Abstract: A method and apparatus for producing semi-solid material castings from its liquid state in a shot chamber of a die casting machine where the liquid material is poured into a shot chamber and rapidly cooled from its liquid state to temperatures below its liquidus. High-intensity ultrasonic vibration is coupled to the plunger, shot plate, or sprue-spreader while the cast material is injected by the plunger to fill the die cavity. The combined action of rapid cooling from the shot chamber, vigorous pushing by the plunger, and radiation of ultrasonic vibration on the cast material in the shot chamber directly turns the initial liquid material directly into a semi-solid slurry by breaking up dendrites and making these dendritic fragments globular. The slurry is then injected into the die cavity to form a casting.

Abstract: An ingot mould for continuous casting, with a lubricant channel (2) opening to the running surface (1), has a distribution portion (3) adjoining the running surface (1). In an ingot mould of the aforementioned type a uniform lubrication of the running surface of the ingot mould is possible using as few wear-susceptible components as possible, where the flow resistance within the distribution portion (3) increases in the direction of the running surface (1) and is constant in a discharge region (4) of the distribution portion (3) adjoining the running surface parallel to the running surface (1).

Abstract: A casting insert includes a casting insert wall formed substantially of a liquid-phase-sintered refractory metal alloy, a cavity formed by the casting insert wall, and at least one cooling duct, which is different from the cavity and which is formed at least partly within the cavity and/or which is formed at least partly within the casting insert wall. The casting insert wall has a wall thickness which can be defined as a normal distance between a point of the casting insert wall which faces the cavity and a point on an outer surface of the casting insert wall. The wall thickness is, at least in sections, less than 25% of a diameter of the casting insert.

Abstract: Method and apparatus for creating at least one metal component by injecting flowable metal casting material into at least one cavity of a multi-part casting mold. Arranged successively downstream, apparatus includes a conveyor device for the flowable metal material, a distributor unit and the mold. The distributor unit includes an inlet channel connected to the conveyor device, and multiple outlet channels each having an outlet nozzle, such that casting material fed under pressure via the distributor inlet channel is injectable via the outlet nozzles into the at least one cavity of the mold to simultaneously fill the at least one cavity with casting material via the outlet nozzles. To produce the component with high process reliability in high quality, at least one of the outlet channels is connected to the mold in a sliding manner to enable relative movement between the outlet nozzle of the outlet channel and the mold.

Abstract: Provided is a casting mold with which it is possible to apply air-blow to a bottom part of a groove in a core without moving forward/backward the core relative to the mold body. This casting mold is provided with a first mold and a second mold for forming, between the first mold and the second mold, a cavity used to produce a cast article, wherein the second mold has a second mold body and a core, which protrudes from the second mold body in a first direction toward the first mold and is used to forms a hollow part in the cast article, the core is provided with a groove part that opens in the first direction and is recessed in a second direction opposite from the first direction, and the second mold is provided with an air supply flow passage for supplying air for blowing toward a bottom part of the groove part.

Abstract: An oscillating table comprising an oscillating structure, inserted in a fixed frame adapted to be fixed integrally to the ground, the oscillating structure being adapted to accommodate an ingot mold provided with a crystallizer, defining a casting direction X, and adapted to be guided in an oscillation by elastic means arranged transversally to the casting direction, at least one actuator, adapted to transmit pulses with an alternating orientation, upwards and downwards, to said oscillating structure, so as to cause an oscillation motion thereof, wherein said elastic means comprise pairs or elastic bars having two respective ends fixed to the fixed frame, and having a respective central portion constrained to the oscillating structure, wherein two first elastic bars are arranged parallel to each other, at a first side and at a second side of said fixed frame, respectively, said first side and said second side being parallel to each other and equally spaced apart from said casting direction X, wherein two s

Abstract: A method for producing a hollow article made of amorphous metal comprising the steps of: a) providing a metal composition, b) melting the composition according to step a) in order to obtain a melt, c) introducing the melt according to step b) into a cavity of a casting mold, the casting mold comprising an inner core, at least a portion of the lateral surface of the inner core being surrounded by a separation element, d) cooling the melt in the casting mold in order to obtain a molded part made of amorphous metal, e) removing the inner core and the separation element from the molded part according to step d) in order to obtain a hollow article made of amorphous metal. The present invention also relates to a hollow article made of amorphous metal, more particularly to a pipe made of amorphous metal.

Abstract: A directional solidification casting method includes fluidly coupling a feed line conduit with a source of molten metal and with a directional solidification mold at a gating. The mold has an interior chamber with a shape of an object to be cast using directional solidification in a growth direction. The feed line conduit is fluidly coupled with the gating in a downward direction oriented at an angle that is closer to the growth direction of the mold than to another direction that is perpendicular to the growth direction of the mold. The method also includes positioning a downstream portion of the feed line conduit below the gating, directing the molten metal into the mold via the feed line conduit, and casting the object in the mold using directional solidification.

Abstract: An improved aluminum alloy for blending with a recycled aluminum alloy to form a material for high pressure vacuum die casting is provided. The improved aluminum alloy includes 10 to 12 wt. % silicon, 0.65 to 0.85 wt. % manganese, less than 0.05 wt. % iron, less than 0.05 wt. % magnesium, 0.2 to 0.4 wt. % strontium, less than 0.05 wt. % titanium, and less than 0.02 wt. % copper, based on the total weight of the improved aluminum alloy. The recycled aluminum alloy typically includes 0.60-1.0 wt. % silicon, ?0.35 wt. % iron, ?0.20 wt. % copper, 0.05-0.20 wt. % manganese, 0.40-0.8 wt. % magnesium, ?0.20 wt. % chromium, ?0.15 wt. % zinc, ?0.05 wt. % titanium, ?0.05 wt. % others (each), and ?0.15 wt. % others (total). The material meets the specifications for an Aural 5S alloy.

Abstract: The precision of grasping or controlling backpressure around a gas discharge portion in a stopper for continuous casting can be improved with a stopper for continuous casting which includes a cavity for conveying gas in a vertical direction center of the stopper, one or a plurality of gas discharge holes passing through from the cavity to the outside in a distal center or a side surface of a reduced-diameter region including a fitted portion to a lower nozzle, and a pressure control component in a part of an area above the gas discharge hole within the cavity.

Abstract: Provided herein is a method and apparatus for a starting head for a continuous casting mold, and more particularly, to a starting head configured to clinch a casting for drawing the casting from a continuous casting mold in a manner that reduces stresses within the casting decreasing the likelihood of stress cracks forming in the casting. An example starting head for a continuous casting mold includes: a body; a top surface of the body; two or more recesses defined within the top surface, where each recess extends from a first end to a second end, where the first end of a respective recess is closer to a center of the top surface than the second end of the respective recess, and where a depth of the first end of the respective recess relative to the top surface is less than a depth of the second end of the respective recess relative to the top surface; and a clinch point defined by the second end of the respective recess.

Abstract: A method and an apparatus for additive casting of parts is disclosed. The method may include: depositing, on a build table, a first portion of a mold, such that, the depositing may be performed layer by layer; pouring liquid substance into the first portion of the mold to form a first casted layer; solidifying at least a portion of the first casted layer; depositing a second portion of the mold, on top of the first portion of the mold; pouring the liquid substance into the second portion of the mold to form a second casted layer, on top of at least a portion of the first casted layer; and solidifying at least a portion of the second casted layer. The method may further include joining the first and second casted layers prior to the pouring of a third casted layer.

Abstract: Molding material mixes that contain a polyurethane binder based on phenolic resins of the benzyl ether type and polyisocyanates are characterized by the inclusion of a polybutadiene derivative. In one case, the polybutadiene derivative has epoxide groups and hydroxyl groups. In another case, the polybutadiene derivative has succinic acid anhydride groups. Molds, cores and risers are produced using these molding material mixes. Inclusion of the polybutadiene derivatives results in a reduction of sand adhesions in the molding process.

Abstract: A method for producing an Fe-based nanocrystalline alloy ribbon, the method including a step of supplying a molten Fe-based alloy onto a rotating chill roll, and rapidly solidifying the molten Fe-based alloy that has been supplied onto the chill roll, thereby obtaining an Fe-based amorphous alloy ribbon having a free solidified surface and a roll contact surface, and a step of heat-treating the Fe-based amorphous alloy ribbon, thereby obtaining an Fe-based nanocrystalline alloy ribbon; wherein an outer peripheral part of the chill roll is composed of a Cu alloy, and a thermal conductivity of the outer peripheral part is from 70 W/(m·K) to 225 W/(m·K).

Abstract: Submerged nozzle (1) through which molten steel can be poured from a tundish into a mould, said nozzle comprising: a substantially tubular body (2), extending from a first end (3) to a second end (4); a passageway (5), extending through the tubular body (2) along a longitudinal axis (A) from the first end (3) towards the second end (4); at least one inlet port (6), opening into the passageway (5) at said first end (3); a plurality of outlet ports (8), opening into the passageway (5) in a region (7) adjacent to the second end (4); and at least one rotatable insert (10); whereas the submerged nozzle (1) with the at least one rotatable insert (10) is configured that a molten metal entering the submerged nozzle (1) at the at least one inlet port (6) flows through the passageway (5) and around the rotatable insert (10) and exits the submerged entry nozzle (1) via the plurality of outlet ports (8), such that a rotation of the rotatable insert (10) is driven by the stream of molten metal.

Abstract: A side dam for a continuous metal casting apparatus includes an insulator and a belt system having an endless belt. The endless belt includes a belt surface, and the endless belt is movable relative to the insulator such that a portion of the belt surface is configured to face a casting cavity of the continuous metal casting apparatus as the endless belt is moved. In some examples, the endless belt is movable in a plane of motion that is perpendicular to the belt surface.

Abstract: A steel ladle drainage method is achieved by using a steel ladle structure. Vacuum interlayers are provided within an upper nozzle, an upper fixed plate, a lower fixed plate and a sliding plate of the steel ladle structure respectively. In the steel ladle drainage method provided by the present invention, a metal drainage agent is used to replace the drainage sand in the prior art, the metal drainage agent is melted by the liquid steel and deposited in the upper nozzle, the sliding plate with the vacuum interlayer and the upper nozzle with the vacuum interlayer have the insulation effect on the melted metal drainage agent. Moreover, through moving the sliding plate, the two pouring holes of the upper and lower fixed plates are connected with each other, the metal drainage agent enters the tundish through the pouring holes and the lower nozzle under the action of gravity.

Abstract: A casting method includes forming a seed. The seed has a first end and a second end and an inner diameter (ID) surface and an outer diameter (OD) surface. The seed second end is placed in contact or spaced facing relation with a chill plate. The first end is contacted with molten material. The molten material is cooled and solidified so that a crystalline structure of the seed propagates into the solidifying material. At least a portion of the seed contacted with the molten material has a solidus higher than a solidus of at least an initial pour portion of the molten material.

Abstract: An environmentally friendly composition of matter comprising a limestone and fiberglass based waste material used to substitute out a portion of natural aggregate with said waste material so as to preserve natural resources, protect the environment and prevent depletion of landfill capacity and reuse unusable waste products into environmentally useful products.

Abstract: A molten metal conveyor having a receptor plate in contact with molten metal during transport of the molten metal. The receptor plate extends from an entrance where molten metal enters onto the receptor plate to an exit where molten metal exits the receptor plate. The molten metal conveyor has at least one vibrational energy source which supplies vibrational energy directly to the receptor plate in contact with molten metal. A corresponding method for forming a metal product includes providing molten metal onto a molten conveyor; cooling the molten metal by control of a cooling medium flowing through a cooling passage in the or attached to the conveyor; and coupling vibrational energy directly into a receptor plate in contact with the molten metal on the conveyor.