Patents by Inventor Akito HASEGAWA
Akito HASEGAWA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12211634Abstract: A soft magnetic alloy or the like combines high saturated magnetic flux density, low coercive force and high magnetic permeability ??. A soft magnetic alloy having the composition formula (Fe(1?(?+?))X1?X2?)(1?(a+b+c+d+e))BaSibCcCudMe. X1 is one or more elements selected from the group consisting of Co and Ni, X2 is one or more elements selected from the group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, O and rare earth elements, and M is one or more elements selected from the group consisting of Nb, Hf, Zr, Ta, Ti, Mo, ?? and V. 0.090?a?0.240, 0.030.Type: GrantFiled: August 21, 2018Date of Patent: January 28, 2025Assignee: TDK CORPORATIONInventors: Akihiro Harada, Akito Hasegawa, Kazuhiro Yoshidome, Kenji Horino, Hiroyuki Matsumoto
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Patent number: 12165794Abstract: A soft magnetic alloy has a main component of Fe. The soft magnetic alloy contains P. A Fe-rich phase and a Fe-poor phase are contained. An average concentration of P in the Fe-poor phase is 1.5 times or larger than an average concentration of P in the soft magnetic alloy by number of atoms.Type: GrantFiled: January 29, 2019Date of Patent: December 10, 2024Assignee: TDK CORPORATIONInventors: Kazuhiro Yoshidome, Hiroyuki Matsumoto, Kenji Horino, Akito Hasegawa, Syota Goto, Masakazu Hosono, Hajime Amano, Isao Nakahata
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Patent number: 12080457Abstract: Provided is a soft magnetic alloy including a Fe-based nanocrystal and metallic glass. A differential scanning calorimetry curve of the soft magnetic alloy has a glass transition point Tg, a temperature rising rate of the soft magnetic alloy in measurement of the differential scanning calorimetry curve is 40 K/minute, and a temperature Tp of a maximum exothermic peak in the differential scanning calorimetry curve is higher than the Tg.Type: GrantFiled: September 22, 2020Date of Patent: September 3, 2024Assignee: TDK CorporationInventors: Hironobu Kumaoka, Akito Hasegawa, Kazuhiro Yoshidome, Hiroyuki Matsumoto
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Patent number: 12062473Abstract: A soft magnetic alloy including an internal area having a soft magnetic type alloy composition including Fe and Co, a Co concentrated area existing closer to a surface side than the internal area and having a higher Co concentration than in the internal area, and a Co concentration degree of the Co concentrated area is larger than 1.2.Type: GrantFiled: March 17, 2022Date of Patent: August 13, 2024Assignee: TDK CORPORATIONInventors: Hironobu Kumaoka, Kazuhiro Yoshidome, Akito Hasegawa, Satoko Mori
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Patent number: 12062474Abstract: A soft magnetic alloy powder includes a particle body and a surface layer. The particle body comprises a soft magnetic alloy including Fe and Co. The surface layer is located on a surface side of the particle body. The surface layer includes one or more local maximum points of Si concentration and one or more local maximum points of Co concentration. The surface layer satisfies DSi?DCo, in which DSi is a distance from an interface between the particle body and the surface layer to a first Si local maximum point LSimax, and DCo is a distance from the interface to a first Co local maximum point LComax.Type: GrantFiled: October 18, 2022Date of Patent: August 13, 2024Assignee: TDK CORPORATIONInventors: Akito Hasegawa, Satoko Mori, Kazuhiro Yoshidome
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Patent number: 11993833Abstract: Provided is a soft magnetic metal powder including a plurality of soft magnetic metal particles. Each of the soft magnetic metal particles includes a metal particle and an oxidized part covering the metal particle. The metal particle includes at least Fe. The oxidized part includes at least one kind of element of S and an element M. The element M is at least one kind of element selected from the group consisting of Nb, Ta, W, Zr, Hf, and Cr. A unit of a concentration of each of S and the element M in the metal particle and the oxidized part is atom %. The concentration of S or the element M in the metal particle and the oxidized part has a maximum value in the oxidized part.Type: GrantFiled: July 27, 2020Date of Patent: May 28, 2024Assignee: TDK CorporationInventors: Satoko Mori, Kazuhiro Yoshidome, Akito Hasegawa, Hiroyuki Matsumoto
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Publication number: 20240145134Abstract: A polymer particle containing magnetic material includes a core and a polymer layer. The core includes magnetic fine particles. The polymer layer is located outside the core and surrounds the core. A shape ratio (Ric) is defined in each of the magnetic fine particles by dividing a diameter (Di) of an inscribed circle of the magnetic fine particle by a diameter (Do) of a circumscribed circle of the magnetic fine particle. The shape ratio (Ric) of the magnetic fine particle is 0.50 or more and 0.94 or less. The diameter (Di) of the magnetic fine particle is 5 nm or more. The diameter (Di) and the shape ratio (Ric) of the magnetic fine particle satisfy a relation formula of Di?9.28×e{circumflex over (?)}(1.17×Ric).Type: ApplicationFiled: February 27, 2023Publication date: May 2, 2024Applicant: TDK CORPORATIONInventors: Toshiki GUSHI, Kazuhiro YOSHIDOME, Akito HASEGAWA, Isao KANADA
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Patent number: 11972884Abstract: A soft magnetic alloy includes a main component of (Fe(1?(?+?))X1?X2?)(1?(a+b+c+d+e))MaBbPcSidCe. X1 is one or more of Co and Ni. X2 is one or more of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements. M is one or more of Nb, Hf, Zr, Ta, Mo, W, and V. 0.020?a?0.14 is satisfied. 0.020<b?0.20 is satisfied. 0?d?0.060 is satisfied. ??0 is satisfied. ??0 is satisfied. 0??+??0.50 is satisfied. c and e are within a predetermined range. The soft magnetic alloy has a nanohetero structure or a structure of Fe based nanocrystallines.Type: GrantFiled: January 10, 2019Date of Patent: April 30, 2024Assignee: TDK CORPORATIONInventors: Kazuhiro Yoshidome, Akihiro Harada, Hiroyuki Matsumoto, Kenji Horino, Akito Hasegawa, Kensuke Ara, Hajime Amano, Masakazu Hosono
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Publication number: 20240071660Abstract: A soft magnetic alloy powder comprises a component having a compositional formula ((Fe(1?(?+?))Co?Ni?)(1??)X1?)(1?(a+b+c+d+e))BaPbSicCdCre in atomic ratio. X1 comprises at least one selected from specific elements. Values of a, b, c, d, e, ?, ?, and ? of the compositional formula satisfy specific ranges. The soft magnetic alloy powder comprises soft magnetic alloy particles including soft magnetic alloy particles having a particle size of (0.95×D90) or more and (1.05×D90) or less. An average Wadell's circularity of the soft magnetic alloy particles having the particle size of (0.95×D90) or more and (1.05×D90) or less is 0.75 or more. A variance of Wadell's circularity of the soft magnetic alloy particles having the particle size of (0.95×D90) or more and (1.05×D90) or less is 0.035 or less.Type: ApplicationFiled: August 30, 2023Publication date: February 29, 2024Applicant: TDK CORPORATIONInventors: Akito HASEGAWA, Yoshiki KAJIURA, Masakazu HOSONO, Kazuhiro YOSHIDOME
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Publication number: 20240071663Abstract: A soft magnetic alloy powder comprises first particles to fifth particles, each having a particle size within a specific range. Among the first particles to the fifth particles, nth particles have an average particle size xn (?m), an average circularity yn, and a variance zn of circularity, where nth is any ordinal number from first to fifth. Points (xn, yn) (n=1 to 5) plotted in an xy plane define an approximate straight line having a slope “my” of ?0.0030 or more. Points (xn, zn) (n=1 to 5) plotted in an xz plane define an approximate straight line having a slope “mz” of 0.00050 or less.Type: ApplicationFiled: August 30, 2023Publication date: February 29, 2024Applicant: TDK CORPORATIONInventors: Masakazu HOSONO, Kazuhiro YOSHIDOME, Akito HASEGAWA, Yoshiki KAJIURA
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Patent number: 11887761Abstract: A soft magnetic alloy including an internal area having a soft magnetic type alloy composition including Fe and P (phosphorous), and a P concentrated area existing closer to a surface side than the internal area and having a higher P concentration than in the internal area.Type: GrantFiled: February 15, 2022Date of Patent: January 30, 2024Assignee: TDK CORPORATIONInventors: Hironobu Kumaoka, Kazuhiro Yoshidome, Hiroyuki Matsumoto, Akito Hasegawa
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Patent number: 11881338Abstract: A soft magnetic alloy comprising an internal area having a soft magnetic type alloy composition including Fe and Co, a Co concentrated area existing closer to a surface side than the internal area and having a higher Co concentration than in the internal area, a SB concentrated area existing closer to the surface side than the Co concentrated area and having a higher concentration of at least one element selected from Si and B than in the internal area, and a Fe concentrated area including Fe existing closer to the surface side than the SB concentrated area; wherein a crystalized area ratio of the SB concentrated area represented by SSBcry/SSB and a crystalized area ratio of the Fe concentrated area represented by SFecry/SFe, satisfy a relation of (SSBcry/SSB)<(SFecry/SFe).Type: GrantFiled: February 15, 2022Date of Patent: January 23, 2024Assignee: TDK CORPORATIONInventors: Hironobu Kumaoka, Kazuhiro Yoshidome, Akito Hasegawa, Satoko Mori
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Publication number: 20230386720Abstract: An inductor includes a magnetic core portion and a coil portion. The magnetic core portion is a multilayer film in which a nanogranular magnetic film and a soft magnetic alloy film are alternately stacked. The nanogranular magnetic film has a structure in which nano-domains of a first phase are dispersed in a second phase. The first phase contains one or more selected from Fe and Co, and the second phase contains one or more selected from O, N, and F. The volume ratio of the first phase to the total volume of the first phase and the second phase is 60% or less. The soft magnetic alloy film contains one or more selected from Fe and Co. The total amount of Fe, Co, and Ni in the soft magnetic alloy film is 70 at % or more.Type: ApplicationFiled: May 26, 2023Publication date: November 30, 2023Applicant: TDK CORPORATIONInventors: Hajime AMANO, Kensuke ARA, Kazuhiro YOSHIDOME, Akito HASEGAWA
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Publication number: 20230339018Abstract: A metal magnetic powder includes Co as a main component, and the metal magnetic powder includes metal nanoparticles having a mean particle size (D50) of 1 nm or more and 100 nm or less. Each of the metal nanoparticles includes hcp-Co as a main phase, and the metal magnetic powder includes at least one amphoteric metal.Type: ApplicationFiled: April 18, 2023Publication date: October 26, 2023Applicant: TDK CORPORATIONInventors: Kyohei TAKAHASHI, Hiroshi ITO, Isao KANADA, Akito HASEGAWA
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Patent number: 11791077Abstract: A soft magnetic alloy including an internal area having a soft magnetic type alloy composition including Fe and Co, a Co concentrated area existing closer to a surface side than the internal area and having a higher Co concentration than in the internal area, and a SB concentrated area existing closer to the surface side than the Co concentrated area and having a higher concentration of at least one element selected from Si and B than in the internal area.Type: GrantFiled: February 15, 2022Date of Patent: October 17, 2023Assignee: TDK CORPORATIONInventors: Hironobu Kumaoka, Kazuhiro Yoshidome, Akito Hasegawa, Satoko Mori
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Patent number: 11783974Abstract: A soft magnetic alloy comprising a main component having a compositional formula of ((Fe(1?(?+?))X1?X2?)(1?(a+b+c))MaBbCrc)1?dCd, and a sub component including P, S and Ti, wherein X1 is selected from the group Co and Ni, X2 is selected from the group Al, Mn, Ag, Zn, Sn, As, Sb, Bi and rare earth elements, “M” is selected from the group Nb, Hf, Zr, Ta, Mo, W and V, 0.030?a?0.14, 0.005?b?0.20, 0<c?0.040, 0?d?0.040, ??0, ??0, and 0??+??0.50 are satisfied, when soft magnetic alloy is 100 wt %, P is 0.001 to 0.050 wt %, S is 0.001 to 0.050 wt %, and Ti is 0.001 to 0.080 wt %, and when a value obtained by dividing P by S is P/S, then P/S satisfies 0.10?P/S?10.Type: GrantFiled: January 26, 2018Date of Patent: October 10, 2023Assignee: TDK CORPORATIONInventors: Akihiro Harada, Hiroyuki Matsumoto, Kenji Horino, Kazuhiro Yoshidome, Akito Hasegawa, Hajime Amano, Kensuke Ara, Seigo Tokoro
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Publication number: 20230268107Abstract: A magnetic core, containing metal magnetic powder and resin, in which a content of the metal magnetic powder satisfies 60%?(A1/A2)?90%. The metal magnetic powder includes small particles having the Heywood diameter of 1 ?m or less in the cross section of the magnetic core and large particles having the Heywood diameter of 5 ?m or more and less than 40 ?m. An edge-to-edge distance regarding to a distance between the small particles satisfies 5?((L1av/dav)×100)?70. An edge-to-edge distance regarding to a distance between the small particles and the large particles satisfies 0.02 ?m?L2av?0.13 ?m and ??0.25 ?m.Type: ApplicationFiled: February 15, 2023Publication date: August 24, 2023Applicant: TDK CORPORATIONInventors: Seigo TOKORO, Kazuhiro YOSHIDOME, Akito HASEGAWA, Nobuhiro OKUDA
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Publication number: 20230125339Abstract: A soft magnetic alloy includes a main body and a surface layer. The main body has a soft magnetic alloy composition including Fe and Co. The surface layer is located on a surface side of the main body. A ratio of Co concentration to a sum of Co concentration and Fe concentration in the surface layer is Co/(Fe+Co). A distribution of Co/(Fe+Co) in a thickness direction of the surface layer includes a local minimum point and one or more local maximum points.Type: ApplicationFiled: October 17, 2022Publication date: April 27, 2023Applicant: TDK CorporationInventors: Akito HASEGAWA, Satoko MORI, Kazuhiro YOSHIDOME
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Publication number: 20230130266Abstract: A soft magnetic alloy powder includes a particle body and a surface layer. The particle body comprises a soft magnetic alloy including Fe and Co. The surface layer is located on a surface side of the particle body. The surface layer includes one or more local maximum points of Si concentration and one or more local maximum points of Co concentration. The surface layer satisfies DSi?DCo, in which DSi is a distance from an interface between the particle body and the surface layer to a first Si local maximum point LSimax, and DCo is a distance from the interface to a first Co local maximum point LComax.Type: ApplicationFiled: October 18, 2022Publication date: April 27, 2023Applicant: TDK CORPORATIONInventors: Akito HASEGAWA, Satoko MORI, Kazuhiro YOSHIDOME
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Patent number: 11521770Abstract: A soft magnetic alloy includes a composition of (Fe(1-(?+?))X1?X2?)(1-(a+b+c+d+e+f+g))MaTibBcPdSieSfCg. X1 is one or more of Co and Ni. X2 is one or more of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements. M is one or more of Nb, Hf, Zr, Ta, Mo, W, and V. 0.020?a+b?0.140, 0.001?b?0.140, 0.020<c?0.200, 0.010?d?0.150, 0?e?0.060, a?0, f?0, g?0, a+b+c+d+e+f+g<1, ??0, ??0, and 0??+??0.50 are satisfied. The soft magnetic alloy has a nanohetero structure or a structure of Fe-based nanocrystalline.Type: GrantFiled: June 4, 2019Date of Patent: December 6, 2022Assignee: TDK CORPORATIONInventors: Kazuhiro Yoshidome, Hiroyuki Matsumoto, Kenji Horino, Hajime Amano, Akito Hasegawa