Patents Examined by George Wyszomierski
  • Patent number: 11814711
    Abstract: An embodiment relates to a material comprising a ceramic formed from an amorphous metal alloy (amorphous metal ceramic composite), wherein the composite exhibits a higher corrosion resistance than that of Haynes 230 when exposed to molten chlorides such as KCl or MgCl2 or combinations thereof at temperatures up to 750° C. Yet, another embodiment relates to a method comprising obtaining a substrate, forming a coating of an amorphous metal alloy, heating the coating, and transforming at least a portion the amorphous metal alloy into an amorphous metalceramic composite.
    Type: Grant
    Filed: December 31, 2019
    Date of Patent: November 14, 2023
    Assignee: LIQUIDMETAL COATINGS ENTERPRISES, LLC.
    Inventors: John Kang, Evelina Vogli, Ricardo Salas
  • Patent number: 11814706
    Abstract: An aluminum alloy conductive wire that includes 0.15 mass % or more and 0.25 mass % or less of Si; 0.6 mass % or more and 0.9 mass % or less of Fe; 0.05 mass % or more and 0.15 mass % or less of Cu; 0.2 mass % or more and 2.7 mass % or less of Mg, and 0.03 mass % or less in total of Ti, V, and B. The aluminum alloy conductive wire has tensile strength of equal to or less than T1 MPa represented by T1=59.5 ln(x)+231 and conductivity of equal to or more than C % IACS represented by C=1.26x2?11.6x+63.4 in a case where a content rate of Mg in the aluminum alloy conductive wire is x mass %.
    Type: Grant
    Filed: June 16, 2017
    Date of Patent: November 14, 2023
    Assignee: Fujikura Ltd.
    Inventor: Tatsunori Shinoda
  • Patent number: 11807918
    Abstract: Disclosed are an aluminum alloy for a die casting and a method of producing an aluminum alloy casting product. The aluminum alloy may include silicon (Si) in an amount of about 7.5 to 9.5 wt %; magnesium (Mg) in an amount of about 2.5 to 3.5 wt %; iron (Fe) in an amount of about 0.5 to 1.0 wt %; manganese (Mn) in an amount of about 0.1 to 0.6 wt %; and aluminum (Al) constituting the remaining balance of the aluminum alloy, all the wt % are based on the total weight of the aluminum alloy.
    Type: Grant
    Filed: October 28, 2018
    Date of Patent: November 7, 2023
    Assignees: Hyundai Motor Company, Kia Motors Corporation, SJ Tech Co., Ltd.
    Inventors: Byong Soo Kim, Il Huh, Jung Mok Lee
  • Patent number: 11806779
    Abstract: Provided herein are systems and methods for producing thick gauge aluminum alloy articles such as plates, shates, slabs, sheet plates or the like. A method for producing thick gauge aluminum alloy articles can include continuously casting an aluminum alloy article and hot or warm rolling the aluminum alloy article. Also provided herein is a continuous casting system for producing thick gauge aluminum alloy articles. The disclosed thick gauge aluminum alloy articles can be provided in any suitable temper.
    Type: Grant
    Filed: September 27, 2017
    Date of Patent: November 7, 2023
    Assignee: Novelis Inc.
    Inventors: Milan Felberbaum, Corrado Bassi, Sazol Kumar Das, Simon Barker, Tudor Piroteala, Rajasekhar Talla
  • Patent number: 11806817
    Abstract: A flux according to the present invention is a flux for soldering, the flux including: an unsaturated aliphatic alcohol having one unsaturated bond, a thixotropic agent, and a solvent, in which the unsaturated aliphatic alcohol includes oleyl alcohol, and a content of the oleyl alcohol is 2.0 mass % or more and 12.0 mass % or less based on the entire flux.
    Type: Grant
    Filed: September 22, 2021
    Date of Patent: November 7, 2023
    Assignee: KOKI Company Limited
    Inventors: Kazuhiro Yukikata, Takefumi Arai, Yuri Misumi
  • Patent number: 11801553
    Abstract: The method for making carbon-coated copper nanoparticles is a simple, one-step for coating copper nanoparticles with a carbon shell to prevent rapid oxidation of the carbon nanoparticle core. The method involves heating or autoclaving thin sheets of copper hydroxide nitrate (Cu2(OH)3NO3) under supercritical conditions (a temperature of 300° C. and a pressure of 120 bar) for two hours. The autoclaving may be performed in the presence of an inert gas, such as argon, which may be used to remove any remaining gases, and the pressure may be released in the presence of the inert gas so that the product may be collected in the presence of air.
    Type: Grant
    Filed: November 29, 2022
    Date of Patent: October 31, 2023
    Assignee: KING FAISAL UNIVERSITY
    Inventors: Osama Saber Yehya Mohamed, Mostafa Osama Saber, Aya Osama Saber, Doaa Osama Saber
  • Patent number: 11801555
    Abstract: Methods are disclosed for producing core-shell particles having a uniform size using a microwave plasma process. More particularly, methods of the present technology are used to manufacture core-shell particles having a core at least partially surrounded by a shell. The core and shell of the core-shell particles are chemically distinct. Methods of the present technology occur within a plasma chamber of a microwave plasma reactor and a microwave formed plasma is utilized to vaporize core precursor material.
    Type: Grant
    Filed: March 17, 2022
    Date of Patent: October 31, 2023
    Assignee: 6K Inc.
    Inventors: Kamal Hadidi, Gregory Wrobel
  • Patent number: 11802324
    Abstract: An nitrogen solid solution titanium sintered compact includes a matrix made of a titanium component having an ?-phase, nitrogen atoms dissolved as a solute of solid solution in a crystal lattice of the titanium component, and metal atoms dissolved as a solute of solid solution in the crystal lattice of the titanium component.
    Type: Grant
    Filed: September 17, 2020
    Date of Patent: October 31, 2023
    Assignee: HI-LEX CORPORATION
    Inventor: Katsuyoshi Kondoh
  • Patent number: 11804318
    Abstract: Producing CoxFe100-x, where x is an integer from 20 to 95, nanoparticles by: (a) providing a first aqueous hydroxide solution; (b) preparing a second aqueous solution containing iron ions and cobalt ions; and (c) depositing measured volumes of the second aqueous solution into the first aqueous solution whereby coprecipitation yields CoFe alloy nanoparticles, wherein step (c) occurs in an essentially oxygen-free environment. The nanoparticles are annealed at ambient temperatures to yield soft nanoparticles with targeted particle size, saturation magnetization and coercivity. The chemical composition, crystal structure and homogeneity are controlled at the atomic level. The CoFe magnetic nanoparticles have Ms of 200-235 emu/g, (Hc) coercivity of 18 to 36 Oe and size range of 5-40 nm.
    Type: Grant
    Filed: June 2, 2021
    Date of Patent: October 31, 2023
    Assignee: Aegis Technology Inc.
    Inventors: Qi Chen, Zhigang Lin
  • Patent number: 11795532
    Abstract: A production method for water-atomized metal powder includes: in a region in which the average temperature of a molten metal stream is higher than the melting point by 100° C. or more, spraying primary cooling water from a plurality of directions at a convergence angle of 10° to 25°, where the convergence angle is an angle between an impact direction on the molten metal stream of the primary cooling water from one direction and an impact direction on the molten metal stream of the primary cooling water from any other direction; and in a region in which 0.0004 seconds or more have passed after an impact of the primary cooling water and the average temperature of metal powder is the melting point or higher and (the melting point+50° C.) or lower, spraying secondary cooling water on the metal powder under conditions of an impact pressure of 10 MPa or more.
    Type: Grant
    Filed: October 10, 2019
    Date of Patent: October 24, 2023
    Assignee: JFE Steel Corporation
    Inventors: Makoto Nakaseko, Shigeru Unami, Akio Kobayashi, Takuya Takashita
  • Patent number: 11781206
    Abstract: Disclosed herein is a composite comprising a metal alloy matrix; where the metal alloy matrix comprises aluminum in an amount greater than 50 atomic percent; a first metal and a second metal; where the first metal is different from the second metal; and where the metal alloy matrix comprises a low temperature melting phase and a high temperature melting phase; where the low temperature melting phase melts at a temperature that is lower than the high temperature melting phase; and a contracting constituent; where the contracting constituent exerts a compressive force on the metal alloy matrix at a temperature between a melting point of the low temperature melting phase and a melting point of the high temperature melting phase or below the melting points of the high and low temperature melting phases.
    Type: Grant
    Filed: April 28, 2022
    Date of Patent: October 10, 2023
    Assignees: University of Florida Research Foundation, Inc., United States Of America As Represented By The Administrator of NASA
    Inventors: Michele Viola Manuel, Charles Robert Fisher, Maria Clara Wright
  • Patent number: 11780012
    Abstract: The broad applicability of at least certain aspects of the present invention derives from the ability to determine the critical location where secondary satellite formation occurs for any atomization system or design and allows for the rapid assessment of the effectiveness of various satellite reduction strategies, including but not limited to several embodiments detailed herein. Aspects of this invention can be utilized during initial atomization system design in order to evaluate effective chamber geometries and enabling strategies which reduce/eliminate satelliting, or can be retrofit to existing systems and allows for economic evaluation of effectiveness based off of initial capital expenditures versus increased operating requirements/expenses.
    Type: Grant
    Filed: June 23, 2021
    Date of Patent: October 10, 2023
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Iver E. Anderson, Jordan A. Tiarks, Timothy E. Prost, Bo Kong, Emma H. White, Trevor M. Riedemann, Eric J. Deaton, Ross Anderson, David Byrd, Franz Hugolino Hernandez Gaitan
  • Patent number: 11773476
    Abstract: The present disclosure relates to a method for producing a motor vehicle component from a 6000-series aluminum alloy having the following method steps: providing a blank made of a 6000-series aluminum alloy, rapid heating of the blank by means of contact plates to a temperature between 450° C. and 600° C. in a time less than 20 seconds, ending of the heating procedure and optional homogenizing when a grain size between 20 and 50 ?m has resulted, quenching the blank thus tempered to a temperature less than or equal to 100° C., in a time less than 20 seconds, wherein the rapid heating and quenching of the blank is carried out in a total time of less than 50 seconds, applying a lubricant, at 20° C. to 100° C., forming the cooled blank in a forming tool, wherein the time between beginning the rapid heating and beginning the forming is less than 45 seconds, aging.
    Type: Grant
    Filed: January 30, 2020
    Date of Patent: October 3, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Jochem Grewe, Feng Jiao
  • Patent number: 11772160
    Abstract: To provide a fine nickel powder for an internal electrode paste of an electronic component, the nickel powder obtained by a wet method and having high crystallinity, excellent sintering characteristics, and heat-shrinking characteristics. The nickel powder is obtained by precipitating nickel by a reduction reaction in a reaction solution including at least water-soluble nickel salt, salt of metal nobler than nickel, hydrazine as a reducing agent, and alkali metal hydroxide as a pH adjusting agent and water; the reaction solution is prepared by mixing a nickel salt solution including the water-soluble nickel salt and the salt of metal nobler than nickel with a mixed reducing agent solution including hydrazine and alkali metal hydroxide; and the hydrazine is additionally added to the reaction solution after a reduction reaction initiates in the reaction solution.
    Type: Grant
    Filed: May 13, 2022
    Date of Patent: October 3, 2023
    Assignees: SUMITOMO METAL MINING CO., LTD., MURATA MANUFACTURING CO., LTD.
    Inventors: Junji Ishii, Shingo Murakami, Hiroyuki Tanaka, Takahiro Kamata, Toshiaki Terao, Masaya Yukinobu, Yuji Watanabe, Tsutomu Tanimitsu, Yoshiyuki Kunifusa, Haruo Nishiyama
  • Patent number: 11772159
    Abstract: An apparatus for producing metallic powders from molten feedstock includes a heating source for melting a solid feedstock into a molten feed, and a crucible for containing the molten feed. A liquid feed tube is also provided to feed the molten feed as a molten stream. A plasma source delivers a plasma stream, with the plasma stream being adapted to be accelerated to a supersonic N velocity and being adapted : to then impact the molten stream for producing metallic powders. The feed tube extends from the crucible to a location where a supersonic plasma plume atomizes the molten stream. The plasma source includes at least two plasma torches provided with at least one supersonic nozzle aimed towards the molten stream. The multiple plasma torches are disposed symmetrically about the location where the supersonic plasma plumes atomize the molten stream, such as in a ring-shaped configuration.
    Type: Grant
    Filed: March 18, 2019
    Date of Patent: October 3, 2023
    Assignee: PYROGENESIS CANADA INC.
    Inventors: Bernard Allard, Pierre Carabin, Christopher Alex Dorval Dion, Milad Mardan, François Proulx
  • Patent number: 11761059
    Abstract: The present invention provides a method for preparing an in-situ ternary nanoparticle-reinforced aluminum matrix composite (AMC). In this method, an in-situ reaction generation technique is used, and with a powder containing formation elements for producing reinforcing particles as a reactant, in conjunction with a low-frequency rotating magnetic field/ultrasonic field regulation technique, an aluminum-based composite material is prepared using nanoparticle intermediate alloy re-melting. An AA6016-based composite material reinforced by ternary nanoparticles has an average particle size of 65 nm, and has an obvious refinement phenomenon compared with unitary and dual-phase nanoparticles.
    Type: Grant
    Filed: November 5, 2020
    Date of Patent: September 19, 2023
    Assignee: Jiangsu University
    Inventors: Yutao Zhao, Liwei Jin, Wei Qian, Xizhou Kai, Xu Gao
  • Patent number: 11759857
    Abstract: The invention relates to a compacted and densified metal material having one or more phases formed of an agglomerate of grains, the cohesion of the material being provided by bridges formed between grains, said material having a relative density higher than or equal to 95% and preferably higher than or equal to 98%.
    Type: Grant
    Filed: March 5, 2021
    Date of Patent: September 19, 2023
    Assignee: ETA SA Manufacture Horlogere Suisse
    Inventors: Jean-Claude Eichenberger, Hung Quoc Tran
  • Patent number: 11761061
    Abstract: Disclosed herein are embodiments of aluminum-based alloys having improved intergranular corrosion resistance. Methods of making and using the disclosed alloy embodiments also are disclosed herein.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: September 19, 2023
    Assignees: UT-Battelle, LLC, University of Tennessee Research Foundation, Eck Industries Incorporated, Lawrence Livermore National Security, LLC, Iowa State University Research Foundation, Inc.
    Inventors: Orlando Rios, Hunter B. Henderson, David Weiss, Scott McCall, Eric Thomas Stromme, Zachary Cole Sims, Ryan Ott, Fanqiang Meng, Michael Kesler, Kevin Anderson
  • Patent number: 11753700
    Abstract: The content of oxygen in molten metallic copper is reduced during the copper refining process by adding pure carbon monoxide, produced by electrolysis of carbon dioxide in a solid oxide electrolysis cell (SOEC), thereby removing oxygen through the reduction of CuO to Cu. This way, the purity of the metallic copper is increased.
    Type: Grant
    Filed: April 16, 2018
    Date of Patent: September 12, 2023
    Assignee: HALDOR TOPSØE A/S
    Inventors: Artem Tarasenko, Niklas Bengt Jakobsson, Bengt Peter Gustav Blennow, Casper Hadsbjerg
  • Patent number: 11749798
    Abstract: There is provided a method of manufacturing nanoparticles comprising the steps of feeding a core precursor into a plasma torch in a plasma reactor, thereby producing a vapor of silicon or alloy thereof; and allowing the vapor to migrate to a quenching zone of the plasma reactor, thereby cooling the vapor and allowing condensation of the vapor into a nanoparticle core made of the silicon or alloy thereof, wherein the quenching gas comprises a passivating gas precursor that reacts with the surface of the core in the quenching zone produce a passivation layer covering the core, thereby producing said nanoparticles. The present invention also relates to nanoparticles comprising a core covered with a passivation layer, the core being made of silicon or an alloy thereof, as well as their use, in particular in the manufacture of anodes.
    Type: Grant
    Filed: March 2, 2018
    Date of Patent: September 5, 2023
    Assignees: HYDRO-QUEBEC, TEKNA PLASMA SYSTEMS INC.
    Inventors: Jiayin Guo, Richard Dolbec, Maher Boulos, Dominic Leblanc, Abdelbast Guerfi, Karim Zaghib