Patents Examined by Paul Spiel
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Patent number: 11518102Abstract: In one example in accordance with the present disclosure, an additive manufacturing platform is described. The additive manufacturing platform includes a vibrating bed on which a volume of build material is to be disposed. The bed is to vibrate to remove excess build material and operates in at least two extraction modes during a build material extraction period. The additive manufacturing platform also includes a non-vibrating frame to support the vibrating bed.Type: GrantFiled: July 19, 2017Date of Patent: December 6, 2022Assignee: Hewlett-Packard Development Company, L.P.Inventors: Joshua Schmale, Robert Lawrence Winburne, Tait A. Regnier, Michael Duda, Justin M. Roman
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Patent number: 11518093Abstract: An additive manufacturing system comprises an additive manufacturing apparatus forming a molded object by curing slurry which becomes a base material of the molded object and a removing apparatus removing slurry attached to the molded object, in which the removing apparatus comprises a container having an axis of rotation and a peripheral wall provided with a plurality of small holes, the container permitting the molded object to be fixed therein, and a drive unit driving the container to rotate around the axis of rotation.Type: GrantFiled: March 20, 2020Date of Patent: December 6, 2022Assignee: SINTOKOGIO, LTD.Inventors: Kouji Kajita, Kazuya Kojima, Takaya Nakane
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Patent number: 11504926Abstract: The invention provides a method for manufacturing a 3D item (10) with a fused deposition modeling 3D printer, the method comprising (a) providing a thermoplastic material (20), wherein the thermoplastic material (20) comprises a first polymer (21) of the semi-crystalline type, wherein the first polymer (21) has a glass temperature (Tg) and wherein the thermoplastic material (20) has a melting temperature (Tm); generating in a generation stage an intermediate 3D printed item (110) by printing the thermoplastic material (20), wherein the thermoplastic material (20) is heated to a temperature equal to or above the melting temperature (Tm), while maintaining during printing an ambient temperature (Ta) to the intermediate 3D printed item under construction below the glass temperature (Tg); and generating in an annealing stage said 3D item (10) by heating the intermediate 3D printed item (110) equal to or above the glass temperature (Tg).Type: GrantFiled: December 12, 2016Date of Patent: November 22, 2022Assignee: SIGNIFY HOLDING B.V.Inventors: Rifat Ata Mustafa Hikmet, Johan Lub, Edward Theodorus Maria Berben
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Patent number: 11491717Abstract: A method for 3D printing of a robot element, more particularly a finger for use in robotics. At least one sensor is concomitantly printed by means of multi-material printing during the printing of the robot element. A gripping element produced by a method of this kind includes a number of printed layers of robot element material and a concomitantly printed sensor.Type: GrantFiled: January 30, 2020Date of Patent: November 8, 2022Assignee: Hochschule OffenburgInventors: Nikolai Hangst, Stefan Junk, Thomas Wendt
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Patent number: 11478981Abstract: A manufacturing method of an abradable coating consisting of depositing, on a substrate surface a filament of a thermosetting material while providing both a relative displacement between the substrate and the filament along a predetermined deposition path and solidification of the filament in order to create a three-dimensional scaffold of filaments, consisting of superimposed layers of which the filaments of a given layer are not contiguous and can be oriented differently from those of an adjacent layer, so as to confer upon it acoustic wave absorption properties, the thermosetting material being a thixotropic mixture free of solvent and consisting of a polymer base and a cross-linking agent in a weight ratio of a polymer base to a cross-linking agent comprised between 1:1 and 2:1, and of a flowing component, typically a petroleum jelly present between 5 and 15% by weight of the total weight of the thixotropic mixture.Type: GrantFiled: December 6, 2018Date of Patent: October 25, 2022Assignee: SAFRAN AIRCRAFT ENGINESInventors: Jacky Novi Mardjono, Arnaud Dubourg, Edith-Roland Fotsing, Annie Ross
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Patent number: 11465337Abstract: Described is a method of manufacture of 3D objects from composite materials. The method includes the use of an extrusion nozzle configured to extrude the composite material, including a multistrand filament with a thixotropic acrylic matrix material surrounding the multistrand filament. Extruding a 3D object surface segment spanning in the air over at least a segment of a discontinuous work surface and operating concurrently a source of curing energy to pin and enhance the strength of a 3D object surface segment spanning in air. The 3D object extruded surface segment spanning in the air is sufficiently rigid and maintains its shape without the use of a mandrel.Type: GrantFiled: November 10, 2021Date of Patent: October 11, 2022Assignee: Massivit 3D Printing Technologies Ltd.Inventors: Gershon Miller, Igor Yakubov, Moshe Uzan, Erez Zimerman, Shai Garty, Nir Dvir
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Patent number: 11458532Abstract: A method of manufacturing a cold box core includes injecting unbonded sand into a cold box core tool, the unbonded sand including sand mixed with a resin, the cold box core tool including: a first platen; a first insert half secured to the first platen; a second platen; and a second insert half secured to the second platen and configured to alternately mate with and separate from the first insert half, each of the first insert half and the second insert half being three-dimensionally printed from a polymer material, the first insert half and the second insert half together forming a cavity therebetween defining an outer geometric shape of the cold box core; and injecting gas into the unbonded sand to harden the cold box core.Type: GrantFiled: January 14, 2020Date of Patent: October 4, 2022Assignee: Mueller International, LLCInventors: Andrew Henderson Pike, Joel Clinton Busler, Jason White Bradley
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Patent number: 11426926Abstract: A method for the lithography-based additive manufacture of three-dimensional molded bodies, in which a build platform is positioned at a distance from a material support, which is permeable to the radiation of a radiation source at least in some areas, for a material solidifiable by exposure to said radiation, wherein the material support is translationally moved between a first position and a second position, characterized in that material is applied with a defined layer thickness during the movement of the material support from the first position to the second position, after this the applied material, between the build platform and the material support, is location- and/or time-selectively irradiated by the radiation source and solidified, and subsequently material is removed from the material support during the movement of the material support from the second position to the first position.Type: GrantFiled: June 8, 2018Date of Patent: August 30, 2022Assignee: CUBICURE GMBHInventors: Robert Gmeiner, Thomas Förster-Romswinckel, Philipp Neubauer
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Patent number: 11420398Abstract: A system for separating support structure from a three-dimensional (3D)-printed component integrally printed with the support structure during an additive manufacturing (AM) process includes one or more transducers, indexing features configured to engage the transducer(s) and position the transducer(s) in contact with the support structure, and an electronic control unit (ECU). The ECU activates the transducer(s) which then vibrate at a predetermined resonant frequency of the support structure until the support structure fractures. A method includes engaging a transducer with an indexing feature, positioning the indexing feature with respect to the support structure such that the transducer is in contact with the support structure, and activating the transducer during a post-processing stage of the AM process, via the ECU, to cause the transducer to vibrate at the predetermined resonant frequency until the support structure fractures or breaks.Type: GrantFiled: April 8, 2020Date of Patent: August 23, 2022Assignee: The Boeing CompanyInventors: Robert L. Mann, Jr., Hayden S. Osborn, Alexander J. Coco
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Patent number: 11421042Abstract: According to an example aspect of the present invention, there is provided a use of molar mass controlled cellulose in injection molding, extrusion and three dimensional printing applications.Type: GrantFiled: February 12, 2018Date of Patent: August 23, 2022Assignee: Teknologian tutkimuskeskus VTT OyInventors: Pia Willberg-Keyriläinen, Jarmo Ropponen, Ali Harlin, Riku Talja
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Patent number: 11413809Abstract: A three-dimensional shaping device includes a plasticization unit configured to plasticize a material into a shaping material using a rotating screw; a drive unit configured to rotate the screw; a supply flow path through which the shaping material flows; a nozzle configured to discharge the shaping material; a discharge amount adjusting mechanism configured to switch between stop and restart of discharge of the shaping material from the nozzle by a valve portion provided in the supply flow path; a pressure measuring portion configured to measure a pressure of the shaping material in the supply flow path between the plasticization unit and the valve portion; and a control unit configured to adjust rotation of the screw by controlling the drive unit according to a measured value of the pressure which is measured.Type: GrantFiled: June 25, 2020Date of Patent: August 16, 2022Inventors: Taki Hashimoto, Kohei Yuwaki, Atsushi Majima
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Patent number: 11407173Abstract: A light valve panel and a manufacturing method thereof, a three-dimensional printing system, and a three-dimensional printing method are disclosed. The light valve panel includes a first light valve array substrate and at least one second light valve array substrate, the first light valve array substrate and the at least one second light valve array substrate are arranged in a stack; the first light valve array substrate includes a plurality of first pixel units arranged in an array, and the second light valve array substrate includes a plurality of second pixel units arranged in an array; and an orthographic projection of at least one of the second pixel units on the first light valve array substrate partially overlaps with at least one of the first pixel units.Type: GrantFiled: March 19, 2020Date of Patent: August 9, 2022Assignees: BEIJING BOE OPTOELECTRONICS TECHNOLOGY CO., LTD., BOE TECHNOLOGY GROUP CO., LTD.Inventors: Jinyu Li, Yanchen Li, Haobo Fang, Yu Zhao, Dawei Feng, Dong Wang, Wang Guo, Hailong Wang
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Patent number: 11390029Abstract: A three-dimensional shaping apparatus coupled to a server includes a melting portion melting a material to form a shaping material, an ejection portion ejecting the shaping material supplied from the melting portion, a shaping stage where the shaping material ejected from the ejection portion is stacked, a moving mechanism changing a relative position of the ejection portion and the shaping stage, a shape data generation portion generating second shape data for representing a shape of a three-dimensional shaped article including a shape representing identification information for identifying the three-dimensional shaped article using first shape data and the identification information for identifying the three-dimensional shaped article, a controller controlling the melting portion and the moving mechanism according to the second shape data, thereby producing the three-dimensional shaped article, and a communication portion transmitting the identification information for identifying the three-dimensional shapType: GrantFiled: December 19, 2019Date of Patent: July 19, 2022Assignee: Seiko Epson CorporationInventors: Eizo Takahashi, Tsuyoshi Kitahara
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Patent number: 11390021Abstract: A method for producing a three-dimensional shaped product based on repetition of a step of molding of a powder layer 3 and sintering with a laser beam or an electron beam, wherein in a lattice region 1, a sintered layer 41 is molded by scanning the beam having a predetermined spot diameter several times in one side direction at a predetermined interval, after which a sintered layer 42 is again molded by the same scanning in the other side direction which crosses the one side direction, and in an outer frame region 2, a continuous sintered layer 43 is molded by scanning the beam having the predetermined spot diameter over the entire lattice region 1 that is surrounded by an inner line and an outer line, and is also achieved by a three-dimensional shaped product obtained by the method.Type: GrantFiled: April 30, 2021Date of Patent: July 19, 2022Assignee: Matsuura Machinery Corp.Inventors: Koichi Amaya, Midorikawa Tetsushi, Seiichi Tomita, Ryuzo Tanaka
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Patent number: 11376790Abstract: A cartridge for a stereolithographic machine, includes a body, which in turn, includes a container, delimited by walls, having a bottom, and an opposite access opening allowing access inside the container, inlet and outlet mouths for a photopolymerisable material, at least one tank for same. The tank includes a transit opening for a photopolymerisable material and an air passage opening communicating with the environment; and includes: circulation means to circulate the photopolymerisable material between the outlet mouth and the inlet mouth of the container. Between the circulation means and the inlet and outlet mouths, and between the circulation means and the transit and air passage openings, valve means are interposed, configured to alternatively allow various circulation configurations of the cartridge, either preventing or allowing passage of photopolymerisable material between the container and the tank; or allowing the passage of material between the outlet and inlet mouths of the same container.Type: GrantFiled: November 12, 2018Date of Patent: July 5, 2022Assignee: DSW S.R.L.Inventors: Ettore Maurizio Costabeber, Renzo Busato
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Patent number: 11364674Abstract: A 3D printing device (100), comprising a melt extrusion module (102), a printing module (103), and a platform module (104). The melt extrusion module (102) comprises a processing chamber (121) consisting of a feed inlet (124) and a discharge outlet (125), as well as an extrusion means (122) and a heating means (123) disposed at the processing chamber; the melt extrusion module (102) is configured to receive an initial material from the feed inlet (124) of the processing chamber (121), and heat and extrude the initial material to convert the initial material into a molten body, which is extruded out of the discharge outlet (125) of the processing chamber (121). The printing module (103) is communicated with the discharge outlet (125) of the processing chamber (121) and is provided with a nozzle (131); the printing module (103) is configured to receive the molten body extruded from the discharge outlet (125) of the processing chamber (121) and guide the molten body to be extruded out of the nozzle (131).Type: GrantFiled: May 11, 2018Date of Patent: June 21, 2022Assignee: Triastek, Inc.Inventors: Senping Cheng, Xiaoling Li, Feihuang Deng, Haohui Lu, Haili Liu, Juan Yao, Xiaofei Wang, Wei Wu
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Patent number: 11364678Abstract: A method of manufacturing an object comprises applying a layer of building material in powder form having a predetermined thickness onto a layer of the building material already previously applied which has been solidified in a region corresponding to a cross section of the object. A recoater is moved in a direction across the layer already previously applied, and the building material is solidified in a shape corresponding to a cross section of the object. Prior to the application of a layer, for a solidified region having a thickness in the layer applied before, the maximum of the product of the extension of this region in movement direction of the recoater and the thickness is determined and during the application of the layer, at least an additional powder amount proportional to the value of the maximum is additionally provided.Type: GrantFiled: July 8, 2016Date of Patent: June 21, 2022Assignee: EOS GmbH Electro Optical SystemsInventors: Andrë Danzig, Rainer Salzberger, Jochen Philippi, Andreas Baumann, Gerd Cantzler, Robert Jelin
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Patent number: 11351723Abstract: An additive manufacturing device and a method of fabricating a 3D object is provided. The device includes a vessel configured to rotate about an axis and a membrane disposed to form a floor of the vessel. A build plate is movable between a first position and a second position, the build plate being positioned a predetermined distance apart from the membrane in the first position. A light source is arranged to direct electromagnetic radiation through the membrane towards the build plate. A processor is provided that is responsive to executable computer instructions for rotating on a periodic, aperiodic, or continuous basis, the vessel to oxygenate the membrane.Type: GrantFiled: February 12, 2021Date of Patent: June 7, 2022Assignee: CALT DYNAMICS LIMITEDInventors: Ross Lawless, Irene Villafane
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Patent number: 11338508Abstract: According to an example, an apparatus may include an agent delivery device to selectively deliver an agent onto a layer of build material particles. The apparatus may also include an energy source to apply energy onto the layer of build material particles to selectively fuse the build material particles in the layer based upon the locations at which the agent was delivered and a chamber formed of a plurality of walls, in which the agent delivery device and the energy source are housed inside the chamber. The apparatus may further include a vapor source to supply vapor into the chamber to wet the build material particles inside the chamber.Type: GrantFiled: January 31, 2017Date of Patent: May 24, 2022Assignee: Hewlett-Packard Development Company, L.P.Inventors: Ning Ge, Steven J. Simske, Andrew E. Fitzhugh, Lihua Zhao
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Patent number: 11318678Abstract: Certain examples described herein relate to preparing a base of build material for additive manufacturing. The base is formed from layers of build material that do not form part of an object undergoing additive manufacture. The base is heated by the application of energy, for example using a radiation source. A thermal profile of the base is measured after heating and is used to determine a pattern of application of at least one printing agent to the base. The pattern of application is used to deposit the at least one printing agent upon the base, wherein the presence of the printing agent affects the heating of the base. In this way the pattern of application of printing agent may be used to effect a thermal homogeneity of the base.Type: GrantFiled: July 4, 2016Date of Patent: May 3, 2022Assignee: Hewlett-Packard Development Company, L.P.Inventors: Pol Fornos, David Ramirez Muela, Sergio Puigardeu Aramendia