Patents by Inventor Alexander Payne

Alexander Payne has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11958738
    Abstract: An optical system including a dual-layer microelectromechanical systems (MEMS) device, and methods of fabricating and operating the same are disclosed. Generally, the MEMS device includes a substrate having an upper surface; a top modulating layer including a number of light modulating micro-ribbons, each micro-ribbon supported above and separated from the upper surface of the substrate by spring structures in at least one lower actuating layer; and a mechanism for moving one or more of the micro-ribbons relative to the upper surface and/or each other. The spring structures are operable to enable the light modulating micro-ribbons to move continuously and vertically relative to the upper surface of the substrate while maintaining the micro-ribbons substantially parallel to one another and the upper surface of the substrate. The micro-ribbons can be reflective, transmissive, partially reflective/transmissive, and the device is operable to modulate a phase and/or amplitude of light incident thereon.
    Type: Grant
    Filed: July 25, 2022
    Date of Patent: April 16, 2024
    Assignee: SILICON LIGHT MACHINES CORPORATION
    Inventors: Olav Solgaard, Stephen Hamann, Alexander Payne, Lars Eng, James Hunter, Tianbo Liu
  • Patent number: 11933962
    Abstract: Spatial light modulators (SLMs) and systems using same are described. Generally, the system includes a laser, a fixture holding a workpiece to be processed using the laser, illumination optics to illuminate the SLM with laser light, imaging optics to focus modulated light from the SLM onto the workpiece, and a controller to control the laser, the SLM, imaging optics and the fixture to scan the modulated light across a workpiece surface. The SLM includes an array of microelectromechanical system based diffractors, each including an electrostatically deflectable member coupled to a first light reflective surface and to bring light reflected from the first light reflective surface into interference with light reflected from a second light reflective surface in the SLM. The controller is operable to provide analog gray-scale control of an intensity of modulated light reflected from each diffractor by controlling an electrostatic force generated by a driver coupled thereto.
    Type: Grant
    Filed: February 3, 2022
    Date of Patent: March 19, 2024
    Inventors: Stephen Hamann, Alexander Payne, Lars Eng, James Hunter, Tianbo Liu, Gregory Jacob
  • Patent number: 11662571
    Abstract: A capacitive micro-electromechanical system (MEMS) structure or device and methods of making and operating the same are described. Generally, the MEMS device provides a large stroke while maintaining good damping, enabling fast beam steering and large scan angles. In one embodiment, the capacitive MEMS device includes a bottom electrode formed over a substrate; an electrically permeable damping structure formed over the bottom electrode, the electrically permeable damping structure including a first air-gap and a dielectric layer suspended above and separated from the bottom electrode by the first air-gap; and a plurality of movable members suspended above the damping structure and separated therefrom by a second air-gap, each of the plurality of movable members including a top electrode and being configured to deflect towards the bottom electrode by electrostatic force. Other embodiments are also described.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: May 30, 2023
    Assignee: SILICON LIGHT MACHINES CORPORATION
    Inventors: Alexander Payne, James Hunter, Lars Eng
  • Publication number: 20230068044
    Abstract: A system and method are provided for spectral shaping of light from a broadband source including multiple wavelengths. The system includes a beam splitter (BS) to receive and transmit an input beam, a dispersive element to disperse the input beam into dispersed beams separated by wavelength, and optic-elements to direct the dispersed beams onto a spatial light modulator (SLM). The SLM selectively modulates the dispersed beams reflected from the SLM, and the optic elements transmit a 0th-order of the reflected light through the dispersive element, which recombines the beams to form a reflected beam directed toward the BS. The BS separates the reflected beam from the input beam and directs it to an optical output of the system. The SLM includes multiple electrostatically deflectable reflective ribbons suspended over a reflective surface of a substrate, wherein the ribbons are separated by a distance equal to a width of the ribbons.
    Type: Application
    Filed: August 22, 2022
    Publication date: March 2, 2023
    Applicant: SILICON LIGHT MACHINES CORPORATION
    Inventor: Alexander Payne
  • Patent number: 11579439
    Abstract: A system and method are provided for spectral shaping of light from a broadband source using a linear spatial light modulator (SLM). The system includes an illumination source generating light including a plurality of wavelengths, a lens to collimate the light and an aperture to define its angular spread, a diffraction grating to disperse the beam by wavelength, and a focusing element to focus the dispersed beams from the diffraction grating onto a plurality of pixels of the SLM. The SLM is configured to individually modulate the dispersed beams by diffracting light output therefrom into higher orders, where a diffraction angle of output light is greater than an input cone angle of incoming light from the illumination source.
    Type: Grant
    Filed: May 19, 2020
    Date of Patent: February 14, 2023
    Assignee: SILICON LIGHT MACHINES CORPORATION
    Inventors: Lars Eng, Alexander Payne, Daniel Eng, Satoshi Yamashita
  • Publication number: 20230022807
    Abstract: An optical system including a dual-layer microelectromechanical systems (MEMS) device, and methods of fabricating and operating the same are disclosed. Generally, the MEMS device includes a substrate having an upper surface; a top modulating layer including a number of light modulating micro-ribbons, each micro-ribbon supported above and separated from the upper surface of the substrate by spring structures in at least one lower actuating layer; and a mechanism for moving one or more of the micro-ribbons relative to the upper surface and/or each other. The spring structures are operable to enable the light modulating micro-ribbons to move continuously and vertically relative to the upper surface of the substrate while maintaining the micro-ribbons substantially parallel to one another and the upper surface of the substrate. The micro-ribbons can be reflective, transmissive, partially reflective/transmissive, and the device is operable to modulate a phase and/or amplitude of light incident thereon.
    Type: Application
    Filed: July 25, 2022
    Publication date: January 26, 2023
    Applicant: SILICON LIGHT MACHINES CORPORATION
    Inventors: Olav Solgaard, Stephen Hamann, Alexander Payne, Lars Eng, James Hunter, Tianbo Liu
  • Patent number: 11453165
    Abstract: A spatial light modulator (SLM) including a two-dimensional (2D) array of n rows of m pixels, and a stacked drive circuit including at least one, one-dimensional (1D) array of n*m drivers monolithically integrated on the same substrate and methods of fabricating and methods of using the same in materials processing applications are provided. Generally, each pixel includes at least one modulator, and is configured to modulate light incident thereon in response to drive signals received from the stacked drive circuit. The 1D array of the stacked drive circuit includes a single row of n*m drivers arranged adjacent to and laterally separated from the 2D array of pixels. Other embodiments are also described.
    Type: Grant
    Filed: February 3, 2020
    Date of Patent: September 27, 2022
    Assignee: SILICON LIGHT MACHINES CORPORATION
    Inventors: Alexander Payne, Lars Eng, James Hunter
  • Publication number: 20220289796
    Abstract: The present invention provides compositions and methods of use comprising a stabilized recombinant E glycoprotein comprising a flavivirus E glycoprotein backbone, which comprises amino acid substitutions that stabilize the E glycoprotein in dimer conformation under physiological conditions.
    Type: Application
    Filed: August 6, 2020
    Publication date: September 15, 2022
    Inventors: Brian Kuhlman, Stephan T. Kudlacek, Aravinda De Silva, Alexander Payne, Thanh Phan, Stefan Metz
  • Publication number: 20220291500
    Abstract: Microelectromechanical systems based spatial light modulators (SLMs), and display systems and methods for operating the same are described. Generally, the SLM includes a linear array of a number of electrostatically deflectable ribbons suspended over a surface of a substrate. Each ribbon includes a split-ribbon portion with a plurality of diffractors, each diffractor including a first light reflective surface on a linear portion of the split-ribbon portion and an opening through which a second light reflective surface affixed to the substrate is exposed. The first light reflective surface and the second light reflective surface have equal areas, and when one or more of the ribbons is deflected towards the surface of the substrate a coherent light reflected from the first light reflective surface is brought into constructive or destructive interference with light reflected from the second light reflective surface. The display system can include a projector or a head mounted unit.
    Type: Application
    Filed: March 8, 2022
    Publication date: September 15, 2022
    Applicant: SILICON LIGHT MACHINES CORPORATION
    Inventors: Olav Solgaard, Alexander Payne, James Hunter, Stephen Hamann
  • Publication number: 20220250188
    Abstract: A laser marking system including a spatial light modulator (SLM) with a multi-pixel, linear array of is microelectromechanical systems (MEMS) based diffractors, and methods of operating the same are disclosed. Generally, the system includes, in addition to the SLM, a laser operable to illuminate the SLM; imaging optics operable to focus a substantially linear swath of modulated light onto a surface of a workpiece, the linear swath including light from multiple pixels of the SLM, and a controller operable to control the SLM, laser and imaging optics to mark the surface of the workpiece to record a two-dimensional image thereon. In one embodiment, the diffractors include a number of electrostatically deflectable ribbons suspended over a substrate. In another, each diffractor is two-dimensional including an electrostatically deflectable first reflective operable to brought into optical interference with light reflected from a second reflective surface on a faceplate, or an adjacent diffractor.
    Type: Application
    Filed: February 3, 2022
    Publication date: August 11, 2022
    Applicant: SILICON LIGHT MACHINES CORPORATION
    Inventors: Gregory Jacob, Stephen Hamann, Alexander Payne, Lars Eng, James Hunter
  • Publication number: 20220252866
    Abstract: Microelectromechanical systems (MEMS) based spatial light modulators (SLMs) enclosed in a package filled with a gas to enhance the reliability and lifetime of the SLM, and methods for operating the same in various applications are described. Generally, the SLM includes a number of MEMS modulators, each including a number of light reflective surfaces, at least one light reflective surface coupled to an electrostatically deflectable element suspended above a substrate, and each adapted to reflect and modulate a light beam incident thereon. The package enclosing the SLM includes an optically transparent cover through which the reflective surfaces are exposed to the light beam, and a cavity is filled a low molar mass fill gas having an atomic number of two or less and a thermal conductivity of greater than 100 mW/(m·K). The SLM can include electrostatically deflectable ribbons suspended over a substrate, or a linear array of two-dimensional MEMS modulators.
    Type: Application
    Filed: February 3, 2022
    Publication date: August 11, 2022
    Inventors: Alexander Payne, Gregory Jacob
  • Publication number: 20220252862
    Abstract: Spatial light modulators (SLMs) and systems using same are described. Generally, the system includes a laser, a fixture holding a workpiece to be processed using the laser, illumination optics to illuminate the SLM with laser light, imaging optics to focus modulated light from the SLM onto the workpiece, and a controller to control the laser, the SLM, imaging optics and the fixture to scan the modulated light across a workpiece surface. The SLM includes an array of microelectromechanical system based diffractors, each including an electrostatically deflectable member coupled to a first light reflective surface and to bring light reflected from the first light reflective surface into interference with light reflected from a second light reflective surface in the SLM. The controller is operable to provide analog gray-scale control of an intensity of modulated light reflected from each diffractor by controlling an electrostatic force generated by a driver coupled thereto.
    Type: Application
    Filed: February 3, 2022
    Publication date: August 11, 2022
    Applicant: SILICON LIGHT MACHINES CORPORATION
    Inventors: Stephen Hamann, Alexander Payne, Lars Eng, James Hunter, Tianbo Liu, Gregory Jacob
  • Publication number: 20220252858
    Abstract: A high-contrast two-dimensional Micro-Electromechanical System light modulator and methods of fabricating and operating the same in various applications is provided. Generally, the light modulator includes a single, deformable membrane suspended over a surface of a substrate by posts at corners thereof, the deformable membrane including an electrostatically deflectable patterned central portion (CP) and a number of flexures through which the CP is coupled to the posts. A membrane reflector is formed on a surface of the CP, and a substrate reflector over a surface of the substrate, and the substrate reflector exposed through void spaces between the posts, flexures and CP. The light modulator is operable so that when the membrane reflector is deformed into a non-planar surface by electrostatic deflection of the CP, and light reflected from the membrane reflector is brought into phase interference with light reflected from the substrate reflector.
    Type: Application
    Filed: February 3, 2022
    Publication date: August 11, 2022
    Applicant: SILICON LIGHT MACHINES CORPORATION
    Inventors: Alexander Payne, James Hunter, Tianbo Liu
  • Patent number: 11016287
    Abstract: A spatial light modulator (SLM) having improved étendue, and methods of fabricating and operating the same are described. Generally, the SLM includes pixels each including a tensile membrane suspended over a surface of a substrate by posts at corners thereof. The tensile membrane includes an electrostatically deflectable piston and flexures through which the piston is coupled to the posts. A platform having first light reflective surfaces is supported above and separated from the piston by one or more central posts extending from the piston to the platform, and a face-plate including a second light reflective surface is suspended over the platform. The face-plate includes plurality of apertures through which the first light reflective surfaces are exposed. Electrostatic deflection of the piston brings light reflected from the first light reflective surfaces into constructive or destructive interference with light reflected from the second light reflective surface. Other embodiments are also described.
    Type: Grant
    Filed: November 8, 2018
    Date of Patent: May 25, 2021
    Assignee: SILICON LIGHT MACHINES CORPORATION
    Inventor: Alexander Payne
  • Publication number: 20210072531
    Abstract: An optical scanner including micro-electromechanical system phased-arrays suitable for use in a LiDAR system, and methods of operating the same are described. Generally, the scanner includes an optical transmitter having first phased-arrays to receive light from a light source, form a swath of illumination in a far field scene and to modulate phases of the light to sweep or steer the swath over the scene in two-dimensions (2D). An optical receiver in the scanner includes second phased-arrays to receive light from the far field scene and direct at least some of the light onto a detector. The second phased-arrays are configured to de-scan the received light by directing light reflected from the far field scene onto the detector while rejecting background light. In one embodiment the second phased-arrays direct light from a slice of the far field scene onto a 1D detector array.
    Type: Application
    Filed: August 24, 2020
    Publication date: March 11, 2021
    Applicant: SCREEN HOLDINGS CO., LTD.
    Inventors: Yuki Ashida, Stephen Hamann, Olav Solgaard, Alexander Payne, Lars Eng, James Hunter
  • Publication number: 20210072532
    Abstract: A capacitive micro-electromechanical system (MEMS) structure or device and methods of making and operating the same are described. Generally, the MEMS device provides a large stroke while maintaining good damping, enabling fast beam steering and large scan angles. In one embodiment, the capacitive MEMS device includes a bottom electrode formed over a substrate; an electrically permeable damping structure formed over the bottom electrode, the electrically permeable damping structure including a first air-gap and a dielectric layer suspended above and separated from the bottom electrode by the first air-gap; and a plurality of movable members suspended above the damping structure and separated therefrom by a second air-gap, each of the plurality of movable members including a top electrode and being configured to deflect towards the bottom electrode by electrostatic force. Other embodiments are also described.
    Type: Application
    Filed: August 18, 2020
    Publication date: March 11, 2021
    Inventors: Alexander Payne, James Hunter, Lars Eng
  • Publication number: 20200371344
    Abstract: A system and method are provided for spectral shaping of light from a broadband source using a linear spatial light modulator (SLM). The system includes an illumination source generating light including a plurality of wavelengths, a lens to collimate the light and an aperture to define its angular spread, a diffraction grating to disperse the beam by wavelength, and a focusing element to focus the dispersed beams from the diffraction grating onto a plurality of pixels of the SLM. The SLM is configured to individually modulate the dispersed beams by diffracting light output therefrom into higher orders, where a diffraction angle of output light is greater than an input cone angle of incoming light from the illumination source.
    Type: Application
    Filed: May 19, 2020
    Publication date: November 26, 2020
    Inventors: Lars ENG, Alexander Payne, Daniel Eng, Satoshi Yamashita
  • Patent number: 10746983
    Abstract: A capacitive micro-electromechanical system (MEMS) structure or device and methods of making and operating the same are described. Generally, the MEMS device provides a large stroke while maintaining good damping, enabling fast beam steering and large scan angles. In one embodiment, the capacitive MEMS device includes a bottom electrode formed over a substrate; an electrically permeable damping structure formed over the bottom electrode, the electrically permeable damping structure including a first air-gap and a dielectric layer suspended above and separated from the bottom electrode by the first air-gap; and a plurality of movable members suspended above the damping structure and separated therefrom by a second air-gap, each of the plurality of movable members including a top electrode and being configured to deflect towards the bottom electrode by electrostatic force. Other embodiments are also described.
    Type: Grant
    Filed: June 14, 2018
    Date of Patent: August 18, 2020
    Assignee: Silicon Light Machines Corporation
    Inventors: Alexander Payne, James Hunter, Lars Eng
  • Publication number: 20200247052
    Abstract: A spatial light modulator (SLM) including a two-dimensional (2D) array of n rows of m pixels, and a stacked drive circuit including at least one, one-dimensional (1D) array of n*m drivers monolithically integrated on the same substrate and methods of fabricating and methods of using the same in materials processing applications are provided. Generally, each pixel includes at least one modulator, and is configured to modulate light incident thereon in response to drive signals received from the stacked drive circuit. The 1D array of the stacked drive circuit includes a single row of n*m drivers arranged adjacent to and laterally separated from the 2D array of pixels. Other embodiments are also described.
    Type: Application
    Filed: February 3, 2020
    Publication date: August 6, 2020
    Applicant: SILICON LIGHT MACHINES CORPORATION
    Inventors: Alexander PAYNE, Lars ENG, James Hunter
  • Patent number: 10665182
    Abstract: A spatial light modulator (SLM) and methods of operating the same are described. The SLM includes an array of pixels formed on a substrate, each pixel including a one or more electrostatically operable optical modulators, a receiver, a memory coupled to the receiver, and a driver including a number of drive channels coupled to the memory. Each of the drive channels is coupled to one of the pixels to drive the optical modulators in the pixel to one of a number of discrete modulation levels. The receiver receives reduced depth programming data in a predetermined sequence whereby the location of the programming data in the received data sequence implies the associated pixel address within the pixel array. The memory includes look-up-table circuitry to convert the reduced depth programming data to full depth programming data. Generally, the receiver, memory and driver are integrally formed on the same substrate with the array.
    Type: Grant
    Filed: February 27, 2019
    Date of Patent: May 26, 2020
    Assignee: Silicon Light Machines Corporation
    Inventors: Alexander Payne, Gregory Myatt