Patents Examined by Jason L Savage
  • Patent number: 7887938
    Abstract: A coating composition comprising an aqueous mixture containing acid-stable particles and one or more fluoroacids. The amount of the acid-stable particles in the coating composition is from 0.005% to 8% by weight on a dry weight basis. The acid-stable particles can be selected from aluminum-modified silica particles, nonaluminum-modified silica particles, and organic particles selected from anionically stabilized polymer dispersion particles. The invention is also directed to a coating on a metal substrate. The coating contains acid-stable particles attached to the metal substrate through a metal-oxide matrix. The metal-oxide matrix comprises a metal selected from titanium, zirconium, silicon, hafnium, boron, aluminum, germanium, or tin.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: February 15, 2011
    Assignee: Henkel AG & Co. KGaA
    Inventors: William E. Fristad, Jengi-Li Liang, David C. Montrose
  • Patent number: 7883782
    Abstract: A pore-free weld connection and a method for manufacturing such a weld connection between first, second and third components (1, 3, 5, 13, 15, 17), which are connected together by means of a closed weld seam (7, 18), and of which one component (5, 17) has, at a start- and end-point (9, 11, 21, 23) of the weld seam (7, 18), a cavity (6, 19) serving for a root-side degassing of a weld puddle.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: February 8, 2011
    Assignee: Endress + Hauser GmbH + Co. KG
    Inventor: Bernd Kastner
  • Patent number: 7883616
    Abstract: A method for production of a metal oxide and/or metal hydroxide coated metal material comprises immersing a metal material or electrolyzing a conductive material in an aqueous treatment solution at pH 2-7 containing metal ion and fluorine ion in a 4-fold or more molar ratio with respect to the metal ion, and/or containing a complex ion comprising at least a metal and fluorine in a 4-fold or more molar ratio with respect to the metal, to form on the surface of the metal material a metal oxide and/or metal hydroxide coating containing the metal ion and/or the metal, as well as a metal oxide and/or metal hydroxide coated metal material having a metal oxide and/or metal hydroxide coating produced by the method.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: February 8, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Hiromasa Shoji, Tsutomu Sugiura
  • Patent number: 7879460
    Abstract: Disclosed is a welding wire for joining cast iron and stainless steel, having a composition of 0.03 wt % or less of C, 2.0˜3.0 wt % of Si, 12.0˜14.0 wt % of Mn, 7.0˜9.0 wt % of Cr, 45.0˜47.0 wt % of Ni, 0.5˜0.8 wt % of Nb, and 2.0˜3.0 wt % of Mo, with a balance of Fe. Using the welding wire, a weld zone which has no hot cracks and is sound and good can be obtained.
    Type: Grant
    Filed: November 25, 2008
    Date of Patent: February 1, 2011
    Assignee: Hyundai Motor Company
    Inventor: Jae Gyu Jung
  • Patent number: 7879453
    Abstract: The invention relates to an alloy, in particular for an anti-friction coating, comprising elements which form a matrix (2) and at least a soft phase (3) and/or a hard phase (5), which soft phase elements and/or hard phase elements form a solid solution or a bond with the matrix element. The soft phase (3) and/or hard phase (5) is dispersed in the matrix (2) and the solid solution or bond is formed only in the region of the phase boundary (4) of the matrix (2) with the soft phase (3) and/or with the hard phase (5).
    Type: Grant
    Filed: October 5, 2004
    Date of Patent: February 1, 2011
    Assignee: Miba Gleitlager GmbH
    Inventors: Hubert Lang, Thomas Rumpf
  • Patent number: 7871710
    Abstract: Disclosed is a conductive material for a connecting part, including: a base material made up of a Cu strip; a Cu—Sn alloy covering layer having an average thickness of 0.2 to 3.0 ?m; and an Sn covering layer, the Cu—Sn alloy covering layer being provided between the base material and the Sn covering layer, wherein in a cross section perpendicular to the surface of the conductive material, the diameter [D1] of the minimum inscribed circle of the Sn covering layer is 0.2 ?m or less, the diameter [D2] of the maximum inscribed circle of the Sn covering layer is 1.2 to 20 ?m, the difference in elevation [y] between the outermost point of the material and the outermost point of the Cu—Sn alloy covering layer is 0.2 ?m or less, and a bright or semi-bright tin electroplating layer having an average thickness of 0.01 ?m or more in an approximately uniform thickness is formed on the outermost layer as part of the Sn covering layer.
    Type: Grant
    Filed: July 11, 2008
    Date of Patent: January 18, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Yasushi Masago, Ryoichi Ozaki, Hiroshi Sakamoto, Yukio Sugishita
  • Patent number: 7829201
    Abstract: A plain bearing is described having a bearing metal layer, supported by a support shell, made of an aluminum or copper alloy and having a lead-free running layer, possibly applied to the bearing metal layer over an intermediate layer, made of a zinc matrix having at least one further alloy element. To achieve good tribological properties, it is suggested that the zinc matrix of the running layer contains 1 to 49 wt.-% bismuth as an additional alloy element.
    Type: Grant
    Filed: December 13, 2007
    Date of Patent: November 9, 2010
    Assignees: Miba Gleitlager GmbH, KS Gleitlager GmbH
    Inventors: Jakob Zidar, Werner Schubert, Megjit Seremeti
  • Patent number: 7829138
    Abstract: A Ni alloy layer is formed on a surface of a steel base on the side to be in direct contact with a molten aluminum alloy, and titanium carbide (TiC) is bonded in a particulate state to the surface of the Ni alloy layer. This makes it possible to provide a metal material having materially enhanced melting loss resistance without resorting to conventional techniques, such as the provision of a ceramic coating by PVD or CVD.
    Type: Grant
    Filed: March 22, 2005
    Date of Patent: November 9, 2010
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Jun Masuda, Shuhei Homma, Ryousuke Fujimoto
  • Patent number: 7829202
    Abstract: A large-heat-input butt-welded joint of welded structures prepared by butt-welding high-strength steel plates over 50 mm in thickness, having excellent brittle fracture resistance, is characterized by: (a1) the hardness of the weld metal is not more than 110% of the hardness of the base metal or (a2) the hardness of the weld metal is not less than 70% and not more than 110% of the hardness of the base metal, and, as required, (b) the width of the weld metal is not more than 70% of the plate thickness of the base metal, (c) the width of the region affected by welding whose hardness is softened to not more than 95% of the hardness of the non-heat-affected base metal has a width not less than 5 mm, and/or (d) the prior austenite grain size in the heat-affected zone (HAZ) contacting the welding fusion line is not more than 200 ?m.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: November 9, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Tadashi Ishikawa, Takehiro Inoue, Hiroshi Shimanuki, Tadashi Koseki, Jun Otani, Masanori Minagawa, Akihiko Kojima
  • Patent number: 7824774
    Abstract: Fine-grained (average grain size 1 nm to 1,000 nm) metallic coatings optionally containing solid particulates dispersed therein are disclosed. The fine-grained metallic materials are significantly harder and stronger than conventional coatings of the same chemical composition due to Hall-Petch strengthening and have low linear coefficients of thermal expansion (CTEs). The invention provides means for matching the CTE of the fine-grained metallic coating to the one of the substrate by adjusting the composition of the alloy and/or by varying the chemistry and volume fraction of particulates embedded in the coating. The fine-grained metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, automotive parts and components exposed to thermal cycling. The low CTEs and the ability to match the CTEs of the fine-grained metallic coatings with the CTEs of the substrate minimize dimensional changes during thermal cycling and prevent premature failure.
    Type: Grant
    Filed: October 8, 2009
    Date of Patent: November 2, 2010
    Assignee: Integran Technologies, Inc.
    Inventors: Gino Palumbo, Jonathan McCrea, Klaus Tomantschger, Iain Brooks, Daehyun Jeong, Dave Limoges, Konstantinos Panagiotopoulos, Uwe Erb
  • Patent number: 7824775
    Abstract: An autogenously welded structure is provided that includes a first face sheet, a plurality of individual stiffener elements, and a second face sheet. The stiffener elements each have a first edge disposed against the first face sheet and an opposed second edge. Each stiffener element has a central portion extending between the opposed edges. The central portion is disposed at an angle to the first face sheet. The stiffener elements include at least some stiffener elements that are disposed at an angle to at least some of the other stiffener elements. The second face sheet is disposed against the second edges of the stiffener elements and the first and second face sheets are autogenously welded to the edges of the stiffener elements.
    Type: Grant
    Filed: June 19, 2006
    Date of Patent: November 2, 2010
    Assignee: The Penn State Research Foundation
    Inventors: Stephen M. Copley, William G. Rhoads, Chris A. Sills, Eduard S. Ventsel
  • Patent number: 7820299
    Abstract: Method to produce an element (10) subject to wear, such as a mechanical member, an abrasion or crushing tool or suchlike, comprising a metal matrix (14) and at least a core (12) of ceramic material. The method comprises a preliminary step wherein the core (12) is prepared by mixing at least a first component with a base of aluminum oxide in the form of a (a-Al2O3) with a second component comprising a eutectic compound with a base of a-Al2O3 and ZrO2, a second step wherein the core (12) is arranged in a mold, so as to define a free volume inside the mold, and a third step wherein a molten metal material is cast into the mold, to occupy the free volume so as to anchor to the core (12) and thus form a single body.
    Type: Grant
    Filed: May 6, 2004
    Date of Patent: October 26, 2010
    Assignee: F.A.R.- Fonderie Acciaierie Roiale-SpA
    Inventors: Alberto Andreussi, Guido Castenetto, Valeria Moroso, legal representative, Nella Castenetto, legal representative, Silvana Castenetto, legal representative, Primo Andreussi, Eddy Pontelli
  • Patent number: 7811674
    Abstract: A galvanized iron article is provided which is formed by hot-dipping the iron article in a galvanizing bath that contains 0.005 to 0.2 mass % of Cu and 0.001 to 0.1 mass % of Al, with the balance being Zn and unavoidable impurities, to provide a galvanized layer thereon.
    Type: Grant
    Filed: October 5, 2007
    Date of Patent: October 12, 2010
    Assignee: CK Metals Co., Ltd.
    Inventors: Kazuyoshi Oohashi, Yoshiharu Kosaka
  • Patent number: 7794851
    Abstract: A fiber composite material which is particularly suitable for aircraft construction, includes inorganic mineral fibers embedded or enclosed in a metal matrix. The mineral fibers include a substantial or dominant proportion of SiO2, and/or Al2O3 and/or Fe2O3, the remainder being rock material. The fibers have a length of at least 10 mm and are oriented in parallel to one another in at least one direction. The metal matrix is made of aluminum, aluminum alloys, magnesium, magnesium alloys, titanium or titanium alloys. These matrix metal alloys contain a substantial or dominant proportion of the respective metal. The fibers are preferably coated with particles of the matrix metal and bonded to one another to form fiber films or fiber sheets which are then laminated between sheets of matrix metal.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: September 14, 2010
    Assignee: Airbus Deutschland GmbH
    Inventor: Alexei Vichniakov
  • Patent number: 7794783
    Abstract: A wear-resistant article of manufacture, such as a screen, is produced by the method of providing a screen having a front face, a rear face, and openings extending through the screen from the front face to the rear face, contacting at least a portion of the screen with a coating material comprising ferromagnetic or paramagnetic hard particles and a braze material, subjecting at least a portion of the screen to a magnetic field during at least a portion of the contacting step, and transforming the coating material to a wear-resistant coating comprising the hard particles distributed in the braze material.
    Type: Grant
    Filed: April 13, 2007
    Date of Patent: September 14, 2010
    Assignee: Kennametal Inc.
    Inventors: Vaishali Bhagwanbhai Patel, Donald W. Bucholz, Kevin Michael Singer
  • Patent number: 7790295
    Abstract: The invention relates to a material composite in strip form, process for producing said composite and use of the material composite as a sliding element. The material composite comprising a layer consisting of a copper multicomponent alloy which is permanently joined to a steel supporting layer, where the copper multicomponent alloy is composed of [in % by weight]: Ni 1.0 to 15.0%, Sn 2.0 to 12.0%, remainder Cu and inevitable impurities, optionally up to 5% manganese, optionally up to 3% silicon, optionally individually or in combination up to 1.5% Ti, Co, Cr, Al, Fe, Zn, Sb, optionally individually or in combination up to 0.5% B, Zr, P, S, optionally up to 25% Pb.
    Type: Grant
    Filed: March 15, 2007
    Date of Patent: September 7, 2010
    Assignee: Wieland-Werke AG
    Inventors: Maher Ababneh, Hans-Achim Kuhn, Volker Voggeser
  • Patent number: 7785460
    Abstract: [Problems] To provide a method for producing a rare earth metal-based permanent magnet having on the surface thereof a copper plating film by using a novel plating solution for use in a copper electroplating treatment capable of forming a copper plating film having excellent adhesiveness on the surface of a rare earth metal-based permanent magnet. [Means for Resolution] The method for producing a rare earth metal-based permanent magnet having a copper plating film on the surface thereof according to the invention is characterized in that it comprises forming a copper plating film on the surface of a rare earth metal-based permanent magnet by means of a copper electroplating treatment by using a plating solution having its pH adjusted to a range from 9.0 to 11.5 and containing at least the following three components: (1) Cu2+ ions, (2) a chelating agent having a chelate stability constant of 10.0 or higher for Cu2+ ions, and (3) a chelating agent having a chelate stability constant of 16.
    Type: Grant
    Filed: August 9, 2005
    Date of Patent: August 31, 2010
    Assignee: Hitachi Metals, Ltd.
    Inventor: Toshinobu Niinae
  • Patent number: 7776453
    Abstract: A hub ring and/or an outer ring constituting a bearing device for a wheel, which is formed of a steel which contains 0.45 to 0.70 mass % of C and at least one of V, Nb and Ti in a total amount of 0.3 mass % or less, wherein a micro structure of a part being not surface-hardening-treated contains a ferrite in 15 to 30 area % and contains a particulate ferrite.
    Type: Grant
    Filed: March 3, 2005
    Date of Patent: August 17, 2010
    Assignee: NTN Corporation
    Inventors: Isao Hirai, Takayasu Takubo, Kazuhiko Yoshida
  • Patent number: 7774912
    Abstract: Metal matrix composites having open or closed channels extending longitudinal through the length of the composite as well as methods and apparatus for forming the same are described. The shaped metal matrix composites are made of continuous fiber reinforced metal matrix composite materials. They have an integrally formed, non-cast, metal matrix composite body portion where the walls have a substantially uniform distribution of continuous fibers in a matrix metal throughout the volume of the walls and have at least one channel extending through the body of the shaped metal matrix composite.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: August 17, 2010
    Assignee: Touchstone Research Laboratory, Ltd.
    Inventors: Brian L. Gordon, Gregg W. Wolfe
  • Patent number: 7776449
    Abstract: A composite article that can be used as a substrate for coated conductors is disclosed. The composite substrate has at least three layers in which one or more inner layers of Ni—W alloys with 9 at. %-13 at. % W and two outer layers of Ni—W alloys with 3 at. %-9 at. % W. The content of W element gradually decreases from the inner layers to the outer layers. The composite substrate can be prepared using a process of designing and sintering composite ingot, rolling composite ingot and then annealing composite substrate. The composite substrate have a dominant cube texture on the outer layer of the whole substrate which have a weaker magnetism and higher strength than that of a single Ni-5 at. % W alloy substrate.
    Type: Grant
    Filed: June 5, 2009
    Date of Patent: August 17, 2010
    Assignee: Beijing University of Technology
    Inventors: Hongli Suo, Min Liu, Yue Zhao, Meiling Zhou, Lin Ma, Tieyong Zuo