Abstract: Systems and method for fabricating a metal core truss panel with seamlessly embedded features in accordance with embodiments of the invention are illustrated. One embodiment includes a method for producing a metal core truss panel composite, the method including fabricating a sacrificial core truss panel including a plurality of interconnected truss members and at least one embedded feature, and plating the sacrificial core truss panel with a layer of metal forming a metal core truss panel including a plurality of interconnected metal truss members and at least one seamlessly embedded metal feature.

Abstract: A mold comprising a first mold element and a second mold element releasingly engagable between an open position and a closed position to define a mold cavity in the closed position and a first part line between the first mold element and second mold element. The first mold element comprises a first mold portion and a second mold portion configured to be reversible separable with respect to one another to define a second part line therebetween disposed interiorly with respect to a periphery of the first part line. At least one vent is disposed in the second part line. In one embodiment, the at least one vent comprises a passageway configured to permit mold material in the mold cavity to enter but not to exit the passageway to cause at least partial curing of the mold material in the passageway.

Abstract: A composite forming station for forming a T-profile composite part from a planar laminate. The composite forming station includes in-line rollers arranged along a forming direction, wherein a thickness and/or edge angle each roller is greater than the preceding roller, wherein the rollers gradually splay apart feet sections of the planar laminate to convert the laminate to the T-profile composite part.

Abstract: Provided is a production method for a film laminate by which a tough film can be bonded to a brittle film while the breakage of the brittle film is prevented. The production method for a film laminate of the present invention includes bonding a tough film having an elongated shape to a brittle film having an elongated shape while conveying the brittle film, wherein the method includes bonding the tough film and the brittle film to each other by bringing the tough film close to the brittle film, followed by blowing of a gas from a side of the tough film opposite to the brittle film.

Abstract: A system for preparing a bladder for use in manufacturing a composite stringer includes a sock application station, a film application station, and a composite ply application station. The sock application station has a sock cartridge configured to progressively apply a breather sock of breather material in tubular form onto a bladder as the bladder exits the sock cartridge to thereby result in a sock-bladder assembly. The film application station is located downstream of the sock application station and is configured to inflate a film from a flat shape into an open film tube prior to application over the sock-bladder assembly to thereby result in a film-sock-bladder assembly.

Abstract: A method for fabricating a composite part using a 3D printing machine. The method includes forming the part by depositing a plurality of part layers in a consecutive manner on top of each other where each layer is deposited by laying down rows of filaments made of a thermoplastic composite material. Reinforcing Z-pins are then inserted through the part layers to provide reinforcement of the part in the Z-direction. A plurality of additional part layers are deposited in a consecutive manner on top of each other on the part layers including the reinforcing Z-pins where each additional part layer is also deposited by laying down rows of filaments made of a thermoplastic composite material. Reinforcing Z-pins are also inserted through the additional part layers to provide reinforcement of the part in the Z-direction.

Abstract: A load introduction device and a method for adhesive bonding of a load introduction device for fiber composite materials is disclosed. A sealant, particularly a first adhesive is used in the creation of a cavity and in the creation of a secured arrangement for the injection of adhesive into the cavity.

Abstract: A membrane assembly for vacuum bagging includes an elongate sheet of flexible material capable of being rolled up into a cylindrical configuration and unrolled from the cylindrical configuration into a flattened-out configuration, a bistable tape spring attached to or captured by the elongate sheet, and an inflatable tube attached to or captured by the elongate sheet. The bistable tape spring has a first stable state which is a straightened-out state, a second stable state which is a rolled-up state, and a transition state between the first and second stable states. The inflatable tube is sealed at one end and has an orifice at the other end for admission of a fluid therethrough for inflation of the inflatable tube.

Abstract: A display module manufacturing apparatus includes a stage on which a display module is disposed, a heater disposed on the stage, and configured to heat a first area of the display module, and wherein the heater includes a plurality of side surfaces and a contact surface, and a first bump controller detachably coupled to one side surface among the plurality of side surfaces and including a first bottom surface facing an upper surface of the stage. The contact surface is closer to the upper surface of the stage than the first bottom surface.

Abstract: A fibrous structure comprising first and second plies. The first ply comprises a first textured substrate comprising a first side comprising first discrete regions and a first continuous region extending between the first discrete regions, each first discrete region comprising an outer section and sidewall sections extending outwardly from the adjacent first continuous region to the outer section; a second side comprising first discrete portions corresponding to the first discrete regions and a first continuous portion corresponding to the first continuous region; and first polymer particles deposited on at least one of the first side or the second side. When the first polymer particles are deposited on the first side, the first polymer particles are substantially deposited on the outer sections of the first discrete regions and do not extend to the adjacent first continuous region.

Abstract: A liquid composite molding method includes the steps of providing a part mold that has an inlet gate and an exit gate, placing a fabric preform over the part mold, placing a membrane over the fabric preform and securing a pressure cap to the part mold. The pressure cap and part mold together form a pressure chamber with a headspace between the membrane and the pressure cap. The method further includes the step of filling the fabric preform with liquid resin under the membrane while applying pressure within the headspace over the membrane. The method may be practiced with an apparatus that has a pressure chamber, a fabric preform inside the pressure chamber, a membrane over the fabric preform, a resin injection assembly, and a resin extraction assembly. The pressure chamber includes a part mold and a pressure cap. A headspace is formed above the membrane within the pressure chamber.

Abstract: A system for advancement of a consumable in the form of a continuous sheet in a machine for manufacturing containers having a first pulling group of the sheet actuated by a first motor at the end of the manufacturing zone, a second pulling group of the sheet actuated by a second motor at the end of the manufacturing zone, a support and deviation element of the sheet after the second pulling group equipped with a load cell for estimating the tension, and a processor programmed to direct the individual actuation of the first and second motors, such that the pulling groups promote the advancement of longitudinal portions of sheet sufficiently different to correct deviations in the tension of the sheet with respect to a pre-established target tension. A method for intermittent advancement of the sheet having a correction phase of the tension wherein only the second motor is actuated.

Abstract: A method of removing a vacuum bag from a composite mold. Removable strips are placed around the perimeter of the component parts and across the parts to create natural break points in the consumable materials used during manufacture of a composite product, e.g. wind turbine blade. The vacuum bag, and other consumable layers, are placed over the removable strip such that when the strips are pulled, the strip tears, in a controlled and complete manner, through each layer of consumables. This eliminates the need to use a knife/scissor to remove the finished product, thereby avoiding risk of injury.

Abstract: Provided is a method for manufacturing a fiber reinforced resin molded article capable of distributing the pressure without concentration on the vicinity of the resin inlet and so preventing the deformation of a preform, and such a manufacturing device thereof. The method lowers a lower core as a moving core in a lower mold (first mold) (away from a preform) to let resin flow toward the lower mold (first mold). This distributes the pressure concentrated in the vicinity of the resin inlet and prevents deformation of the preform.

Abstract: The embodiment provides a heat-sealing apparatus and a method of accurately controlling heat sealing temperature by measuring the temperature using a heat-sealing apparatus which heat-seals a pair of heat seal materials by nipping them between a pair of heating bodies. The method of heat-sealing includes mounting a cover material on the surface of at least one of the heating bodies to be in contact with the heat seal material, attaching a minute temperature sensor to the surface of the cover material on the side to be in contact with the heat seal material, and controlling temperature of welding face by the temperature detected by the minute temperature sensor, and an apparatus therefor.

Abstract: A method for use in ply compaction in forming a composite structure. The method includes positioning a ply of material on a forming tool having a web surface and at least one flange surface extending from the web surface, positioning a chassis at a first location along a length dimension of the forming tool, selectively rotating a flange forming device, that is coupled to the chassis, about a yaw axis based on a relative orientation of the flange forming device to the at least one flange surface, applying, with the flange forming device, the ply of material onto the forming tool, moving the chassis relative to the forming tool to position the chassis at a second location along the length dimension of the forming tool, and repeating the selective rotation and the application steps at the second location.

Abstract: Apparatus and associated methods relate to using an additive (material deposition) process to incrementally form a closed-cell lattice structure formed as a unitary body in the shape of a marine hull cavity, the unit cells of the closed-cell lattice structure are substantially hollow. In an illustrative example, a method may include (a) forming a closed-cell lattice structure through additive manufacture, the hull cavity material may be bonded to an upper manufactured liner and a lower manufactured liner through lamination or mechanical connection. Unit cells of the closed-cell lattice structure may include hollow voids filled with gases. Providing the additive manufactured closed-cell lattice structure with a unitary body and hollow voids to trap gases may further advantageously promote the buoyancy and reduce the degeneration of a marine hull.

Abstract: A tool for forming a part includes a first tool portion including a first tool surface. The tool further includes a second tool portion comprising a second tool surface facing the first tool surface, wherein the first tool surface and the second tool surface define a tool chamber for forming the part. The tool further includes a bladder subassembly disposed in the tool chamber between the first tool surface and the second tool surface. The bladder subassembly includes a plurality of inner bladders disposed within tool chamber, wherein each inner bladder of the plurality of inner bladders includes an inner bladder chamber that is independently inflatable to selectively apply pressure to the part. The bladder subassembly further includes a bladder cover disposed over the plurality of inner bladders within the tool chamber to provide a barrier between the plurality of inner bladders and the part.

Abstract: A closure (100) for a container (104) comprises a base (106) and a spout (110) disposed upon a mouth of said container (104) and defining a void space (134) between them; a cap (118) which comprises an inner body (124) concentrically disposed within an outer body (122), said cap configured to be disposed on said base (106) so as to seal therewith; and at least one tamper-evident device (136) extending between and locking together said cap (118) and said base (106), said tamper-evident device (136) comprising a flattened member extending from an edge of said inner body member (124) over at least one frangible link (140) and engaging said base (106) such that when the cap (118) is opened said at least one frangible link (140) ruptures, said tamper-evident device (136) consequently falling into and being partially obscured by said void space (134).

Abstract: A method for making a connection between a pair of objects includes using a fixture to hold in place shims used to control the gap thickness between the objects. The gap may be subsequently filled with adhesive that is then cured. The fixture may be a flexible piece of material that is able to withstand the cure environment, for example being able to withstand heat used to cure the adhesive. The fixture may facilitate maintaining the proper gap by holding the shims in their proper places and orientation until the adhesive is cured and the shims are removed. The use of the fixture may improve the uniformity of the gap at less effort, and may reduce defects in the adhesive layer, for example by facilitating removal of the shims without disturbing or damaging the adhesive, such as by pulling the shims straight out of their locations in the gap.