Patents by Inventor Alan D. Bushmire

Alan D. Bushmire has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11939418
    Abstract: A photo-curable composition can include a photo-curable resin and a photoinitiator. The photo-curable composition can typically have a shear viscosity of less than 1 Pa·s at 100° C. at a shear rate of 50 s?1 and can typically include a first prepolymer, a second prepolymer, and a reactive diluent.
    Type: Grant
    Filed: December 15, 2021
    Date of Patent: March 26, 2024
    Assignee: STRATASYS, INC.
    Inventors: Liang Chen, Alan D. Bushmire, Vahid Karimkhani
  • Publication number: 20230183411
    Abstract: A photo-curable composition can include a photo-curable resin and a photoinitiator. The photo-curable composition can typically have a shear viscosity of less than 1 Pa·s at 100° C. at a shear rate of 50 s?1 and can typically include a first prepolymer, a second prepolymer, and a reactive diluent.
    Type: Application
    Filed: December 15, 2021
    Publication date: June 15, 2023
    Inventors: Liang Chen, Alan D. Bushmire, Vahid Karimkhani
  • Patent number: 11566145
    Abstract: Polyurethane coating compositions are disclosed that include an isocyanate-reactive component that includes a polycyclic polyether polyol that is the reaction product of a reaction mixture that includes a polycyclic polyol starter, and an alkylene oxide, as well as an isocyanate-functional component that includes a non-aromatic polyisocyanate. The polyurethane coating compositions may be particularly useful as a gel coat in the manufacture of glass fiber reinforced plastics.
    Type: Grant
    Filed: April 3, 2019
    Date of Patent: January 31, 2023
    Assignee: COVESTRO LLC
    Inventors: Anthony R. Loveday, Jack R. Reese, Rick L. Adkins, David P. Zielinski, James A. Thompson-Colón, Alan D. Bushmire, Liang Chen, Chen Xu
  • Patent number: 11453739
    Abstract: Provided is a process for producing a polyisocyanurate comprising: trimerizing an aliphatic polyisocyanate with a trimerization catalyst in the presence of a thermally decomposable acid at a molar ratio of acid to catalyst of from 0.1 to 10, wherein the polyisocyanurate has a greater pot life than the pot life of the polyisocyanurate not containing the thermally decomposable acid. Polyisocyanurates made according to the inventive process lengthen the pot life of pultrusion composite formulations made therefrom without affecting the reactivity of the formulations.
    Type: Grant
    Filed: June 16, 2020
    Date of Patent: September 27, 2022
    Assignee: Covestro LLC
    Inventors: Liang Chen, James A. Thompson-Colón, Alan D. Bushmire
  • Patent number: 11440988
    Abstract: The present invention provides a reaction mixture comprising a blend of a first isocyanate-based uretdione-containing resin and a second isocyanate-based uretdione-containing resin, a neutralized polyol and a tertiary amine catalyst, and optionally, an additive package selected from the group consisting of flow control additives, pigments (colorants), wetting agents, and solvents, wherein the first isocyanate and the second isocyanate are different. The first isocyanate-based uretdione-containing resin and the second isocyanate-based uretdione-containing resin may be cold blended or hot blended. Coatings, adhesives, castings, composites, and sealants made from hot blended formulations exhibit superior performance over those made from cold blended formulations.
    Type: Grant
    Filed: March 23, 2018
    Date of Patent: September 13, 2022
    Assignees: Covestro LLC, Covestro Deutschland AG
    Inventors: Alan Ekin, Florian Johannes Stempfle, Alan D. Bushmire
  • Publication number: 20220153910
    Abstract: Provided is a polyurethane-polyisocyanurate hybrid composition comprising a mixture of an aliphatic polyisocyanate; a polyol having an acid number of ?5 mg KOH/g; and a first catalyst, optionally, a second catalyst, wherein the mixture is reacted at an NCO/OH index of from 2.0 to 25. Also provided is a process for producing a polyurethane-polyisocyanurate hybrid composition, the process comprising forming a mixture of a) an aliphatic polyisocyanate, b) a polyol having an acid number of ?5 mg KOH/g, and c) a first catalyst, optionally, d) a second catalyst, and reacting the mixture at an NCO/OH index of from 2.0 to 25. The polyol with a low acid value (?5 mg KOH/g) included in the hybrid compositions helps ensure sufficient resin cure. The inventive polyurethane-polyisocyanurate hybrid compositions may find use in or as coatings and adhesives having improved hardness compared with polyisocyanurate coatings and higher reactivity that allows curing at lower temperatures.
    Type: Application
    Filed: November 18, 2020
    Publication date: May 19, 2022
    Inventors: Liang Chen, Alan D. Bushmire
  • Publication number: 20220153911
    Abstract: Provided is a polyurethane-polyisocyanurate composition comprising a mixture of: an aliphatic polyisocyanate and optionally, an aromatic polyisocyanate or aromatic isocyanate-terminated prepolymer; a polyol; and a first catalyst, optionally, a second catalyst, optionally, a mold release agent, wherein the aliphatic polyisocyanate present in the mixture in an amount in excess of the aromatic polyisocyanate or the aromatic isocyanate-terminated prepolymer, and wherein the mixture is reacted at an NCO/OH index of from 2.0 to 25. The inventive composition may find use in a variety of pultrusion processes for producing composites, including, but not limited to, wind turbine blades, yacht shells, window frames, door frames, ladder frames, telegraph pole cross arms, tent poles, solar cell frames, solar cell backsheets, radomes, highway guard rails, floor boards, pipes, telegraph poles, auto trunks, luggage holders, engine covers, golf clubs, tennis poles, badminton poles, bicycle frames, surfboards, and snowboards.
    Type: Application
    Filed: November 18, 2020
    Publication date: May 19, 2022
    Inventors: Liang Chen, Alan D. Bushmire
  • Patent number: 11292864
    Abstract: The present invention provides a reaction mixture comprising a hot blend of a first isocyanate-based uretdione resin and a second isocyanate-based uretdione resin, a neutralized polyol and a tertiary amine catalyst, and optionally, an additive package selected from the group consisting of flow control additives, pigments (colorants), wetting agents, and solvents, wherein the first isocyanate and the second isocyanate are different. The isocyanate-based uretdiones that have been hot blended together produce coatings, adhesives, castings, composites, and sealants, which exhibit better performance properties (such as microhardness) than those coatings, adhesives, castings, composites, and sealants produced from the constituent isocyanate-based uretdiones alone.
    Type: Grant
    Filed: March 23, 2018
    Date of Patent: April 5, 2022
    Assignees: Covestro LLC, Covestro Deutschland AG
    Inventors: Alan Ekin, Florian Johannes Stempfle, Alan D. Bushmire
  • Publication number: 20210388148
    Abstract: Provided is a process for producing a polyisocyanurate comprising: trimerizing an aliphatic polyisocyanate with a trimerization catalyst in the presence of a thermally decomposable acid at a molar ratio of acid to catalyst of from 0.1 to 10, wherein the polyisocyanurate has a greater pot life than the pot life of the polyisocyanurate not containing the thermally decomposable acid. Polyisocyanurates made according to the inventive process lengthen the pot life of pultrusion composite formulations made therefrom without affecting the reactivity of the formulations.
    Type: Application
    Filed: June 16, 2020
    Publication date: December 16, 2021
    Inventors: Liang Chen, James A. Thompson-Colón, Alan D. Bushmire
  • Publication number: 20210155741
    Abstract: An alternative polyurethane composition is provided which comprises the reaction product of a poly(alkynyl carbamate) prepolymer and an azidated polyol, wherein reaction occurs without a catalyst at a temperature of from 100° C. to 200° C., or occurs in the presence of a CuI-containing catalyst at a temperature of from 20° C. to 140° C. The inventive alternative polyurethane compositions may be used to provide solventborne or waterborne coatings, adhesives, sealants, films, elastomers, castings, foams, and composites.
    Type: Application
    Filed: November 25, 2019
    Publication date: May 27, 2021
    Inventors: Robson F. Storey, Alan Ekin, R. Hunter Cooke, III, Jie Wu, Alan D. Bushmire, Harrison A. Livingston
  • Publication number: 20200291260
    Abstract: Polyurethane coating compositions are disclosed that include an isocyanate-reactive component that includes a polycyclic polyether polyol that is the reaction product of a reaction mixture that includes a polycyclic polyol starter, and an alkylene oxide, as well as an isocyanate-functional component that includes a non-aromatic polyisocyanate. The polyurethane coating compositions may be particularly useful as a gel coat in the manufacture of glass fiber reinforced plastics.
    Type: Application
    Filed: April 3, 2019
    Publication date: September 17, 2020
    Inventors: Anthony R. LOVEDAY, Jack R. REESE, Rick L. ADKINS, David P. ZIELINSKI, James A. THOMPSON-COLÓN, Alan D. BUSHMIRE, Liang CHEN, Chen XU
  • Patent number: 10731051
    Abstract: The present invention provides a system comprising an allophanate composition comprising a neutralized polyol, a polyuretdione resin, a tertiary amine catalyst, an additive package, and a reducer; and a neutralized basecoat comprising an inorganic salt and a pigment. The present invention further provides a method of making an allophanate system comprising combining a neutralized polyol with a polyuretdione resin in the presence of a tertiary amine catalyst, an additive package, and a reducer to produce an allophanate composition, and contacting the allophanate composition with a neutralized basecoat comprising an inorganic salt and a pigment. The system may be used to make coatings, adhesives, castings, composites, and sealants in which clear-coating on neutralized pigmented basecoats is much improved in comparison to coating on non-neutralized basecoats.
    Type: Grant
    Filed: March 23, 2018
    Date of Patent: August 4, 2020
    Assignee: Covestro LLC
    Inventors: Alan Ekin, Alan D. Bushmire
  • Publication number: 20190292295
    Abstract: The present invention provides a reaction mixture comprising a blend of a first isocyanate-based uretdione-containing resin and a second isocyanate-based uretdione-containing resin, a neutralized polyol and a tertiary amine catalyst, and optionally, an additive package selected from the group consisting of flow control additives, pigments (colorants), wetting agents, and solvents, wherein the first isocyanate and the second isocyanate are different. The first isocyanate-based uretdione-containing resin and the second isocyanate-based uretdione-containing resin may be cold blended or hot blended. Coatings, adhesives, castings, composites, and sealants made from hot blended formulations exhibit superior performance over those made from cold blended formulations.
    Type: Application
    Filed: March 23, 2018
    Publication date: September 26, 2019
    Inventors: Alan Ekin, Florian Johannes Stempfle, Alan D. Bushmire
  • Publication number: 20190292401
    Abstract: The present invention provides a system comprising an allophanate composition comprising a neutralized polyol, a polyuretdione resin, a tertiary amine catalyst, an additive package, and a reducer; and a neutralized basecoat comprising an inorganic salt and a pigment. The present invention further provides a method of making an allophanate system comprising combining a neutralized polyol with a polyuretdione resin in the presence of a tertiary amine catalyst, an additive package, and a reducer to produce an allophanate composition, and contacting the allophanate composition with a neutralized basecoat comprising an inorganic salt and a pigment. The system may be used to make coatings, adhesives, castings, composites, and sealants in which clear-coating on neutralized pigmented basecoats is much improved in comparison to coating on non-neutralized basecoats.
    Type: Application
    Filed: March 23, 2018
    Publication date: September 26, 2019
    Inventors: Alan Ekin, Alan D. Bushmire
  • Publication number: 20190292292
    Abstract: The present invention provides a reaction mixture comprising a hot blend of a first isocyanate-based uretdione resin and a second isocyanate-based uretdione resin, a neutralized polyol and a tertiary amine catalyst, and optionally, an additive package selected from the group consisting of flow control additives, pigments (colorants), wetting agents, and solvents, wherein the first isocyanate and the second isocyanate are different. The isocyanate-based uretdiones that have been hot blended together produce coatings, adhesives, castings, composites, and sealants, which exhibit better performance properties (such as microhardness) than those coatings, adhesives, castings, composites, and sealants produced from the constituent isocyanate-based uretdiones alone.
    Type: Application
    Filed: March 23, 2018
    Publication date: September 26, 2019
    Inventors: Alan Ekin, Florian Johannes Stempfle, Alan D. Bushmire
  • Patent number: 9701802
    Abstract: The present disclosure is directed to a process for forming a reinforced ultraviolet (UV) radiation-curable composite. The composite may be formed by applying reinforcing layers and resin layers to a substrate. The resin composition may include an aliphatic urethane acrylate oligomer, a polyfunctional acrylate monomer, and a photoinitiator. The composite formed on the substrate may be exposed to UV radiation to cure the composite on the substrate. The composite may be characterized in that it is cured within 10 minutes of exposure to UV radiation and does not exhibit oxygen inhibition effects, such as, for example, surface tack. The reinforced UV-curable composite may find utility, for example, as a rapid field repair patch in aerospace applications, among others.
    Type: Grant
    Filed: April 8, 2009
    Date of Patent: July 11, 2017
    Assignee: ALLNEX IP S.a.r.L.
    Inventors: Alan D. Bushmire, Jan L. Clatty, Michael J. Dvorchak, Charles A. Gambino, Christine Mebane
  • Publication number: 20100260941
    Abstract: The present disclosure is directed to a process for forming a reinforced ultraviolet (UV) radiation-curable composite. The composite may be formed by applying reinforcing layers and resin layers to a substrate. The resin composition may include an aliphatic urethane acrylate oligomer, a polyfunctional acrylate monomer, and a photoinitiator. The composite formed on the substrate may be exposed to UV radiation to cure the composite on the substrate. The composite may be characterized in that it is cured within 10 minutes of exposure to UV radiation and does not exhibit oxygen inhibition effects, such as, for example, surface tack. The reinforced UV-curable composite may find utility, for example, as a rapid field repair patch in aerospace applications, among others.
    Type: Application
    Filed: April 8, 2009
    Publication date: October 14, 2010
    Applicant: Bayer MaterialScience LLC
    Inventors: Alan D. Bushmire, Jan L. Clatty, Michael J. Dvorchak, Charles A. Gambino, Christine Mebane
  • Publication number: 20090313909
    Abstract: The present invention provides a low density, semi-rigid polyurethane foam made from the reaction product, at an isocyanate index of from about 100 to about 150, of at least one polyisocyanate and an isocyanate-reactive blend containing from about 15 wt. % to about 55 wt. %, based on the weight of the resin, of a difunctional or greater functionality polyether polyol, from about 3 wt. % to about 19 wt. %, based on the weight of the resin, of at least one polyether tetrol, and from about 7 wt. % to about 39 wt. %, based on the weight of the resin, of at least one non-halogenated polyester polyol in the presence of from about 5 wt. % to about 30 wt. %, based on the weight of the resin, of at least one non-hydroxy functional flame retardant and from about 1 wt. % to about 20 wt.
    Type: Application
    Filed: June 20, 2008
    Publication date: December 24, 2009
    Inventors: Jan L. Clatty, Alan D. Bushmire
  • Patent number: 6617368
    Abstract: This invention relates to a process for the preparation of an isotropic rigid foam comprising the step of reacting: (A) an organic polyisocyanate component selected from the group consisting of: (1) a polymethylene poly(phenylisocyanate) and (2) an NCO-terminated prepolymer, and comprising the reaction product of: (a) a polyester comprising the reaction product of (i) pure ortho-phthalic acid or phthalic anhydride and (ii) a glycol and (b) a polymethylene poly(phenylisocyanate); with (B) an isocyanate-reactive component comprising: (1) a liquid OH-terminated prepolymer having a viscosity of more than about 100,000 mPa·s at 25° C.
    Type: Grant
    Filed: November 13, 2001
    Date of Patent: September 9, 2003
    Assignee: Bayer Corporation
    Inventors: David D. Steppan, Alan D. Bushmire, Edward E. Ball
  • Publication number: 20030134923
    Abstract: This invention relates to a process for the preparation of an isotropic rigid foam comprising the step of reacting: (A) an organic polyisocyanate component selected from the group consisting of: (1) a polymethylene poly(phenylisocyanate) and (2) an NCO-terminated prepolymer, and comprising the reaction product of: (a) a polyester comprising the reaction product of (i) pure ortho-phthalic acid or phthalic anhydride and (ii) a glycol and (b) a polymethylene poly(phenylisocyanate); with (B) an isocyanate-reactive component comprising: (1) a liquid OH-terminated prepolymer having a viscosity of more than about 100,000 mPa.s at 25° C.
    Type: Application
    Filed: November 13, 2001
    Publication date: July 17, 2003
    Inventors: David D. Steppan, Alan D. Bushmire, Edward E. Ball