Patents by Inventor Akito Mizutani

Akito Mizutani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240072266
    Abstract: Disclosed is a component for solid oxide fuel cells that is excellent in both electrical conductivity and chromium poisoning resistance. As a substrate, a ferritic stainless steel having a chemical composition containing, in mass %, Cr: 14.0% to 32.0% and Al: 2.50% to 7.00% is used. Precious metal particles are coated on a surface of the substrate. The precious metal particles have: an average particle size of 1 ?m or more and 10 ?m or less; a coating thickness of 0.5 ?m or more and 10 ?m or less; and a surface coverage of 1.0% or more.
    Type: Application
    Filed: August 31, 2022
    Publication date: February 29, 2024
    Applicants: JFE STEEL CORPORATION, TreadStone Technologies, Inc.
    Inventors: Muhammad FEBRY, Takayoshi YANO, Tetsuyuki NAKAMURA, Akito MIZUTANI, Masataka YOSHINO, Reiko SUGIHARA, Conghua WANG
  • Publication number: 20240063399
    Abstract: Provided is a chromium-containing steel sheet for a current collector of a nonaqueous electrolyte secondary battery. The chromium-containing steel sheet for a current collector of a nonaqueous electrolyte secondary battery has a chemical composition containing Cr in an amount of 10% by mass or more. A parameter Sa defined in ISO 25178 is from 0.15 ?m to 0.50 ?m inclusive, and a parameter Ssk defined in ISO 25178 is more than 0.
    Type: Application
    Filed: December 13, 2021
    Publication date: February 22, 2024
    Applicant: JFE Steel Corporation
    Inventors: Takayoshi Yano, Akito Mizutani, Kazuhiko Ikeda, Tomoko Fujii, Hiroshi Matsunaga
  • Publication number: 20240011136
    Abstract: Provided is a stainless steel foil for a catalyst support of an exhaust gas purifier excellent in both diffusion bonding resistance and brazeability and also excellent in oxidation resistance at high temperatures. The stainless steel foil for a catalyst support of an exhaust gas purifier comprises: a predetermined chemical composition; a parameter Sa defined in ISO 25178 of 0.50 ?m to 3.00 ?m; and a parameter Str defined in ISO 25178 of 0.20 to 1.00.
    Type: Application
    Filed: December 13, 2021
    Publication date: January 11, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Akito MIZUTANI, Takayoshi YANO, Kazuhiko IKEDA, Tomoko FUJII, Hiroshi MATSUNAGA
  • Publication number: 20240006621
    Abstract: It is provided a stainless steel sheet for fuel cell separators with low contact resistance, which can be produced very advantageously in terms of safety as well as mass production. A parameter Sa specified in ISO 25178 is set to 0.15 ?m or more and 0.50 ?m or less, and a parameter Ssk specified in ISO 25178 is set to more than 0.
    Type: Application
    Filed: December 13, 2021
    Publication date: January 4, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Takayoshi YANO, Akito MIZUTANI, Kazuhiko IKEDA, Tomoko FUJII, Hiroshi MATSUNAGA
  • Patent number: 11767573
    Abstract: A ferritic stainless steel sheet comprises a chemical composition containing, in mass %, C: 0.030% or less, Si: 3.0% or less, Mn: 1.0% or less, P: 0.040% or less, S: 0.010% or less, Cr: 11.0% to 30.0%, Al: 8.0% to 20.0%, Ni: 0.05% to 0.50%, N: 0.020% or less, and at least one selected from the group consisting of Zr: 0.01% to 0.20% and Hf: 0.01% to 0.20%, with a balance consisting of Fe and inevitable impurities.
    Type: Grant
    Filed: August 26, 2019
    Date of Patent: September 26, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Rinta Sato, Mitsuyuki Fujisawa
  • Publication number: 20230271405
    Abstract: A method of producing a ferritic stainless steel sheet comprises subjecting an Al vapor deposited layer-equipped stainless steel sheet to a heat treatment at 600° C. to 1300° C. for 1 minute or more. The Al vapor deposited layer-equipped stainless steel sheet comprises a ferritic stainless steel and an Al vapor deposited layer thereon. The ferritic stainless steel sheet has a thickness of 100 ?m or less and a chemical composition containing, in mass %, C: ?0.030%, Si: ?1.0%, Mn: ?1.0%, P: ?0.040%, S: ?0.010%, Cr: 11.0-30.0%, Al: 4.0-6.5%, Ni: 0.05-0.50%, Mo: 0.01-6.0%, N: ?0.020% s, and Zr: 0.01-0.20% and/or Hf: 0.01-0.20%, with a balance consisting of Fe and inevitable impurities. A thickness of the Al vapor deposited layer per one side is 0.5-10.0 ?m.
    Type: Application
    Filed: May 8, 2023
    Publication date: August 31, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Akito MIZUTANI, Mitsuyuki FUJISAWA
  • Publication number: 20230193474
    Abstract: In an Al coating layer-equipped stainless steel sheet, a base steel sheet has a predetermined chemical composition, and a total content of Fe and Cr at a first depth of an Al coating layer is 20 mass % to 70 mass %.
    Type: Application
    Filed: April 20, 2021
    Publication date: June 22, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Akito MIZUTANI, Mitsuyuki FUJISAWA
  • Patent number: 11497085
    Abstract: A Fe—Cr alloy having a chemical composition with increased Si and Al contents, in which the chemical composition satisfies the following formula (1) in terms of the Si content, Al content, and Cr content: 14.0?% Si+1.15×% Al+0.35×% Cr ??(1).
    Type: Grant
    Filed: December 5, 2018
    Date of Patent: November 8, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Tatsuhiko Hiratani, Mitsuyuki Fujisawa
  • Publication number: 20220267883
    Abstract: A predetermined chemical composition is contained, and a predetermined relationship of the contents of Ag, B and REM is satisfied.
    Type: Application
    Filed: June 4, 2020
    Publication date: August 25, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Akito MIZUTANI, Mitsuyuki FUJISAWA
  • Publication number: 20220170144
    Abstract: Provided is an Al or Al alloy-coated stainless steel sheet having a coating substrate and a hot-dip Al or Al alloy coated layer provided on a surface of the coating substrate, the coating substrate having a predetermined chemical composition, the Mo content and W content of the chemical composition of the coating substrate, the thickness of the coating substrate, and the thickness of the hot-dip Al or Al alloy coated layer satisfying predetermined relations.
    Type: Application
    Filed: April 24, 2020
    Publication date: June 2, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Akito MIZUTANI, Mitsuyuki FUJISAWA
  • Publication number: 20220118740
    Abstract: A ferritic stainless steel sheet comprises a chemical composition containing, in mass %, C: 0.030% or less, Si: 1.0% or less, Mn: 1.0% or less, P: 0.040% or less, S: 0.010% or less, Cr: 11.0% to 30.0%, Al: 8.0% to 20.0%, Ni: 0.05% to 0.50%, Mo: 0.01% to 6.0%, N: 0.020% or less, and at least one selected from the group consisting of Zr: 0.01% to 0.20% and Hf: 0.01% to 0.20%, with a balance consisting of Fe and inevitable impurities.
    Type: Application
    Filed: January 8, 2020
    Publication date: April 21, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Akito MIZUTANI, Mitsuyuki FUJISAWA
  • Publication number: 20220056547
    Abstract: A ferritic stainless steel sheet comprises a chemical composition containing, in mass %, C: 0.030% or less, Si: 3.0% or less, Mn: 1.0% or less, P: 0.040% or less, S: 0.010% or less, Cr: 11.0% to 30.0%, Al: 8.0% to 20.0%, Ni: 0.05% to 0.50%, N: 0.020% or less, and at least one selected from the group consisting of Zr: 0.01% to 0.20% and Hf: 0.01% to 0.20%, with a balance consisting of Fe and inevitable impurities.
    Type: Application
    Filed: August 26, 2019
    Publication date: February 24, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Akito MIZUTANI, Rinta SATO, Mitsuyuki FUJISAWA
  • Publication number: 20220015196
    Abstract: A method for producing a Fe—Cr alloy comprises: rolling a slab having a chemical composition containing, by mass %, C: 0.020% or less, Si: 0.01% to 1.5%, Mn: 1.0% or less, P: 0.040% or less, S: 0.010% or less, Cr: 16.0% to 30.0%, Al: 2.0% to 6.5%, N: 0.020% or less, and Ni: 0.50% or less, with the balance being Fe and inevitable impurities to obtain a sheet material; subjecting the sheet material to siliconizing treatment by a thermal CVD method to obtain a Fe—Cr alloy having a Si content of more than 1.5 mass % and 10.0 mass % or less and satisfying: 14.0%?Si+1.15×% Al+0.35×% Cr??(1) where % Si, % Al, and % Cr indicate Si, Al, and Cr contents, by mass %, respectively in the chemical composition of the Fe—Cr alloy.
    Type: Application
    Filed: September 28, 2021
    Publication date: January 13, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Tatsuhiko Hiratani, Mitsuyuki Fujisawa
  • Patent number: 11142814
    Abstract: Provided is a ferritic-austenitic duplex stainless steel sheet in which no blowholes are formed during welding and which has excellent strength. A chemical composition includes, in mass %, C: 0.10% or less, Si: 1.0% or less, Mn: 2.0 to 7.0%, P: 0.07% or less, S: 0.030% or less, Cr: 18.0 to 24.0%, Ni: 0.1 to 3.0%, Mo: 0.01 to 1.0%, Cu: 0.1 to 3.0%, Al: 0.003 to 0.10%, Zr: 0.01 to 0.50%, and N: 0.15 to 0.30%, with the balance being Fe and incidental impurities, the chemical composition satisfying formula (1) below and formula (2) below. N—Zr/6.5?0.15%??(1) N—Zr/6.5?0.23%??(2) Here, in formula (1) and formula (2), N represents a content (mass %) of the corresponding chemical element N and Zr represents a content (mass %) of the corresponding chemical element Zr.
    Type: Grant
    Filed: January 18, 2018
    Date of Patent: October 12, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Mitsuyuki Fujisawa
  • Patent number: 11008636
    Abstract: A stainless steel foil having a chemical composition comprising, by mass %, C: 0.015% or less, Si: 0.50% or less, Mn: 0.50% or less, P: 0.040% or less, S: 0.010% or less, Cr: 10.0% or more and less than 16.0%, Al: 2.5 to 4.5%, N: 0.015% or less, Ni: 0.05 to 0.50%, Cu: 0.01 to 0.10%, Mo: 0.01 to 0.15%, at least one selected from the group consisting of Ti: 0.01 to 0.30%, Zr: 0.01 to 0.20%, Hf: 0.01 to 0.20%, and REM: 0.01 to 0.20%, where Ti+Zr+Hf+2REM?0.06 and 0.30?Ti+Zr+Hf are satisfied.
    Type: Grant
    Filed: October 16, 2017
    Date of Patent: May 18, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Mitsuyuki Fujisawa
  • Patent number: 10968499
    Abstract: Ferritic stainless steel that has excellent formability and ridging resistance and can be produced with high productivity is provided. The ferritic stainless steel has: a predetermined chemical composition; a microstructure containing ferrite crystal grains which satisfy at least one of a C concentration of 2CC or more and an N concentration of 2CN or more, the ferrite crystal grains having a volume fraction with respect to a whole volume of the microstructure of 5% or more and 50% or less, where CC and CN are respectively C content and N content in the steel in mass %; and a Vickers hardness of 180 or less.
    Type: Grant
    Filed: July 2, 2015
    Date of Patent: April 6, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Masataka Yoshino, Mitsuyuki Fujisawa, Ayako Ta
  • Publication number: 20210059019
    Abstract: A Fe—Cr alloy having a chemical composition with increased Si and Al contents, in which the chemical composition satisfies the following formula (1) in terms of the Si content, Al content, and Cr content: 14.0?% Si+1.15×% Al+0.35×% Cr ??(1).
    Type: Application
    Filed: December 5, 2018
    Publication date: February 25, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Akito MIZUTANI, Tatsuhiko HIRATANI, Mitsuyuki FUJISAWA
  • Patent number: 10821706
    Abstract: Disclosed is a ferritic stainless steel sheet including: a chemical composition containing, by mass %, C: 0.025% or less, Si: 0.01% to 2.0%, Mn: 0.01% to 1.0%, P: 0.050% or less, S: 0.010% or less, Cr: 10.5% to 20.0%, Al: 0.01% to 0.50%, Ni: 0.01% to 0.60%, Ti: 0.10% to 0.50%, and N: 0.025% or less, with the balance being Fe and inevitable impurities; and a coating layer including at least one coating layer selected from the group consisting of an Al coating layer, an Fe coating layer, and a Si coating layer on one or both sides thereof, in which the coating layer has a total thickness of 30 nm to 150 nm per side.
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: November 3, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Mitsuyuki Fujisawa
  • Patent number: 10801084
    Abstract: Provided are a material for cold rolled stainless steel sheets having sufficient corrosion resistance, excellent surface quality, excellent formability, and excellent ridging resistance; a method for manufacturing the same; and a cold rolled steel sheet. A material for cold rolled stainless steel sheets according to the present invention contains C: 0.005% to 0.025%, Si: 0.02% to 0.50%, Mn: 0.55% to 1.0%, P: 0.040% or less, S: 0.01% or less, Cr: 15.5% to 18.0%, Ni: 0.01% to 1.0%, Al: 0.001% to 0.10%, and N: 0.005% to 0.025% on a mass basis, the remainder being Fe and inevitable impurities, and has a metallographic structure containing 5% to 20% of a martensite phase in terms of volume fraction, the remainder being a ferrite phase.
    Type: Grant
    Filed: July 2, 2015
    Date of Patent: October 13, 2020
    Assignee: JFE Steel Corporation
    Inventors: Akito Mizutani, Masataka Yoshino, Mitsuyuki Fujisawa, Chikara Kami
  • Patent number: 10626486
    Abstract: Stainless steel that has excellent formability and ridging resistance and can be produced with high productivity is provided. The stainless steel comprises: a chemical composition containing, in mass %, C: 0.005% to 0.050%, Si: 0.01% to 1.00%, Mn: 0.01% to 1.0%, P: 0.040% or less, S: 0.010% or less, Cr: 15.5% to 18.0%, Ni: 0.01% to 1.0%, Al: 0.001% to 0.10%, and N: 0.005% to 0.06%, with a balance being Fe and incidental impurities; and a microstructure containing a martensite phase of 1% to 10% in volume fraction with respect to a whole volume of the microstructure.
    Type: Grant
    Filed: July 2, 2015
    Date of Patent: April 21, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Masataka Yoshino, Mitsuyuki Fujisawa, Ayako Ta