Abstract: A method of forming a probe holder includes forming a plurality of layers from at least one body material, wherein adjacent ones of the plurality of layers are bonded to one another to define a body of an ultrasonic probe holder. The body can include a distal end, a chamber, and a fluid channel. The distal end can secure the body to a proximal end of a wear sole. The chamber can be configured to receive an ultrasonic probe and a volume of fluid couplant. A fluid channel extends through a portion of the body to the distal end and the fluid channel can receive a flow of fluid couplant. The plurality of layers can define a first region including a first probe holder material exhibiting a first acoustic or structural property and a second region including a second probe holder material exhibiting a second acoustic or structural property.

Abstract: A wear sole, an ultrasonic inspection apparatus having a wear sole, and methods for using the same are provided. In one embodiment, the ultrasonic inspection apparatus can include a body, a wear sole, and a fluid channel. The body can define a first chamber configured to receive a first volume of ultrasonic couplant and a distal end of an ultrasonic probe. The wear sole can define a second chamber configured to receive a second volume of ultrasonic couplant and the wear sole can be removably coupled to a distal end of the body. The wear sole can also have a membrane extending thereacross for separating the first chamber from the second chamber. The fluid channel can extend through the body and the wear sole can be configured to deliver the second volume of ultrasonic couplant to the second chamber.

Abstract: Systems and methods for monitoring the condition of ultrasonic transducers and ultrasonic probes used in non-destructive testing are provided. In one aspect, a degree of deterioration and end of life of an ultrasonic transducer can be estimated based upon measured environmental and/or operating parameters of the ultrasonic transducer. In another aspect, testing parameters acquired by a single ultrasonic probe or different ultrasonic probes can be measured and analyzed to identify deterioration of an ultrasonic probe.

Abstract: A method for forming a wear sole includes forming a plurality of layers from a frame material, adjacent layers bonded to one another to define a frame. The frame can include a proximal surface configured to secure the frame to a probe holder, a distal surface configured to contact a portion of a target, a body extending between proximal and distal surfaces, an aperture extending through proximal and distal surfaces and the body, and a channel extending from the proximal surface to a chamber in fluid communication with the distal surface. The method can optionally include placing a membrane within the aperture. The membrane can be coupled to the body by a seal, inhibiting passage of a fluid through the proximal surface via the aperture. The chamber can extend within the body between a distal surface of the membrane and the distal surface of the frame.

Abstract: A method of forming a probe holder includes forming a plurality of layers from at least one body material, wherein adjacent ones of the plurality of layers are bonded to one another to define a body of an ultrasonic probe holder. The body can include a distal end, a chamber, and a fluid channel. The distal end can secure the body to a proximal end of a wear sole. The chamber can be configured to receive an ultrasonic probe and a volume of fluid couplant. A fluid channel can extends through a portion of the body to the distal end and the fluid channel can be configured to receive a flow of fluid couplant. The plurality of layers can define a first region including a first probe holder material exhibiting a first acoustic or structural property and a second region including a second probe holder material exhibiting a second acoustic or structural property.

Abstract: A method for forming a wear sole includes forming a plurality of layers from a frame material, adjacent layers bonded to one another to define a frame. The frame can include a proximal surface configured to secure the frame to a probe holder, a distal surface configured to contact a portion of a target, a body extending between proximal and distal surfaces, an aperture extending through proximal and distal surfaces and the body, and a channel extending from the proximal surface to a chamber in fluid communication with the distal surface. The method can optionally include placing a membrane within the aperture. The membrane can be coupled to the body by a seal, inhibiting passage of a fluid through the proximal surface via the aperture. The chamber can extend within the body between a distal surface of the membrane and the distal surface of the frame.

Abstract: Systems and methods for monitoring the condition of ultrasonic transducers and ultrasonic probes used in non-destructive testing are provided. In one aspect, a degree of deterioration and end of life of an ultrasonic transducer can be estimated based upon measured environmental and/or operating parameters of the ultrasonic transducer. In another aspect, testing parameters acquired by a single ultrasonic probe or different ultrasonic probes can be measured and analyzed to identify deterioration of an ultrasonic probe.

Abstract: A wear sole, an ultrasonic inspection apparatus having a wear sole, and methods for using the same are provided. In one embodiment, the ultrasonic inspection apparatus can include a body, a wear sole, and a fluid channel. The body can define a first chamber configured to receive a first volume of ultrasonic couplant and a distal end of an ultrasonic probe. The wear sole can define a second chamber configured to receive a second volume of ultrasonic couplant and the wear sole can be removably coupled to a distal end of the body. The wear sole can also have a membrane extending thereacross for separating the first chamber from the second chamber. The fluid channel can extend through the body and the wear sole can be configured to deliver the second volume of ultrasonic couplant to the second chamber.

Abstract: An electrical machine stator is disclosed that includes a stack of laminations configured to be assembled together so as to define at least one stator tooth. Each lamination may include an inner edge, an outer edge and first and second side edges extending at least partially between the inner and outer edges so as to define at least a portion of the at least one tooth. Additionally, each lamination may define a nesting feature between the first and second side edges, wherein the nesting feature of each lamination is engaged against the nesting feature of an adjacent lamination when the stack of laminations is assembled together.

Abstract: An electrical assembly is provided. The electrical assembly includes a ring having at least two annular segments. Each annular segment includes a first portion and a second portion. The second portion tapers from the first portion toward an end of the second portion to define a circumferential cross-sectional area of the ring that is substantially constant along a radius of the electrical assembly. At least one winding is coupled about the ring.