in the closed position and a first part line between the first mold element and second mold element. The first mold element comprises a first mold portion and a second mold portion configured to be reversible separable with respect to one another to define a second part line therebetween disposed interiorly with respect to a periphery of the first part line. At least one vent is disposed in the second part line. In one embodiment, the at least one vent comprises a passageway configured to permit mold material in the mold cavity to enter but not to exit the passageway to cause at least partial curing of the mold material in the passageway.
    Type: Grant
    Filed: July 21, 2023
    Date of Patent: January 14, 2025
    Assignee: Proprietect L.P.
    Inventors: Brian Beamish, Stephen T. McGrath, Kevin G. Kangas
  • Patent number: 12187020
    Abstract: A method for making an accessory cladding element for use in architecture and design. The method provides preparing an elastically deformable support element, including a first outer surface, in particular a decorated surface, a second outer surface and a plurality of spacer elements placed between the two surfaces. An impermeable and removable layer is applied on the first outer surface to protect at least a part thereof. Then a fluid cement mixture is prepared and introduced into the support element to obtain a cement-based composite structure in a deformable state. The excess fluid cement mixture is removed from the support element. The cement-based composite structure in the deformable state is positioned in a forming device which gives it the desired shape. The composite structure is solidified and after the removable layer is removed.
    Type: Grant
    Filed: June 26, 2020
    Date of Patent: January 7, 2025
    Assignee: POLITECNICO DI MILANO
    Inventors: Tiziana Poli, Alberto Speroni, Andrea Giovanni Mainini
  • Patent number: 12179298
    Abstract: A method for repairing a crack in a structure includes mounting a manifold to the structure around the crack. The structure has a nonplanar surface contour that surrounds the crack. The manifold has a base portion, a cover portion, and a plug. The base portion has a grip surface configured to conform to the nonplanar surface contour of the structure. The cover portion is connected to the base portion, and has an injection port and a vent port in fluid communication with a channel aligned to the crack. The injection port transfers a bonding material into and out of the channel. The plug closes and opens the vent port. The method includes filling the channel with the bonding material to direct the bonding material into the crack, and draining the bonding material from the manifold.
    Type: Grant
    Filed: November 28, 2023
    Date of Patent: December 31, 2024
    Assignee: The Boeing Company
    Inventors: Michael J. Deluca, Matthew H. Cawthorne, Howard T. Rolleston
  • Patent number: 12172419
    Abstract: A method of cosmetically altering a fiberglass piece comprising having a graphical element disposed on a layer of textile fabric. An outer layer of a curable gel-coat is applied to a mold for the cosmetically altered fiberglass piece. At least one intermediate layer of textile is then applied over the outer layer, the textile comprising a graphical element disposed adjacent to the outer layer. An inner layer is then applied to the intermediate layer, the inner layer providing structural support to the fiberglass piece. A bonding agent is then applied to wet out the outer layer, the intermediate layer, and the inner layer, thereby resulting in an assembly of a wet out three-layer combination, the curing of which results in the cosmetically altered fiberglass piece.
    Type: Grant
    Filed: February 22, 2023
    Date of Patent: December 24, 2024
    Assignee: Live Watersports, LLC
    Inventors: John D Cleckner, Tim A. Weinberger, Gregory Richard Cody
  • Patent number: 12172339
    Abstract: A tool for manufacturing a ceramic matrix composite part by injecting a slurry, the tool includes an injection chamber intended to receive at least one fibrous preform to be densified, wherein the injection chamber includes first injection ports which are formed in a first side of the injection chamber for injecting the slurry into the injection chamber, the first injection ports being distributed along the first side of the injection chamber; the injection chamber includes first drainage ports which are formed on the first side of the injection chamber for draining a liquid phase of the slurry from the injection chamber, the first drainage ports being distributed along the first side of the injection chamber; and the tool includes a first filtration element which is located on the first side of the injection chamber and which is located opposite the first drainage ports.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: December 24, 2024
    Assignee: SAFRAN CERAMICS
    Inventors: Eric Philippe, Medhy Damien Bounia, Aurélia Clerambourg
  • Patent number: 12172386
    Abstract: A method for manufacturing a pad with dynamic massage bubbles includes: preparing an upper-half foam substrate and a lower-half foam substrate; and bonding the upper-half foam substrate and the lower-half foam substrate together by means of hot press so that air bubbles are formed therebetween. Particularly, then form-setting bake is performed under a progressively decreased baking temperature, so that as the pad is cooled gradually, the air bubbles are well shaped. The method provides improved dimensional control of air bubbles, thereby significantly enhancing manufacturing precision and yield.
    Type: Grant
    Filed: December 13, 2022
    Date of Patent: December 24, 2024
    Inventor: Zhaoming Wei
  • Patent number: 12165901
    Abstract: A system and method for cleaning ring frames is disclosed. In one embodiment, a ring frame processing system includes: a plurality of blades for mechanically removing tapes and tape residues from surfaces of a ring frame; a plurality of wheel brushes for conditioning the surfaces of the ring frame; and a transport mechanism for transporting the ring frame.
    Type: Grant
    Filed: August 8, 2023
    Date of Patent: December 10, 2024
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chien-Fa Lee, Hsu-Shui Liu, Jiun-Rong Pai, Shou-Wen Kuo, Jian-Hung Cheng, M. C. Lin, C. C. Chien, Hsuan Lee, Boris Huang
  • Patent number: 12139909
    Abstract: A method to produce a building panel, including providing a core, applying a first paper layer on a first surface of the core, wherein the first paper layer includes a resin impregnated paper, applying refined lignocellulosic fibres on the first paper layer, applying a wood veneer layer above the refined lignocellulosic fibres, applying pressure to the core, the first paper layer, the refined lignocellulosic fibres, and the wood veneer layer to form a building panel. Also, to such building panel.
    Type: Grant
    Filed: March 17, 2022
    Date of Patent: November 12, 2024
    Assignee: VÄLINGE INNOVATION AB
    Inventor: Göran Ziegler
  • Patent number: 12134211
    Abstract: A method and an apparatus are disclosed for processing plastics, in which the material in incoherent solid state is dehumidified in a hopper and is then melted in an extruder, after which the molten material is used in a moulding device for moulding by injection and/or by blow moulding and/or compression, and in which a set point pressure value of the molten material is set on the basis of a measured residual humidity value of the dehumidified incoherent solid material, so as to decrease the pressure value by a preset variation value if the measured residual humidity value is lower than a reference value and to increase the pressure value by a preset variation value if the measured residual humidity value is higher than said reference value.
    Type: Grant
    Filed: February 19, 2020
    Date of Patent: November 5, 2024
    Assignee: PIOVAN S.P.A.
    Inventors: Enrico Bellio, Davide Cappellini