Patents by Inventor Ajay A. Virkar

Ajay A. Virkar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11910525
    Abstract: Structures are described having thin flexible polymer substrates with electrically conductive films on each opposing surface while having high optical transmittance and good optical properties. The structures can have total thicknesses of no more than about 30 microns and good flexibility. Processing approaches are described that allow for the coating of the very thin structures by providing support through the coating process. The structures are demonstrated to have good durability under conditions designed to test accelerated wear for touch sensor use.
    Type: Grant
    Filed: January 28, 2019
    Date of Patent: February 20, 2024
    Assignee: C3 Nano, Inc.
    Inventors: Xiaofeng Chen, Byunghwan Kang, Jackie Chen, Yadong Cao, Vicki Luo, Arthur Yung-Chi Cheng, Andrew Hyeongjoo Moon, Xiqiang Yang, Ajay Virkar
  • Publication number: 20240043711
    Abstract: Fusing nanowire inks are described that can also comprise a hydrophilic polymer binder, such as a cellulose based binder. The fusing nanowire inks can be deposited onto a substrate surface and dried to drive the fusing process. Transparent conductive films can be formed with desirable properties.
    Type: Application
    Filed: October 23, 2023
    Publication date: February 8, 2024
    Inventors: Ying-Syi Li, Xiqiang Yang, Yu Kambe, Xiaofeng Chen, Hua Gu, Steven Michael Lam, Melanie Maniko Inouye, Arthur Yung-Chi Cheng, Alex Da Zhang Tan, Christopher S. Scully, Ajay Virkar
  • Publication number: 20230416552
    Abstract: Room temperature processing has successfully resulted in highly conductive coatings formed from silver nanowires with a cellulose binder. The conductive coatings can be formed with silver salts to fuse the silver nanowires into a unitary fused metal nanostructured network. Even without added silver salts, low sheet resistance values can be obtained. Room temperature processing can be effective over a range of transmittance values from highly transparent to modestly transparent to translucent to opaque. The ability to form the transparent coatings opens the processing to a wide range of substrates that are not processible with higher process temperatures.
    Type: Application
    Filed: June 21, 2023
    Publication date: December 28, 2023
    Inventors: Xiqiang Yang, Arthur Yung-Chi Cheng, Michael Fang, Pei-Kang Liu, Ajay Virkar
  • Patent number: 11848117
    Abstract: Highly uniform and thin silver nanowires are described having average diameters below 20 nm and a small standard deviation of the diameters. The silver nanowires have a high aspect ratio. The silver nanowires can be characterized by a small number of nanowires having a diameter greater than 18 nm as well as with a blue shifted narrow absorption spectrum in a dilute solution. Methods are described to allow for the synthesis of the narrow uniform silver nanowires. Transparent conductive films formed from the thin, uniform silver nanowires can have very low levels of haze and low values of ?L*, the diffusive luminosity, such that the transparent conductive films can provide little alteration of the appearance of a black background.
    Type: Grant
    Filed: May 11, 2021
    Date of Patent: December 19, 2023
    Assignee: C3 Nano, Inc.
    Inventors: Yongxing Hu, Ying-Syi Li, Xiqiang Yang, Jing Shun Ang, Ajay Virkar
  • Publication number: 20230399526
    Abstract: Metal salt based stabilizers are described that are effective to improve stability of sparse metal conductive films formed with metal nanowires, especially silver nanowires. Specifically, vanadium (+5) compositions can be effectively placed in coatings to provide desirable stabilization under accelerated wear testing conditions. Sparse metal conductive films can comprise fused metal nanostructured networks. Cobalt (+2) compounds can be incorporated as stabilization agents within nanowire inks to provide a high degree of stabilization without significantly interfering with the fusing process.
    Type: Application
    Filed: August 25, 2023
    Publication date: December 14, 2023
    Inventors: Xiqiang Yang, Yongxing Hu, Ajay Virkar, Arthur Yung-Chi Cheng, Faraz Asadi Manzour, Ying-Syi Li
  • Patent number: 11842828
    Abstract: Transparent conductive films comprising sparse metal conductive layers are processed after coating with an overcoat to lower the sheet resistance of the film. The sparse metal conductive layer can comprise a fused metal nanostructured network. A coating, such as a polymer overcoat or a polymer undercoat can noble metal ions that can further reduce the sheet resistance with the application of heat and optionally humidity. In particular, silver ions in a coating are demonstrated to provide important stabilization of sparse metal conductive layers, whether or not fused, upon the application of heat and humidity. A coating can further comprise a metal salt stabilization composition.
    Type: Grant
    Filed: November 17, 2020
    Date of Patent: December 12, 2023
    Assignee: C3 Nano, Inc.
    Inventors: Xiqiang Yang, Ajay Virkar
  • Patent number: 11814531
    Abstract: Fusing nanowire inks are described that can also comprise a hydrophilic polymer binder, such as a cellulose based binder. The fusing nanowire inks can be deposited onto a substrate surface and dried to drive the fusing process. Transparent conductive films can be formed with desirable properties.
    Type: Grant
    Filed: November 17, 2022
    Date of Patent: November 14, 2023
    Assignee: C3Nano Inc.
    Inventors: Ying-Syi Li, Xiqiang Yang, Yu Kambe, Xiaofeng Chen, Hua Gu, Steven Michael Lam, Melanie Maniko Inouye, Arthur Yung-Chi Cheng, Alex Da Zhang Tan, Christopher S. Scully, Ajay Virkar
  • Patent number: 11773275
    Abstract: Metal salt based stabilizers are described that are effective to improve stability of sparse metal conductive films formed with metal nanowires, especially silver nanowires. Specifically, vanadium (+5) compositions can be effectively placed in coatings to provide desirable stabilization under accelerated wear testing conditions. Sparse metal conductive films can comprise fused metal nanostructured networks. Cobalt (+2) compounds can be incorporated as stabilization agents within nanowire inks to provide a high degree of stabilization without significantly interfering with the fusing process.
    Type: Grant
    Filed: October 11, 2017
    Date of Patent: October 3, 2023
    Assignee: C3 Nano, Inc.
    Inventors: Xiqiang Yang, Yongxing Hu, Ajay Virkar, Arthur Yung-Chi Cheng, Faraz Azadi Manzour, Ying-Syi Li
  • Publication number: 20230250535
    Abstract: Metal nanowires with uniform noble metal coatings are described. Two methods, galvanic exchange and direct deposition, are disclosed for the successful formation of the uniform noble metal coatings. Both the galvanic exchange reaction and the direct deposition method benefit from the inclusion of appropriately strong binding ligands to control or mediate the coating process to provide for the formation of a uniform coating. The noble metal coated nanowires are effective for the production of stable transparent conductive films, which may comprise a fused metal nanostructured network.
    Type: Application
    Filed: March 9, 2023
    Publication date: August 10, 2023
    Inventors: Yongxing Hu, Xiqiang Yang, Ying-Syi Li, Alexander Seung-il Hong, Melanie Mariko Inouye, Yadong Cao, Ajay Virkar
  • Patent number: 11668010
    Abstract: Metal nanowires with uniform noble metal coatings are described. Two methods, galvanic exchange and direct deposition, are disclosed for the successful formation of the uniform noble metal coatings. Both the galvanic exchange reaction and the direct deposition method benefit from the inclusion of appropriately strong binding ligands to control or mediate the coating process to provide for the formation of a uniform coating. The noble metal coated nanowires are effective for the production of stable transparent conductive films, which may comprise a fused metal nanostructured network.
    Type: Grant
    Filed: November 17, 2016
    Date of Patent: June 6, 2023
    Assignee: C3 Nano, Inc.
    Inventors: Yongxing Hu, Xiqiang Yang, Ying-Syi Li, Alexander Seung-il Hong, Melanie Mariko Inouye, Yadong Cao, Ajay Virkar
  • Publication number: 20230080279
    Abstract: Fusing nanowire inks are described that can also comprise a hydrophilic polymer binder, such as a cellulose based binder. The fusing nanowire inks can be deposited onto a substrate surface and dried to drive the fusing process. Transparent conductive films can be formed with desirable properties.
    Type: Application
    Filed: November 17, 2022
    Publication date: March 16, 2023
    Inventors: Ying-Syi Li, Xiqiang Yang, Yu Kambe, Xiaofeng Chen, Hua Gu, Steven Michael Lam, Melanie Maniko Inouye, Arthur Yung-Chi Cheng, Alex Da Zhang Tan, Christopher S. Scully, Ajay Virkar
  • Patent number: 11512215
    Abstract: Fusing nanowire inks are described that can also comprise a hydrophilic polymer binder, such as a cellulose based binder. The fusing nanowire inks can be deposited onto a substrate surface and dried to drive the fusing process. Transparent conductive films can be formed with desirable properties.
    Type: Grant
    Filed: November 19, 2020
    Date of Patent: November 29, 2022
    Assignee: C3 Nano, Inc.
    Inventors: Ying-Syi Li, Xiqiang Yang, Yu Kambe, Xiaofeng Chen, Hua Gu, Steven Michael Lam, Melanie Maniko Inouye, Arthur Yung-Chi Cheng, Alex Da Zhang Tan, Christopher Steven Scully, Ajay Virkar
  • Patent number: 11498129
    Abstract: Desirable methods for larger scale silver nanoplate synthesis are described along with methods for applying a noble metal coating onto the silver nanoplates to form coated silver nanoplates with a desirable absorption spectrum. The silver nanoplates are suitable for use in coatings for altering the hue of a transparent film. The hue adjustment can be particularly desirable for transparent conductive films.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: November 15, 2022
    Assignee: C3 Nano, Inc.
    Inventors: Yongxing Hu, Alexander Seung-il Hong, Ying-Syi Li, Xiqiang Yang, Yadong Cao, Ajay Virkar
  • Publication number: 20220256694
    Abstract: A formable transparent conductive film are described that comprise a sparse metal conductive layer, a thermoplastic polymer substrate supporting the sparse metal conductive layer, a viscoelastic polymer with a thickness from about 15 microns to about 150 microns over the sparse metal conductive layer. A layered film structure can be formed that is suitable for contouring on the surface of a three dimensional object without unacceptable increases in sheet resistance and with good optical transparency and low haze. The formable films can be placed into a frozen configuration bent 90 degrees with a radius of curvature of no more than about 5 centimeters while exhibiting a surface resistance of no more than about 500 ohms/sq. with a total transmittance with respect to visible light of at least about 80%.
    Type: Application
    Filed: April 25, 2022
    Publication date: August 11, 2022
    Inventors: Yu Kambe, Yung-Yu Huang, Christopher S. Scully, Xiqiang Yang, Ajay Virkar
  • Patent number: 11343911
    Abstract: A formable transparent conductive film are described that comprise a sparse metal conductive layer, a thermoplastic polymer substrate supporting the sparse metal conductive layer, a viscoelastic polymer with a thickness from about 15 microns to about 150 microns over the sparse metal conductive layer. A layered film structure can be formed that is suitable for contouring on the surface of a three dimensional object without unacceptable increases in sheet resistance and with good optical transparency and low haze. The formable films can be placed into a frozen configuration bent 90 degrees with a radius of curvature of no more than about 5 centimeters while exhibiting a surface resistance of no more than about 500 ohms/sq. with a total transmittance with respect to visible light of at least about 80%.
    Type: Grant
    Filed: April 7, 2015
    Date of Patent: May 24, 2022
    Assignee: C3 Nano, Inc.
    Inventors: Yu Kambe, Yung-Yu Huang, Christopher S. Scully, Xiqiang Yang, Ajay Virkar
  • Publication number: 20220154025
    Abstract: Polymer binders, e.g., crosslinked polymer binders, have been found to be an effective film component in creating high quality transparent electrically conductive coatings or films comprising metal nanostructured networks. The metal nanowire films can be effectively patterned and the patterning can be performed with a high degree of optical similarity between the distinct patterned regions. Metal nanostructured networks are formed through the fusing of the metal nanowires to form conductive networks. Methods for patterning include, for example, using crosslinking radiation to pattern crosslinking of the polymer binder. The application of a fusing solution to the patterned film can result in low resistance areas and electrically resistive areas. After fusing, the network can provide desirable low sheet resistances while maintaining good optical transparency and low haze. A polymer overcoat can further stabilize conductive films and provide desirable optical effects.
    Type: Application
    Filed: February 1, 2022
    Publication date: May 19, 2022
    Inventors: Xiqiang Yang, Ying-Syi Li, Yungyu Huang, Christopher S. Scully, Clifford M. Morris, Ajay Virkar
  • Publication number: 20220132672
    Abstract: A method is described for method for patterning a metal layer interfaced with a transparent conductive film, in which the method comprises contacting a structure through a patterned mask with an etching solution comprising Fe+3 ions, wherein the structure comprises the metal layer comprising copper, nickel, aluminum or alloys thereof covering at least partially a transparent conductive film with conductive elements comprising silver, to expose a portion of the transparent conductive film. Etching solutions and the etched structures are also described.
    Type: Application
    Filed: January 7, 2022
    Publication date: April 28, 2022
    Inventors: Xiqiang Yang, Yadong Cao, Ajay Virkar
  • Patent number: 11274223
    Abstract: Polymer binders, e.g., crosslinked polymer binders, have been found to be an effective film component in creating high quality transparent electrically conductive coatings or films comprising metal nanostructured networks. The metal nanowire films can be effectively patterned and the patterning can be performed with a high degree of optical similarity between the distinct patterned regions. Metal nanostructured networks are formed through the fusing of the metal nanowires to form conductive networks. Methods for patterning include, for example, using crosslinking radiation to pattern crosslinking of the polymer binder. The application of a fusing solution to the patterned film can result in low resistance areas and electrically resistive areas. After fusing, the network can provide desirable low sheet resistances while maintaining good optical transparency and low haze. A polymer overcoat can further stabilize conductive films and provide desirable optical effects.
    Type: Grant
    Filed: November 22, 2013
    Date of Patent: March 15, 2022
    Assignee: C3 Nano, Inc.
    Inventors: Xiqiang Yang, Ying-Syi Li, Yungyu Huang, Chris Scully, Clifford M. Morris, Ajay Virkar
  • Publication number: 20220033601
    Abstract: Transparent polymeric hardcoats with antimicrobial efficacy are described along with compositions for preparing the hardcoats. The transparent polymeric hardcoats at appropriate thicknesses can provide optical properties of high optical transmission, low haze and high clarity, and are suitable for use in electronic displays designed for commercial applications intended for high consumer use. Touch screens having the transparent polymeric hardcoats are also described.
    Type: Application
    Filed: July 30, 2021
    Publication date: February 3, 2022
    Inventors: Faraz Azadi Manzour, Alexander Seung-il Hong, Salman Mansoor Faroqui, Xiqiang Yang, Ajay Virkar
  • Publication number: 20210340386
    Abstract: Nanoscale colorants are introduced to adjust the hue of transparent conductive films, such as to provide a whiter film. The transparent conductive films can have sparse metal conductive layers, which can be formed using silver nanowires. Color of the film can be evaluated using standard color parameters. In particular, values of color parameter b* can be reduced with the nanoscale colorants without unacceptably changing other parameters, such as haze, a* and transparency.
    Type: Application
    Filed: July 8, 2021
    Publication date: November 4, 2021
    Inventors: Xiqiang Yang, Yadong Cao, Yongxing Hu, Hua Gu, Ying-Syi Li, Ajay Virkar