Patents Examined by Melissa Rioja
  • Patent number: 11958931
    Abstract: A flame-retardant urethane resin composition comprises a polyisocyanate compound, a polyol compound, a trimerization catalyst, a foaming agent, a foam stabilizer, and an additive, in which the trimerization catalyst is at least one selected from the group consisting of a nitrogen-containing aromatic compound, a carboxylic acid alkali metal salt, a tertiary ammonium salt, and a quaternary ammonium salt, and the additive comprises red phosphorus and at least one selected from the group consisting of a phosphoric acid ester, a phosphate-containing flame retardant, a bromine-containing flame retardant, a boron-containing flame retardant, an antimony-containing flame retardant, and a metal hydroxide.
    Type: Grant
    Filed: April 28, 2020
    Date of Patent: April 16, 2024
    Assignee: SEKISUI CHEMICAL CO., LTD.
    Inventors: Taichi Makida, Toshitaka Yoshitake, Yousuke Okada, Takehiko Ushimi
  • Patent number: 11958955
    Abstract: Hybrid spray foams utilize a urethane reactant, a crosslinker, and an (optional) epoxy and/or acrylic resin along with a blowing agent and rheology modifier to produce a quick-setting foam that remains in place until the foam forms and cures. The urethane reactant may be formed as an adduct with or without the use of isocyanate chemistry. In some embodiments, the polyurethane oligomer is made by reacting cyclocarbonates and di- or polyamines, while in other embodiments the polyurethane backbone employs the use of commercially available capped or blocked urethane oligomers made by any method. The oligomers contain reactive groups, typically at the oligomer ends, that crosslink with crosslinkers or with acrylic or epoxy resins to form hybrid polyurethane foams. Foams may also contain a plasticizer, and/or a surfactant as well as other optional additives. Methods of making such foams are also provided.
    Type: Grant
    Filed: September 16, 2022
    Date of Patent: April 16, 2024
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventor: Fatemeh Nassreen Olang
  • Patent number: 11952455
    Abstract: The present invention provides a foam having a surface which solates or gelates after absorption of water and appropriately absorbs the water. The foam is prepared by a foam reaction of a mixture comprising at least one polyol, a compound having at least one isocyanate group, and a hydrophilic polymer.
    Type: Grant
    Filed: December 28, 2017
    Date of Patent: April 9, 2024
    Assignee: ALCARE CO., LTD.
    Inventors: Takabumi Kubo, Tomoya Tanaka, Ryota Watanabe
  • Patent number: 11945927
    Abstract: [Problem] An object of the present invention is to provide a foam including a thermoplastic resin and rubber as a main component, in which a micronized product of a cellulose fiber is uniformly dispersed, and uniformity and mechanical properties are excellent. [Solution] A foam includes a modified cellulose fiber (A) covalently bonded with a diene-based polymer, a thermoplastic resin and/or rubber (B), and a diene-based polymer (C) having a functional group capable of covalently bonding with a cellulose fiber, in which the fiber (A) is micronized, the fiber (A) has a content of 0.05 to 20% by mass, and the thermoplastic resin and/or rubber (B) has a glass transition point of ?130° C. to 120° C.
    Type: Grant
    Filed: February 26, 2020
    Date of Patent: April 2, 2024
    Assignee: SEIKO PMC CORPORATION
    Inventors: Ryo Miyamori, Daisuke Kuroki, Hideya Sekiguchi, Akihiro Sato
  • Patent number: 11932745
    Abstract: The present disclosure is directed to methods of forming polyimide gels. The methods generally include forming a polyamic acid and dehydrating the polyamic acid with a dehydrating agent in the presence of water. The resulting polyimide gels may be converted to polyimide or carbon xerogels or aerogels. The methods are advantageous in providing rapid or even instantaneous gelation, which may be particularly useful in formation of beads comprising the polyimide gels. Polyimide or carbon gel materials prepared according to the disclosed method are suitable for use in environments containing electrochemical reactions, for example as an electrode material within a lithium-ion battery.
    Type: Grant
    Filed: December 9, 2021
    Date of Patent: March 19, 2024
    Assignee: Aspen Aerogels, Inc.
    Inventors: Redouane Begag, Roxana Trifu, Nicholas A. Zafiropoulos, Harris R. Miller, George L. Gould, Nicholas Leventis
  • Patent number: 11932763
    Abstract: A polyurethane foam, a polyurethane/polyorganosiloxane foam, and a polyurethane foam polyurethane/polyorganosiloxane foam material are disclosed and described herein. The materials are formed in the presence of a polymerization reaction initiator (an isoprenoid compound), and a polymerization reaction accelerator. The polyurethane foam is formed from an isocyanate and a polyol. The polyurethane foam polyurethane/polyorganosiloxane foam material comprises the polyurethane foam which is cross-linked to the polyurethane backbone to a polyurethane/polyorganosiloxane foam. Optional gelling agents, emulsification control agents, reinforcement fillers, cross-linkers, reinforcement polymers, rubber reinforcers, silk proteins, emollients, stabilizers and colorants are also described. The polyurethane and polyurethane-polyorganosiloxane foam materials exhibit a high degree of flexibility, resilience and excellent impact absorption.
    Type: Grant
    Filed: November 13, 2018
    Date of Patent: March 19, 2024
    Assignee: Virfex, LLC
    Inventor: Ghassan Dehni
  • Patent number: 11919994
    Abstract: The invention relates to a method for producing soft polyurethane foam obtained by reacting a composition containing a component A1 containing at least one filled polyol, a component A2 containing compounds reactive with isocyanates and having a hydroxyl value of ?20 to <100 mg KOH/g, the component A2 not containing any filled polyol, a component A3 containing water and/or at least one physical blowing agent, a component A4 containing auxiliary agents and additives, and a component B containing di- and/or polyisocyanates, characterized in that the reaction occurs in the presence of 0.5 to 3 parts by weight of an organic urea derivative as component C, which is obtained by reacting urea with a difunctional amine having a number-average molecular weight of 200 to 1000 g/mol. The invention also relates to a soft polyurethane foam obtainable by the method.
    Type: Grant
    Filed: May 7, 2020
    Date of Patent: March 5, 2024
    Assignee: Covestro Deutschland AG
    Inventors: Matthaeus Gossner, Peter Haas, Michael Schedler, Sven Meyer-Ahrens, Lutz Brassat
  • Patent number: 11897988
    Abstract: Disclosed are a hydrogenated styrene/conjugated diolefin copolymer, a foaming material thereof, and application thereof. The copolymer contains a styrene structure unit and a hydrogenated conjugated diolefin structure unit; by taking the total content of the copolymer as a reference, the content of the styrene structure unit is 15-50 wt %, the content of 1,2-polymerization structure unit in the hydrogenated conjugated diolefin structure unit is 8-32%, the degree of randomness of the styrene structure unit in the hydrogenated conjugated diolefin structure unit is 30-80%, and the degree of hydrogenation of conjugated diolefin in the copolymer is 85-100%. The tensile strength at break of the hydrogenated styrene/conjugated diolefin copolymer is 30-60 MPa, the elongation at break is 300-600%, and the hardness (Shore A) is 70-98.
    Type: Grant
    Filed: October 29, 2019
    Date of Patent: February 13, 2024
    Assignee: CHINA PETROLEUM & CHEMICAL CORPORATION
    Inventors: Hongwen Liang, Xiaojun Mo, Wangming Li, Chaozhou Liu, Fan Yang, Zheng Kang, Xu Wang, Zhenyin She
  • Patent number: 11891471
    Abstract: Described herein is a process for producing a hydrophilic flexible polyurethane foam. Also described herein is a flexible polyurethane foam obtainable by such a process and a method of using such a flexible polyurethane foam for treating wounds.
    Type: Grant
    Filed: January 31, 2020
    Date of Patent: February 6, 2024
    Assignee: BASF SE
    Inventors: Markus Schuette, Heinz-Dieter Lutter, Anne Schubert
  • Patent number: 11851520
    Abstract: The present disclosure describes a flexible polyurethane foam having suspended within its matrix particles of silicon dioxide, SiO2. The particles of silicon dioxide are interspersed within the polyurethane matrix and protrude from the surface of the foam. These particles form an abrasive surface and the produced foam finds use as a cleaning material. The foam includes the use of a pre-polymer polyol formed by the reaction of triol polyol having a molecular weight of from 700 to 8000 with a polyisocyanate and a tin catalyst. The produced foam is much more durable than commercially available melamine foams and is an effective cleaning foam.
    Type: Grant
    Filed: November 5, 2019
    Date of Patent: December 26, 2023
    Assignee: Woodbridge INOAC Technical Products LLC
    Inventors: Michael C. Pecoraro, Raymond Bertram
  • Patent number: 11827735
    Abstract: Hydrofluoroolefin (“HFO”)-containing isocyanate-reactive compositions, foam-forming compositions containing such isocyanate-reactive compositions, rigid foams made using such foam-forming compositions, and methods for producing such foams, including use of such foams as panel insulation. The isocyanate-reactive compositions include a polyol composition, a blowing agent composition, and a catalyst composition. The polyol composition includes 50% to 80% by weight, based on total weight of the polyol composition, of an aromatic polyester polyol having a functionality of 1.5 to 2.5 and an OH number of 150 to 360 mg KOH/g, and an amine-initiated polyether polyol having an OH number of more than 500 mg KOH/g and a functionality of 2.5 to 4. The blowing agent composition includes a hydrofluoroolefin and water. The catalyst composition includes a morpholine, an imidazole, a quaternary ammonium carboxylate, and a metal carboxylate.
    Type: Grant
    Filed: September 1, 2022
    Date of Patent: November 28, 2023
    Assignee: COVESTRO LLC
    Inventor: Shawn Rider
  • Patent number: 11820855
    Abstract: Polyurethane foams are made by curing a reaction mixture that contains an aromatic polyisocyanate, at least one isocyanate-reactive material having an average functionality of at least 2 and an equivalent weight of at least 200 per isocyanate-reactive group, at least one blowing agent, at least one surfactant and at least one catalyst, at least one cyclic 1,3-diketone and at least one aminoalcohol or alkylhydroxylamine. Foams so produced emit low levels of formaldehyde, acetaldehyde and propionaldehyde.
    Type: Grant
    Filed: August 2, 2018
    Date of Patent: November 21, 2023
    Inventors: Hongliang Chen, Zhengming Tang, Jian Zou, Shaoguang Feng, Degang Zhang, Ping Zhang
  • Patent number: 11820876
    Abstract: The present disclosure relates to a method for making a non-isocyanate polyurethane (NIPU) foam, where the method includes decomposing a blowing agent having at least one of an amine carbamate salt and/or an amine bicarbonate salt to form a diamine and CO2 in the presence of a molecule comprising a plurality of cyclic carbonate functional groups and reacting the diamine with at least a portion of the cyclic carbonate functional groups to form the NIPU foam. In some embodiments of the present disclosure, the reacting and the decomposing may occur at substantially the same rate.
    Type: Grant
    Filed: August 10, 2021
    Date of Patent: November 21, 2023
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: Tao Dong, Philip T. Pienkos
  • Patent number: 11814466
    Abstract: Hydrophilic polyurethane foam is made from a diphenylmethane-based quasi-prepolymer having specified isocyanate and oxyethylene contents. The foams have an unusually good capacity for retaining water even when under compressive forces. They also exhibit at most moderate swelling when saturated with water. The foam is useful as a layer of a water containment system such as a green roof or blue roof system.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: November 14, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: Cody Schoener, Yasmin N. Srivastava
  • Patent number: 11814496
    Abstract: A High Internal Phase Emulsion (HIPE) foam having cellulose nanoparticles.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: November 14, 2023
    Assignee: The Procter and Gamble Company
    Inventors: Stuart J. Rowan, Donald L. Feke, Vahid Karimkhani, Ica Manas-Zloczower, Boran Zhao, Wade Monroe Hubbard, Jr., Maxwell Joseph Wingert, Steven Ray Merrigan
  • Patent number: 11814467
    Abstract: A process for the production of a polyurethane foam having a resilience of at least 50%, said process comprising reacting (i) a first polyether polyol comprising polyether chains containing no more than 20% ethylene oxide content, and having a primary hydroxyl content of no more than 25%; (ii) a second polyether polyol comprising polyether chains containing at least 50% ethylene oxide content; and (iii) one or more aromatic polyisocyanates, in the presence of one or more catalysts having gelling and/or blowing activities.
    Type: Grant
    Filed: December 19, 2016
    Date of Patent: November 14, 2023
    Assignee: SHELL USA, INC.
    Inventors: Pranaya Man Singh Pradhan, Eswaramurthi Nachiappan, Michiel Barend Eleveld, Prem Kumar Dhanapal
  • Patent number: 11807734
    Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.
    Type: Grant
    Filed: April 6, 2022
    Date of Patent: November 7, 2023
    Assignee: Aspen Aerogels, Inc.
    Inventors: Owen R. Evans, Kathryn E. deKrafft, Nicholas A. Zafiropoulos, Wenting Dong, David J. Mihalcik, George L. Gould, Irene Melnikova
  • Patent number: 11807736
    Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.
    Type: Grant
    Filed: December 28, 2022
    Date of Patent: November 7, 2023
    Assignee: Aspen Aerogels, Inc.
    Inventors: Owen R Evans, Kathryn E deKrafft, Nicholas A Zafiropoulos, Wenting Dong, David J Mihalcik, George L Gould, Irene Melnikova
  • Patent number: 11795265
    Abstract: A macromonomeric stabilizer, a preparation method thereof, a method for preparing a polymeric polyol using same, and the polymeric polyol prepared. Also disclosed are a soft polyurethane foam obtained by foaming a composition of the polymeric polyol prepared and a polyisocyanate, and a molded product comprising the soft polyurethane foam. The preparation method of the macromonomeric stabilizer comprises the following steps: reacting a polyol with a tricarboxylate not comprising a polymerizable ethylenically unsaturated double bond, or a derivative thereof, to form an adduct; and reacting the resulting adduct with an epoxide comprising a polymerizable ethylenically unsaturated double bond. The macromonomeric stabilizer of the present invention has a low viscosity, comprises a plurality of active sites, and can be directly used in subsequent reactions. The preparation method of the macromonomeric stabilizer can be carried out under normal pressure, without the need for end-blocking with ethylene oxide.
    Type: Grant
    Filed: December 26, 2018
    Date of Patent: October 24, 2023
    Assignee: WANHUA CHEMICAL GROUP CO., LTD.
    Inventors: Fuguo Li, Changxun Ju, Yang Liu, Chengqun Qin, Bin Liu, Xunkun Wu, Jing Li, Ye Sun, Bing Zheng, Lunpeng Wang
  • Patent number: 11787916
    Abstract: Aerogel compositions, methods for preparing the aerogel compositions, articles of manufacture that include or are made from the aerogel compositions are described and uses thereof. The aerogels include a branched polyimide matrix with little to no crosslinked polymers.
    Type: Grant
    Filed: April 8, 2021
    Date of Patent: October 17, 2023
    Assignee: BLUESHIFT MATERIALS, INC.
    Inventors: Garrett Poe, Alan Sakaguchi, Nicole Lambdin