Patents Examined by Thomas G. Dunn, Jr.
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Patent number: 5776423Abstract: A catalytic material useful for the abatement of NO.sub.X in a lean environment containing a zeolite material having incorporated therein copper, cobalt and iron as catalytically active species. The catalytically active metals are preferably incorporated into the zeolite by ion exchange and precipitation. The catalytic material may typically contain from about 2.0 to about 8.0 percent copper, from about 1.0 to about 4.0 percent iron and from about 0.25 to about 4.0 percent cobalt by weight of the catalytic material, i.e., by weight of the zeolite material plus the catalytic metals incorporated therein. Optionally, the catalytic material may be admixed with a binder and applied as an adherent coating onto a carrier to be placed in a gas stream containing the nitrogen oxides.Type: GrantFiled: August 15, 1996Date of Patent: July 7, 1998Assignee: Engelhard CorporationInventors: Jennifer S. Feeley, Michel Deeba, Robert J. Farrauto, Dinh Dang
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Patent number: 5773381Abstract: Zeolite L containing caesium is prepared by a process in which said zeolite L is crystallised from a synthesis mixture with a molar composition (expressed as oxides) of:______________________________________ K.sub.2 O/SiO.sub.2 0.15 to 0.40 K.sub.2 O/Cs.sub.2 O 3 to 10 H.sub.2 O/K.sub.2 O 40 to 100 and SiO.sub.2 /Al.sub.2 O.sub.3 7 to 13 ______________________________________and containing 0.5 to 15 ppm (by weight) of divalent metal carbons, e.g. Mg ions. The zeolite L can form part of a dehydrocyclisation and/or isomerisation catalyst.Type: GrantFiled: June 2, 1995Date of Patent: June 30, 1998Assignee: Exxon Research & Engineering Co.Inventors: Johannes Petrus Verduijn, Pieter Ernst Gellings
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Patent number: 5773380Abstract: High potassium zeolite A particles are used to overcome problems of zeolite degassing (and/or undesired gas adsorption/desorption), especially when loaded into organic matrices. The zeolite A particles preferably have a potassium content (measured as K.sub.2 O) of at least about 14 wt. %, more preferably 15-25 wt. %. Compositions containing the high potassium zeolite A in an organic matrix may be especially suitable for use in insulating glass window spacer applications. The high potassium zeolite A may also be used in other conventional desiccant forms.Type: GrantFiled: May 26, 1995Date of Patent: June 30, 1998Assignee: W. R. Grace & Co.-Conn.Inventor: James Neil Pryor
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Patent number: 5763347Abstract: Applicant has discovered a new zeolite containing composition and a process for preparing the same. The composition is unique in that the zeolite crystals making up one layer of the composition pack in a manner such that the composition is essentially continuous with no large scale voids even when the zeolite layer is <10 .mu.m thick. Thus, the present invention is directed toward a composition comprised of a porous substrate and a layer of zeolite crystals wherein said layer of zeolite crystals is a polycrystalline layer with at least 99% of said zeolite crystals having at least one point between adjacent crystals that is .ltoreq.20 .ANG. and wherein at least 90% of said crystals have widths of from about 0.2 to about 100 microns (preferably about 2 to about 50 microns) and wherein at least 75% of said crystals have a thickness of within 20% of the average crystal thickness. Preferably the composition has at most 1 Volume % voids in the zeolite layer. Use of the composition is also described.Type: GrantFiled: July 7, 1995Date of Patent: June 9, 1998Assignee: Exxon Research and Engineering CompanyInventor: Wenyih Frank Lai
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Patent number: 5756058Abstract: Impurities such as halides and ammonia are efficiently removed from a gas containing Sox at a high concentration without any substantial addition of fresh water in a process for purifying a sulfur oxides-containing gas. The process involves passing a gas containing sulfur oxides and impurities at a high concentration successively through a first washing column and thence through a second washing column, thereby water washing the gas through the two washing columns to remove the impurities from the gas. The first washing column is operated so that the outlet temperature of the gas from the first washing column is at a temperature at which the gas can have a maximum water content or a temperature near this temperature, and the second washing column is operated such that the outlet temperature of the gas from the second washing column at least 20.degree. C. lower than the outlet temperature of the gas from the first washing column.Type: GrantFiled: January 18, 1996Date of Patent: May 26, 1998Assignee: Sumitomo Heavy Industries, Ltd.Inventors: Teruo Watanabe, Hiromi Tanaka, Kouji Kobayashi
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Patent number: 5756059Abstract: The present invention is related to methods and systems for preventing the release of nitrogen oxides with combustion flue gases emitted to the atmosphere. The invention is specifically directed to the removal of nitric oxide, nitrogen dioxide, and nitrous oxide from flue gas in stationary combustion systems. The methods of the invention improve efficiency of conventional reburning and advanced reburning processes by two key improvements, including the injection of a reducing agent into the reburning zone and the use of promoters, which considerably enhance NO.sub.x control. The promoters are metal-containing compounds that can be added to the reducing agents. These improvements allow either one or two stages of reducing agent injection for greater NO.sub.x control.Type: GrantFiled: May 2, 1997Date of Patent: May 26, 1998Assignee: Energy and Environmental Research CorporationInventors: Vladimir M. Zamansky, Peter M. Maly, William Randall Seeker
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Patent number: 5756421Abstract: The invention relates to a process for the preparation of novel composite catalysts useful for the oxidative conversion of methane to synthesis gas. The catalysts are represented by the formula: T.sub.m AO.sub.n, wherein T is a transition metal or metals, m is equal to the T/A mole ratio and is from 0.01 to 100, A is an alkaline earth metal or metals, O is oxygen and n is the number of oxygen atoms needed to form a catalyst composite wherein each element of the composite has a complete set of valence electrons. The process includes mixing compounds containing the transition metal or metals in finely ground form with the compounds containing the alkaline earth metals or metals in finely ground form in a T/A mole ratio of about 0.01 to about 100, heating the mixture to dryness at a temperature of about 80.degree. to 250.degree. C., decomposing the dried mixture at a temperature of about 400.degree. to 1200.degree. C.Type: GrantFiled: September 20, 1995Date of Patent: May 26, 1998Assignee: Council of Scientific & Industrial ResearchInventors: Vasant R. Choudhary, Amarjeet M. Rajput, Subhash D. Sansare, Bathula Prabhakar, Ajit S. Mamman
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Patent number: 5756415Abstract: A method of preparing an enzyme immobilizing carrier includes the steps of providing a material consisting of kaolin mineral. The material is subject to acid treatment with a strong acid having a pH of 4 or less, and hydrothermal treatment at a temperature of from about 100.degree. C. to about 250.degree. C. The material is dried, thereby producing a porous powder. The porous powder is baked at a temperature of from about 350.degree. C. to about 1000.degree. C., for thereby producing the carrier.Type: GrantFiled: June 6, 1995Date of Patent: May 26, 1998Assignee: Toyo Denka Kogyo Co., Ltd.Inventors: Joji Takahashi, Eiji Kanazawa, Yoshitaka Yamashita, Tomio Kashiwai, Hideo Takenaka
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Patent number: 5750813Abstract: A process for the preparation of a polyolefin wax by polymerization or copolymerization of olefins or diolefins in suspension and in the presence of a catalyst. The process utilizes a metallocene and a cocatalyst, wherein the metallocene is a compound of the formula I ##STR1## in which M.sup.1 is a metal of group IVb, Vb or VIb of the Periodic Table of Elements, R.sup.1 and R.sup.2 are identical or different and are a hydrogen atom, a C.sub.1 -C.sub.10 -alkyl group, a C.sub.1 -C.sub.10 -alkoxy group, a C.sub.6 -C.sub.10 -aryl group, a C.sub.6 -C.sub.10 -aryloxy group, a C.sub.2 -C.sub.10 -alkenyl group, a C.sub.7 -C.sub.40 -arylalkyl group, a C.sub.7 -C.sub.40 -alkylaryl group, a C.sub.8 -C.sub.40 -arylalkenyl group or a halogen atom and R.sup.3 and R.sup.4 are identical or different and are a mononuclear or polynuclear hydrocarbon radical which may form a sandwich structure with the central atom M.sup.Type: GrantFiled: December 9, 1994Date of Patent: May 12, 1998Assignee: Clarian & GmbHInventors: Reiner Hess, Hartmut Voigt, Hans-Friedrich Herrmann, Ludwig Bohm, Walter Spaleck, Gerd Hohner
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Patent number: 5750020Abstract: A collapsed composition is described which is substantially composed of microcrystallites collectively of the formula:M.sub.2m.sup.2+ Al.sub.2-p M.sub.p.sup.3+ T.sub.r O.sub.7+r.multidot.swhere M.sup.2+ is a divalent metal, M.sup.3+ is a trivalent metal, and T is vanadium, tungsten, or molybdenum.The microcrystallites are so small as to be undetectable through conventional x-ray diffraction techniques, yet high resolution electron microscopy reveals that a substantial portion of the microcrystallites are composed of a solid solution having aluminum oxide molecularly dispersed in a divalent metal monoxide crystal structure. Another portion of the microcrystallites are constituted by a spinel phase. The collapsed composition is suitable as a sulfur oxide absorbent, having comparatively high capacity and comparatively fast absorption and desorption rates, and is also suitable as a nitrogen oxide reduction catalyst.Type: GrantFiled: October 1, 1996Date of Patent: May 12, 1998Assignee: Amoco CorporationInventors: Alakananda Bhattacharyya, Michael J. Foral, William J. Reagan
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Patent number: 5747403Abstract: An quaternary phosphonium ion-exchanged clay and method of removing organic contaminants from air and/or water, by contacting the contaminants in the air or water with a quaternary phosphonium organo-clay. The clay is prepared by ion-exchange of an ion-exchangeable clay with (a) tetra-short chain alkyl (C.sub.1 -C.sub.4) quaternary phosphonium ion or (b) a di- or tri-short chain alkyl (C.sub.1 -C.sub.4) quaternary phosphonium ion having 1 or 2 mono-substituted or unsubstituted cycloakyl moieties, or one or two alkaryl moieties for removing air-laden and water-laden organic contaminants. The new organo-clays and methods are particularly adapted for removal of aromatic petroleum-based contaminants from water, such as benzene; alkyl-benzenes, such as toluene; xylenes (o-, m- and p-isomers); and chlorinated 1 and 2 carbon compounds, such as CCl.sub.4.Type: GrantFiled: April 17, 1996Date of Patent: May 5, 1998Assignee: Board of Trustees operating Michigan State UniversityInventors: Stephen A. Boyd, Ravi Kukkadapu
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Patent number: 5736478Abstract: A new catalyst for the selective conversion of isobutane to isobutylene. This catalyst also could be applied to the selective dehydrogenation of other light paraffins such as propane and n-butane. The catalyst is comprised of platinum, tin, and potassium supported on K--L-zeolite. This catalyst exhibits greater than 98% selectivity for conversion of isobutane to isobutylene at isobutane conversion levels greater than 50%. In addition, this catalyst exhibits excellent stability. The preferred catalyst would have an atomic ratio of Sn to Pt greater than 1.0 as well as an atomic ratio of K to Pt greater than 1.0.Type: GrantFiled: October 2, 1996Date of Patent: April 7, 1998Assignee: Wisconsin Alumni Research FoundationInventors: Randy D. Cortright, James A. Dumesic
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Patent number: 5734068Abstract: The invention relates to a silver catalyst for the partial oxidation of ethylene with molecular oxygen in the gas phase to form ethylene oxide and a process for preparing ethylene oxide using this catalyst. The catalyst is superior to comparable catalysts of the prior art through an increased selectivity (at high activity) and/or a more favorable ageing behavior. The process for preparing ethylene oxide is distinguished by improved economics.Type: GrantFiled: March 25, 1997Date of Patent: March 31, 1998Assignee: Huels AktiengesellschaftInventors: Burkhard Klopries, Harald Metz, Wilma Dibowski, Dietmar Kyewski, Jurgen Pospiech
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Patent number: 5730948Abstract: A method for producing chlorine dioxide by moving fluid (such as air) relative to (e.g. flowing the fluid through) a first bed of zeolite crystals impregnated with at least one of the following: phosphoric acid, acetic acid and citric acid, and then moving the fluid relative to a second bed of zeolite crystals impregnated with sodium chlorite and/or zeolite crystals impregnated with chlorine. Optionally, at least some of the produced chlorine dioxide is absorbed by moving the fluid relative to (e.g., flowing the fluid through) a third bed of chemically impregnated zeolite crystals.Type: GrantFiled: August 28, 1996Date of Patent: March 24, 1998Assignees: Klatte Inc., Environmental Safety Systems, Inc.Inventors: Fred Klatte, James Aamodt
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Patent number: 5728357Abstract: The use of urea injection SNCR is enabled for rotary kilns of the type used to produce cement clinker. Rotary kilns are long cylinders that rotate about an inclined axis, with cement premix fed in at one end and a burner for heat at the other end. The geometry of the kilns and temperatures at the ends make introduction of ammonia or urea solutions ineffective or totally impractical. Urea prills can be injected at an initial velocity of at least 25, typically greater than 100, meters per second to reach into the kiln where a suitable temperature window for NO.sub.x reduction can be found.Type: GrantFiled: April 10, 1996Date of Patent: March 17, 1998Assignee: Nalco Fuel TechInventor: Thure von Harpe
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Patent number: 5728356Abstract: A method of denitrating an exhaust gas by means of removing nitrogen oxides catalytically using ammonia as a reducing agent while introducing an exhaust gas containing the nitrogen oxides into a reaction vessel packed with a catalyst, comprising:providing a denitration catalyst layer in the upstream of the gas flow, an ammonia decomposition catalyst layer capable of decomposing oxidatively ammonia into nitrogen and nitrogen oxides in the downstream and a second denitration catalyst layer or a denitration catalyst layer capable of decomposing ammonia in the further downstream; and,adding ammonia in an amount not less than the reaction equivalence for the nitrogen oxides in the exhaust gas to the inlet of the first denitration catalyst layer.Type: GrantFiled: July 27, 1995Date of Patent: March 17, 1998Assignee: Mitsubishi Jukogyo Kabushiki KaishaInventors: Kouzo Iida, Shigeru Nojima, Yoshiaki Obayashi, Norihisa Kobayashi, Satoru Serizawa
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Patent number: 5726114Abstract: A method of preparing a modified catalytic molecular sieve for enhanced shape selective hydrocarbon conversions in which a catalytic molecular sieve is modified by being exposed to at least one ex situ selectivation sequence, each sequence including an impregnation of the molecular sieve with a selectivating agent in an aqueous emulsion and a subsequent calcination of the impregnated molecular sieve. The selectivating agent compositions for the ex situ selectivation method are also described, including the selectivating agents, the surfactants, and the aqueous components. Also, a method for moderate steaming of the ex situ selectivated molecular sieve. Also a method for in situ trim-selectivating the ex situ selectivated catalytic molecular sieve. Also described is the modified catalytic molecular sieve modified by this method.Type: GrantFiled: August 17, 1995Date of Patent: March 10, 1998Assignee: Mobil Oil CorporationInventors: Clarence D. Chang, John D. Lutner, Sharon B. McCullen, Paul G. Rodewald, David S. Shihabi
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Patent number: 5726113Abstract: A porous clay heterostructure of a 2:1 layered silicate prepared by a gallery templated synthesis method is described. The method uses an inorganic oxide, a neutral amine surfactant and a quaternary onium ion surfactant in the galleries of the 2:1 layered silicate. The structure is then calcined to remove the surfactants which act as a template to produce the porous clay heterostructure. The structure is useful for cracking catalysts, molecular sieves and adsorbents.Type: GrantFiled: March 19, 1996Date of Patent: March 10, 1998Assignee: Board of Trustees operating Michigan State UniversityInventors: Thomas J. Pinnavaia, Anne H. Galarneau, Anis F. Barodawalla
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Patent number: 5723397Abstract: Molecular sieve layers on a support are deposited from a synthesis solution while increasing the solution temperature.Type: GrantFiled: February 12, 1996Date of Patent: March 3, 1998Assignee: Exxon Chemical Patents Inc.Inventor: Johannes Petrus Verduijn
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Patent number: 5723705Abstract: A process for the preparation of a polyolefin wax by polymerization or co-polymerization of olefines or diolefins at a temperature of -40.degree. to 100.degree. C. at a pressure of 0.5 to 120 bar, in suspension and in the presence of a metallocene catalyst and a co-catalyst, thereby producing wax products in solid form which may be easily separated from the suspending agent and the catalyst need not be separated off.Type: GrantFiled: June 7, 1995Date of Patent: March 3, 1998Assignee: Hoechst AktiengesellschaftInventors: Hans-Friedrich Herrmann, Ludwig Bohm, Hartmut Voigt, Walter Spaleck, Gerd Hohner