Patents by Inventor Akira Miyai

Akira Miyai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8025962
    Abstract: An aluminum-silicon carbide composite suitable for a base plate for power module, having an aluminum-silicon carbide composite, with a front and a rear surface plane, that is a flat plate-shaped silicon carbide porous body impregnated with a metal mainly containing aluminum, and an aluminum layer made of a metal mainly containing aluminum formed only on the front surface plane, wherein the rear surface plane of the composite is exposed to the outside, and the shape of the exposed aluminum-silicon carbide composite is rectangular, optionally having peripheral portions encompassing holes removed. Plating is imparted to the composite by providing an aluminum layer on the rear surface plane. Flatness of the composite is improved by grinding its rear surface so that the composite is exposed to the outside. Warpage after grinding the rear surface, is controlled by controlling the thickness of the aluminum layer.
    Type: Grant
    Filed: November 13, 2006
    Date of Patent: September 27, 2011
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Hideki Hirotsuru, Goh Iwamoto, Hideo Tsukamoto, Akira Miyai, Yoshio Sasaki
  • Publication number: 20090280351
    Abstract: An aluminum-silicon carbide composite suitable for a base plate for power module is provided. A base plate for power module, comprising an aluminum-silicon carbide composite that is a flat plate-shaped silicon carbide porous body impregnated with a metal containing aluminum as the main component, and an aluminum layer made of a metal containing aluminum as the main component formed only on one of the principal planes of the composite, wherein a rear surface being the other one of principal planes of the aluminum-silicon carbide composite is exposed to the outside, and the shape of the exposed aluminum-silicon carbide composite is a rectangle or a rectangle from which portions encompassing holes in the peripheral portion are removed.
    Type: Application
    Filed: November 13, 2006
    Publication date: November 12, 2009
    Applicant: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Hideki Hirotsuru, Goh Iwamoto, Hideo Tsukamoto, Akira Miyai, Yoshio Sasaki
  • Publication number: 20080245305
    Abstract: A metal evaporation boat having improved wettability to a molten metal and having a prolonged life, and a method for evaporating a metal employing it. A metal evaporation heating element characterized by having one or more grooves in a direction not in parallel with a current direction, on an upper surface of a ceramic sintered body comprising titanium diboride (TiB2) and/or zirconium diboride (ZrB2), and boron nitride (BN). It is preferred that the direction not in parallel with the current collection is from 20 to 160° C. to the current direction, that the ceramic sintered body has a cavity and the groove is formed on the bottom surface thereof, and that a predetermined pattern is drawn by a plurality of grooves on the upper surface of the ceramic sintered body and/or on the upper surface of the cavity.
    Type: Application
    Filed: November 16, 2004
    Publication date: October 9, 2008
    Inventors: Kouki Ikarashi, Akira Miyai, Shoujiro Watanabe, Junichi Susaki, Kentaro Iwamoto
  • Patent number: 7207105
    Abstract: A substrate for mounting an electronic component, includes a baseplate having a main surface formed with or without a recess. A ceramic substrate is provided on the main surface of the baseplate and has a smaller size than the baseplate. A metal layer is provided to cover both of the baseplate and the ceramic substrate. The metal layer has a surface remote from the baseplate and the ceramic substrate is made flat, the baseplate is made of a metal-ceramic composite of a metallic material and a ceramic material, and the metallic material in the composite and the metal layer have different compositions. Thus, an integral ceramic circuit board, which is resistant to repeated thermal stress and is superior in reliability can be realized.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: April 24, 2007
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Akira Miyai, Yukihiko Nakajima, Hideki Hirotsuru, Ryozo Nonogaki, Takuya Okada, Masahiro Ibukiyama
  • Patent number: 7130174
    Abstract: A substrate for mounting an electronic component, including a baseplate having a main surface formed with or without a recess. A ceramic substrate is provided on the main surface of the baseplate and has a smaller size than the baseplate. A metal layer is provided to cover both of the baseplate and the ceramic substrate. The metal layer has a surface remote from the baseplate and the ceramic substrate is made flat, the baseplate is made of a metal-ceramic composite of a metallic material and a ceramic material, and the metallic material in the composite and the metal layer have different compositions. Thereby, an integral ceramic circuit board, which is resistant to repeated thermal stress and is superior in reliability, can be realized.
    Type: Grant
    Filed: November 28, 2001
    Date of Patent: October 31, 2006
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Akira Miyai, Yukihiko Nakajima, Hideki Hirotsuru, Ryozo Nonogaki, Takuya Okada, Masahiro Ibukiyama
  • Publication number: 20050167792
    Abstract: A substrate for mounting an electronic component, includes a baseplate having a main surface formed with or without a recess. A ceramic substrate is provided on the main surface of the baseplate and has a smaller size than the baseplate. A metal layer is provided to cover both of the baseplate and the ceramic substrate. The metal layer has a surface remote from the baseplate and the ceramic substrate is made flat, the baseplate is made of a metal-ceramic composite of a metallic material and a ceramic material, and the metallic material in the composite and the metal layer have different compositions. Thus, an integral ceramic circuit board, which is resistant to repeated thermal stress and is superior in reliability can be realized.
    Type: Application
    Filed: February 4, 2005
    Publication date: August 4, 2005
    Applicant: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Akira Miyai, Yukihiko Nakajima, Hideki Hirotsuru, Ryozo Nonogaki, Takuya Okada, Masahiro Ibukiyama
  • Publication number: 20040038011
    Abstract: A substrate for mounting an electronic component, comprising a baseplate having a main surface formed with or without a recess; a ceramic substrate provided on the main surface of the baseplate and having a smaller size than the baseplate; and a metal layer provided so as to cover both of the baseplate and the ceramic substrate; wherein the metal layer has a surface remote from the baseplate and the ceramic substrate made flat, the baseplate is made of a metal-ceramic composite of a metallic material and a ceramic material, and the metallic material in the composite and the metal layer have different compositions. There is provided an integral ceramic circuit board, which is resistant to repeated thermal stress and is superior in reliability.
    Type: Application
    Filed: May 29, 2003
    Publication date: February 26, 2004
    Inventors: Akira Miyai, Yukihiko Nakajima, Hideki Hirotsuru, Ryozo Nonogaki, Takuya Okada, Masahiro Ibukiyama
  • Patent number: 6447894
    Abstract: A silicon carbide composite which is a flat composite comprising a porous preform of silicon carbide and a metal containing aluminum as the main component, infiltrated into the porous preform, said composite having a warpage of at most 250 &mgr;m per 10 cm of the principal plane length of the composite.
    Type: Grant
    Filed: November 12, 1999
    Date of Patent: September 10, 2002
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Hideki Hirotsuru, Kenji Nomura, Ryuichi Terasaki, Mitsuaki Saito, Kazuyuki Hiruta, Akira Miyai
  • Patent number: 6399187
    Abstract: A metal-ceramics composite comprising a porous inorganic structure and a metal containing aluminum as the main component, infiltrated into the porous inorganic structure, wherein a part of the porous inorganic structure is made of an inorganic fiber and a hardened product of a hydraulic inorganic substance.
    Type: Grant
    Filed: June 21, 2000
    Date of Patent: June 4, 2002
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Ryuichi Terasaki, Akira Miyai, Hideki Hirotsuru
  • Publication number: 20020037435
    Abstract: A circuit substrate which has a ceramic substrate and an Al circuit comprising Al or an Al alloy bonded to said ceramic substrate via a layer comprising Al and Cu.
    Type: Application
    Filed: July 24, 2001
    Publication date: March 28, 2002
    Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
    Inventors: Yutaka Hirashima, Yoshitaka Taniguchi, Yasuhito Hushii, Yoshihiko Tujimura, Katsunori Terano, Takeshi Gotoh, Syoji Takakura, Nobuyuki Yoshino, Isao Sugimoto, Akira Miyai
  • Patent number: 6309737
    Abstract: A circuit substrate which has a ceramic substrate and an Al circuit comprising Al or an Al alloy bonded to said ceramic substrate via a layer comprising Al and Cu.
    Type: Grant
    Filed: May 26, 2000
    Date of Patent: October 30, 2001
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Yutaka Hirashima, Yoshitaka Taniguchi, Yasuhito Hushii, Yoshihiko Tujimura, Katsunori Terano, Takeshi Gotoh, Syoji Takakura, Nobuyuki Yoshino, Isao Sugimoto, Akira Miyai
  • Patent number: 5354415
    Abstract: Method for forming a ceramic circuit board by forming a metal circuit pattern on a ceramic board through an active metal ingredient-containing brazing material and removing an unnecessary part of the brazing material by chemical liquor treatment.
    Type: Grant
    Filed: January 4, 1993
    Date of Patent: October 11, 1994
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Yasuhito Fushii, Miyuki Nakamura, Yukihiko Nakajima, Kazuo Kato, Akira Miyai, Kazuyuki Hiruta
  • Patent number: 4610858
    Abstract: A chlorosilane disproportionation catalyst comprising a tertiary amine of the formula: ##STR1## where each R represents an aliphatic hydrocarbon group and the sum of carbon atoms in the three aliphatic hydrocarbon groups as R is 12 or more, and a tertiary amine hydrochloride of the formula: ##STR2## where R is as defined above.
    Type: Grant
    Filed: March 20, 1985
    Date of Patent: September 9, 1986
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Mitsunori Yamada, Masaji Ishii, Akira Miyai, Yukihiko Nakajima, Shinsei Sato
  • Patent number: 4482839
    Abstract: A thermionic emission cathode comprises a cathode tip made of an alkaline earth metal or rare earth metal hexaboride, a metallic support for supporting a base of said cathode tip and a reaction barrier layer comprising colloidal carbon and a reaction barrier material which bonds said cathode tip and said metallic support in one body.
    Type: Grant
    Filed: January 20, 1982
    Date of Patent: November 13, 1984
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Tetsuya Wada, Masaji Ishii, Akira Miyai, Hirotoshi Hagiwara
  • Patent number: 4168565
    Abstract: A method for manufacturing a thermionic cathode is provided which comprises cutting a bar from a multi-layer structure having a first layer of thermoelectron emissive compound and a third layer of metal of high melting point, a second layer of reaction barrier being interposed between said first and third layers, the bar being cut in a direction substantially perpendicular to that of the layers, sharpening the end of the first layer of the bar and then providing current terminals with the third layer of the bar. According to the method of the invention, a thermionic cathode capable of emitting stable electron beams of high intensity for a long period of time can be manufactured.
    Type: Grant
    Filed: April 20, 1978
    Date of Patent: September 25, 1979
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Masaji Ishii, Shuzo Watanabe, Akira Miyai, Hideo Hiraoka
  • Patent number: 4137476
    Abstract: A thermionic cathode for an electron beam device is provided which comprises a first layer of thermoelectron emissive compound sharpened towards a point, a third layer of metal of high melting point and a second layer of reaction barrier interposed between the first and third layers, current terminals being attached to said third layer. According to the invention, a thermionic cathode capable of emitting stable electron beams of high intensity for a long period of time can be manufactured.
    Type: Grant
    Filed: May 18, 1977
    Date of Patent: January 30, 1979
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Masaji Ishii, Shuzo Watanabe, Akira Miyai, Hideo Hiraoka
  • Patent number: 4112290
    Abstract: An evaporation vessel for vacuum evaporation of electroconductive ceramic boat for use in the vacuum evaporation of a metallic or non-metallic substance by virtue of resistance heating, wherein the surface of the adjoining portion on the both sides of a cavity is lower than the top of the outside wall of the cavity.
    Type: Grant
    Filed: October 27, 1976
    Date of Patent: September 5, 1978
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Yukihiko Nakajima, Shuzou Watanabe, Akira Miyai, Masaji Ishii
  • Patent number: 4029466
    Abstract: Metal is evaporated in a container which comprises an electrically conductive ceramic base whose surface in contact with the molten metal is coated with a film comprising, a main component selected from the group consisting of titanium carbide, zirconium carbide, hafnium carbide, vanadium carbide, niobium carbide, tantalum carbide, chromium carbide, molybdenum carbide, tungsten carbide, tungsten metal, tantalum metal and molybdenum metal.
    Type: Grant
    Filed: August 8, 1975
    Date of Patent: June 14, 1977
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Masaji Ishii, Akio Mikogami, Akira Miyai