Abstract: A device for sealing the cambers of coke ovens adjacent the roof of the oven and above an oven door frame which is located at the transition between fireclay brickwork and silica brickwork each of which has joints between the courses thereof is located between anchor plates which support each side of the door frame. The door frame includes a vertical back portion which intersects a horizontal top portion. During the formation of the brick a cast iron bridge is positioned so that a vertical part is arranged directly behind the door and is advantageously sealed to the rear base of the door frame by a gasket or asbestos cord. The anchor plate carries an upper horizontal portion which is disposed beneath the fireclay brick at the transition between the fireclay and the silica brickwork and supports the fireclay brick. In addition, another horizontally extending part of the cast iron bridge is positioned into the silica brickwork between adjacent courses located near the top of such brickwork.

Abstract: A system for the preparation of phosphoric acid from phosphate rock and sulfuric acid, includes in combination a first reaction vessel containing a first slurry comprising calcium sulfate hemihydrate, monocalcium phosphate and phosphoric acid, a second reaction vessel containing a second slurry comprising calcium sulfate hemihydrate, circulation means including a draft tube disposed centrally in each of said vessels and an agitator positioned axially in each of said vessels within said draft tube, a first conduit interconnecting said first and second reaction vessels for conducting said first slurry from said first reaction vessel to said second reaction vessel, a second conduit interconnecting said vessels for conducting said second slurry from said second reaction vessel to said first reaction vessel, an inlet pipe for introducing phosphate rock and phosphoric acid to said first reaction vessel, and wherein a vent is connected to said inlet pipe to permit escape of gases and, thus, increasing the rate of fl

Abstract: A system for the preparation of phosphoric acid from phosphate rock and sulfuric acid, includes in combination a first reaction vessel containing a first slurry comprising calcium sulfate hemihydrate, monocalcium phosphate and phosphoric acid, a second reaction vessel containing a second slurry comprising calcium sulfate hemihydrate, circulation means including a draft tube disposed centrally in each of said vessels and an agitator positioned axially in each of said vessels within said draft tube, a first conduit interconnecting said first and second reaction vessels for conducting said first slurry from said first reaction vessel to said second reaction vessel, a second conduit interconnecting said vessels for conducting said second slurry from said second reaction vessel to said first reaction vessel, an inlet pipe for introducing phosphate rock and phosphoric acid to said first reaction vessel, said inlet pipe connected with the interior of said draft tube in said first vessel and wherein a vent is connect

Abstract: The method of producing blast furnace coke by (1) compacting a finely divided coal wherein at least about 60% by weight of the coal has a diameter of less than about 1/8 inch to form a coal compact, which compact immediately after removal from the compacting means comprises at least about 20% by weight of particles having a particle size of less than 1/4 inch in diameter; (2) breaking the thus formed compact such that the bulk density is sufficiently increased to be capable of conversion into coke suitable for use in large blast furnaces upon carbonization thereof; and (3) carbonizing the broken compact to thereby produce blast furnace coke having a minimum hardness of about 68 and a minimum stability of about 55. The compacting is preferably performed at a pressure equivalent to that achieved by passing the finely divided coal between rolls at a pressure applied to the coal of between about 20 and about 60 tons per lineal inch.

Abstract: A horizontal coke oven battery construction in which a pusher is mounted to extend into the batteries from one side and push coke out of the batteries on the opposite side, comprises a plurality of coke oven batteries disposed in a row. A first waste gas flue extends along the pusher side of the batteries and a second waste gas flue extends along the coke side. A stack flue at one end of the batteries is connected to the first and second waste gas flues. The construction includes means for directing the heating gases into each oven battery during operation so that, in respect to the pusher and coke size, approximately one-half of the batteries is heated by upward burning and the other half is heated by downward burning. For example, all odd numbered batteries may be heated in the same direction and all even numbered batteries heated in the same direction.

Abstract: A method of generating gas and coke dust by means of rapid degasification and rapid vaporization, with simultaneous extensive desulfurization, of coal ground into dust. In a first step, one portion of coal is subjected to complete or partial vaporization. In a second step, which immediately follows the first step, another portion of coal is subjected to degasification in the same or in associated reaction chambers. In the degasification, the solid and gaseous products obtained during the vaporization which are at a higher temperature level than that of the degasification step, transfer heat directly to the coal introduced into the degasification step, thus for covering the heat required for the degasification.

Abstract: A device for the rapid machine composting of sewage sludge including a rotary drum and having a feeding device extending longitudinally of the drum for feeding material to be composted into the drum. Air, heat and moisture are supplied to and discharged from the sludge compost and the composted material is discharged from the drum. A pre-mixing device for the sludge to be composted is located outside the rotary drum and includes a mixing vessel. Material to be composted is delivered to the mixing vessel as is composted sludge from the drum.

Abstract: The present pressure rod for a coke discharge apparatus is constructed of hollow sectional components or tubular members interconnected with one another, whereby a lightweight structure is achieved. The hollow sectional components or tubular members are interconnected in such a manner that a coolant may flow through the structure of the pressure rod. Flexible coolant supply conduits for the inflow and outflow of coolant are connected to the hollow sectional components of the pressure rod.

Abstract: Delayed petroleum coke is calcined in an internally-fired vertical shaft kiln. A downwardly-moving bed of green coke is preheated in the top of the kiln by rising combustion gases, then heat soaked at calcining temperatures in the intermediate section of the kiln, and finally cooled by recycle gas moving upwardly from the lower part of the kiln. Partially cooled calcined coke is recovered from the bottom of the kiln.

Abstract: The coking chamber of a by-product coke oven is formed by a refractory enclosure provided in its top with a charging opening and with an outlet for volatile by-products produced in the coking operation. Forming the bottom of the chamber near the bottom wall of the enclosure, but spaced above it, is a high-temperature resistant metal sole plate, beneath which are electric resistance elements for heating the plate directly in order to coke coal supported by the plate. Opposite sides of the lower part of the chamber may also be formed by electrically heated plates.

Abstract: A device for producing abrasion-proof coke forms from bituminous or brown coal briquettes, charcoal or peat, comprising, a preheating stage, a dehydrating stage, a carbonization stage and a cooling stage, each stacked in a column to form a tower furnace. Each of the stages include an annular zone for receiving the coal or charcoal material and each stage is supplied with a separate and independent gas circuit. Each annular zone is formed between an inner substantially cylindrical jacket and an outer substantially cylindrical jacket with a shaft space defined in the inner cylindrical jacket. Heaters for the gas circuits of the preheating, dehydrating and carbonizing stages are disposed in the shaft space.

Abstract: A system and method are provided for dry quenching coke while simultaneously eliminating pollutants emitted during coke pushing and quenching operations. The method includes pushing the hot coke from a coke oven into a hooded, mobile coke quench car, drawing the pollutants emitted during the push downwardly through the hot coke contained in the quench car to oxidize the pollutants and produce an inert combustion gas, cooling the hot inert gas and utilizing the heat recovered from the gas, cleaning the cooled inert gas, and returning the cooled cleaned inert gas to the quench car for further passage through the hot coke.

Abstract: A method of cooling and dedusting degasification gases which escape from coal degasification chambers particularly gases which are obtained in high temperature or low temperature carbonization of bituminous and subbituminous coals and which pass from degasification chambers through risers and bends into collection mains and in the bends or in the collecting mains themselves which comprises directing crude tar having a temperature in excess of 50.degree. C. and lower than 170.degree. C. into the bends and collecting mains either alone or with water added which has a temperature and is of a quantity such that it completely evaporates in the collecting main.

Abstract: A method of preparing and delivering coal to a coking plant, comprises, conveying the coal to the plant on a moving conveyor while an inert combustion gas is directed over the coal being conveyed. The combustion gas is generated by burning a fuel with air to produce a substantially inert combustion gas which is passed over the coal during its conveying and, thereafter, passed through a cooler for removing the moisture which has been picked up from the coal by the gas. The heating and predrying inert gases are advantageously generated by the direct combustion of air and fuel which are passed through flash dryer tubes and one or more separate separator systems and then delivered into a conveyor pipeline through which the coal is conveyed. A portion of the gases which are generated are also directed with a return gas to a filter for removal of any coal therefrom and to a cooler for removing the moisture picked up from the coal and then back into the stream for delivery to the conveyor for the coal.

Abstract: This invention is directed to a process for making coke and recovering the heat therefrom for preheating the firing gas to the coke oven. The process involves the use of the coke oven firing gas to extract the sensible heat from the hot coke from the coking oven to both preheat the firing gas for the coke oven and cool the hot coke. Significant economies are achieved in the two-fold function of coke production and heat recovery in accordance with the method disclosed.

Abstract: Hot coke produced in a coke plant is introduced into the lower portion of a sealed interior of a quenching tower. Quenching water is supplied to the hot coke, thereby cooling the hot coke and generating steam and quenching gases which rise from the quenched coke to the upper portion of the interior of the quenching tower. Condensing water is supplied into the upper portion of the interior of the quenching tower, thereby condensing the steam to form quenching water condensate. A water mixture of the condensing water and the quenching water condensate is collected at a midportion of the interior of the quenching tower, and such water mixture is prevented from passing to the lower portion of the interior of the tower. The thus collected water mixture is discharged from the interior of the quenching tower, and the quenching gases remaining in the upper portion of the interior of the quenching tower are removed without being directly discharged into the exterior surrounding environment.

Abstract: Double heating flues are arranged transversely to the horizontal axes of coke oven chambers within heating walls therefor. Side walls between each double heating flue have an internal passageway in the lower part communicating by exit orifices at vertically-spaced locations with the heating flues at the opposite sides of the side wall. The lower parts of the side walls converge horizontally into side wall portions some of which abut against the vertical heating wall and others extend through the vertical heating wall in an alternating arrangement of superimposed bricks. The upper parts of the side walls extend into load-bearing contact with the roof for the coke oven chambers. In the heating walls, three identical stretcher bricks in each course interlock by tongue-and-groove abutment joints. The middle brick abuts in a symmetrical relation with a flue side wall.

Abstract: In an apparatus for contacting fluid with subdivided contact material, such as a radial-flow catalytic reactor, means having a substantially horizontal surface is attached to a lower portion of a vertically movable member within the reactor, the member being selected from center pipes and particle-retaining screens. The weight of contact material on the means restrains upward movement of the member during temperature cycling, and thus prevents problems caused by the upward movement.

Abstract: Charging gases from each coking chamber in a battery of coke ovens are withdrawn through a closable ascension pipe into only a first gas main. The gases liberated during carbonization of the coal charge in each oven chamber are withdrawn through a closable ascension pipe into only a second gas main throughout the remainder of the carbonization process. The gases in each gas main are sprayed with flushing liquor. Gases are continuously transferred from the second gas main through pipes into the first gas main to equalize the gas pressure within the gas mains. Flushing liquor removed from the first gas main is processed to remove the tar content therefrom and to provide a clear flushing liquor which is used to spray charging gases within the first gas main.

Abstract: Any type of door bottom surface can be completely cleaned by the cleaning apparatus of this invention which comprises a carriage which is driven along a pair of horizontal platforms per se forming therebetween a passage for the carriage, a pair of supporting plates pivotably mounted on the carriage, a radial cutter device rotatably held by the supporting plates at the latter's frontward ends, said radial cutter device being cylindrical and having thereon several cutting blades radially extending and longitudinally aligned in parallel, a pair of coil springs charged between said front ends of the supporting plates and front portions of the carriage, and drive means for moving the radial cutter device and the carriage itself.