Abstract: A reinforced tensionless concrete pier foundation for supporting a tower and a method of constructing the same is provided, the foundation having an outer CMP and an inner CMP with an annular space therebetween in which a plurality of sleeved tower anchor bolts are embedded, and the pier foundation including at least one reinforcement structure that at least partly encircles the outer CMP to provide one or more of increased lateral stiffness, increased shear resistance and overturning (upset) moment capacity, reduced bending, displacement, and deflection of the top of the pier, and improved conditioning, containment, skin friction and lateral bearing capacity of the surrounding soil and/or rock substrate that supports the tensionless pier.

Abstract: A retrofit reinforcing structure addition and method for an existing gravity spread foundation for a wind turbine or the like having a central pedestal and a spread section is provided. The retrofit structure addition includes a collar formed around the pedestal of the spread foundation. The collar is formed by a shape sustaining member, such as a CMP, placed around the pedestal to define an annular ring between the CMP and the pedestal that is filled with cementitious material. Radial bolts extend horizontally through the collar and into the side of the pedestal. Soil and/or rock anchor bolts extend vertically through the collar, the spread portion of the foundation and into the underlying soil and/or rock substrate. The radial and anchor bolts are post-tensioned to ensure that the cementitious material of the collar remains in compression and the bolts are always in static tension, strengthening the original gravity spread foundation and extending the fatigue life thereof.

Abstract: An assembly and method of simultaneously spin drilling and pressure grouting a helical anchor into the ground vertically, horizontally or at an inclined angle create a continuous grouting configuration inside and outside the helical anchor for its entire depth in the ground. The helical anchor is configured to be partially or completely removed as desired and can be provided at its upper end with a tensioning element to post tension a cementitious foundation structure. A unique spin drilling and grouting assembly continuously provides grout under pressure to the interior of the helical anchor during its spin drilling into the ground. In one embodiment, the pressure grouted helical anchor is used with an upwardly extending tensioning element to reinforce cementitious foundation caps or other concrete support foundations.

Abstract: A concrete pier foundation having a plurality of sleeved tower anchor bolts embedded therein and a spiral loop encasement providing lateral shear reinforcement is provided. The spiral loop encasement surrounds at least a lower portion of the concrete pier and is formed by hoop steel wrapped around the perimeter of the tower anchor bolt cage. In proper soils or rock the spiral loop encasement can eliminate the need for corrugated metal pipes, reducing the cost and complexity of construction.

Abstract: A reinforced tensionless concrete pier foundation for supporting a tower and a method of constructing the same is provided, the foundation having an outer CMP and an inner CMP with an annular space therebetween in which a plurality of sleeved tower anchor bolts are embedded, and the pier foundation including at least one reinforcement structure that at least partly encircles the outer CMP to provide one or more of increased lateral stiffness, increased shear resistance and overturning (upset) moment capacity, reduced bending, displacement, and deflection of the top of the pier, and improved conditioning, containment, skin friction and lateral bearing capacity of the surrounding soil and/or rock substrate that supports the tensionless pier.

Abstract: A concrete pier foundation having a plurality of sleeved tower anchor bolts embedded therein and a spiral loop encasement providing lateral shear reinforcement is provided. The spiral loop encasement surrounds at least a lower portion of the concrete pier and is formed by hoop steel wrapped around the perimeter of the tower anchor bolt cage. In proper soils or rock the spiral loop encasement can eliminate the need for corrugated metal pipes, reducing the cost and complexity of construction.

Abstract: A retrofit reinforcing structure addition and method for an existing gravity spread foundation for a wind turbine or the like having a central pedestal and a spread section is provided. The retrofit structure addition includes a collar formed around the pedestal of the spread foundation. The collar is formed by a shape sustaining member, such as a CMP, placed around the pedestal to define an annular ring between the CMP and the pedestal that is filled with cementitious material. Radial bolts extend horizontally through the collar and into the side of the pedestal. Soil and/or rock anchor bolts extend vertically through the collar, the spread portion of the foundation and into the underlying soil and/or rock substrate. The radial and anchor bolts are post-tensioned to ensure that the cementitious material of the collar remains in compression and the bolts are always in static tension, strengthening the original gravity spread foundation and extending the fatigue life thereof.

Abstract: A retrofit reinforcing structure addition and method for an existing gravity spread foundation for a wind turbine or the like having a central pedestal and a spread section is provided. The retrofit structure addition includes a collar formed around the pedestal of the spread foundation. The collar is formed by a shape sustaining member, such as a CMP, placed around the pedestal to define an annular ring between the CMP and the pedestal that is filled with cementitious material. Radial bolts extend horizontally through the collar and into the side of the pedestal. Soil and/or rock anchor bolts extend vertically through the collar, the spread portion of the foundation and into the underlying soil and/or rock substrate. The radial and anchor bolts are post-tensioned to ensure that the cementitious material of the collar remains in compression and the bolts are always in static tension, strengthening the original gravity spread foundation and extending the fatigue life thereof.

Abstract: A tensionless concrete pier foundation for supporting a tower and a method of constructing the same is provided, the foundation having an outer CMP and an inner CMP with an annular space therebetween in which a plurality of sleeved tower anchor bolts are embedded, at least the outer CMP having an upper edge that is flush with the top of the foundation after the tower has been installed. A method of plumbing a tower anchor bolt cage using a bolt alignment ring is also provided that includes coupling the upper ends of the CMPs together with lateral spacing bolts that extend across the annular space. The tower anchor bolt cage is suspended from the lateral spacing bolts by the bolt alignment ring, and the lateral spacing bolts are shimmed on a low side as necessary for leveling the alignment ring and plumbing the bolt cage, before concrete pour.

Abstract: A reinforced tensionless concrete pier foundation for supporting a tower and a method of constructing the same is provided, the foundation having an outer CMP and an inner CMP with an annular space therebetween in which a plurality of sleeved tower anchor bolts are embedded, and the pier foundation including at least one reinforcement structure that at least partly encircles the outer CMP to provide one or more of increased lateral stiffness, increased shear resistance and overturning (upset) moment capacity, reduced bending, displacement, and deflection of the top of the pier, and improved conditioning, containment, skin friction and lateral bearing capacity of the surrounding soil and/or rock substrate that supports the tensionless pier.

Abstract: A reinforced tensionless concrete pier foundation for supporting a tower and a method of constructing the same is provided, the foundation having an outer CMP and an inner CMP with an annular space therebetween in which a plurality of sleeved tower anchor bolts are embedded, and the pier foundation including at least one reinforcement structure that at least partly encircles the outer CMP to provide one or more of increased lateral stiffness, increased shear resistance and overturning (upset) moment capacity, reduced bending, displacement, and deflection of the top of the pier, and improved conditioning, containment, skin friction and lateral bearing capacity of the surrounding soil and/or rock substrate that supports the tensionless pier.

Abstract: A retrofit reinforcing structure addition and method for an existing gravity spread foundation for a wind turbine or the like having a central pedestal and a spread section is provided. The retrofit structure addition includes a collar formed around the pedestal of the spread foundation. The collar is formed by a shape sustaining member, such as a CMP, placed around the pedestal to define an annular ring between the CMP and the pedestal that is filled with cementitious material. Radial bolts extend horizontally through the collar and into the side of the pedestal. Soil and/or rock anchor bolts extend vertically through the collar, the spread portion of the foundation and into the underlying soil and/or rock substrate. The radial and anchor bolts are post-tensioned to ensure that the cementitious material of the collar remains in compression and the bolts are always in static tension, strengthening the original gravity spread foundation and extending the fatigue life thereof.

Abstract: A tensionless concrete pier foundation for supporting a tower and a method of constructing the same is provided, the foundation having an outer CMP and an inner CMP with an annular space therebetween in which a plurality of sleeved tower anchor bolts are embedded, at least the outer CMP having an upper edge that is flush with the top of the foundation after the tower has been installed. A method of plumbing a tower anchor bolt cage using a bolt alignment ring is also provided that includes coupling the upper ends of the CMPs together with lateral spacing bolts that extend across the annular space. The tower anchor bolt cage is suspended from the lateral spacing bolts by the bolt alignment ring, and the lateral spacing bolts are shimmed on a low side as necessary for leveling the alignment ring and plumbing the bolt cage, before concrete pour.

Abstract: A retrofit reinforcing structure addition and method for an existing gravity spread foundation for a wind turbine or the like having a central pedestal and a spread section is provided. The retrofit structure addition includes a collar formed around the pedestal of the spread foundation. The collar is formed by a shape sustaining member, such as a CMP, placed around the pedestal to define an annular ring between the CMP and the pedestal that is filled with cementitious material. Radial bolts extend horizontally through the collar and into the side of the pedestal. Soil and/or rock anchor bolts extend vertically through the collar, the spread portion of the foundation and into the underlying soil and/or rock substrate. The radial and anchor bolts are post-tensioned to ensure that the cementitious material of the collar remains in compression and the bolts are always in static tension, strengthening the original gravity spread foundation and extending the fatigue life thereof.

Abstract: A concrete pier foundation having a plurality of sleeved tower anchor bolts embedded therein and a spiral loop encasement providing lateral shear reinforcement is provided. The spiral loop encasement surrounds at least a lower portion of the concrete pier and is formed by hoop steel wrapped around the perimeter of the tower anchor bolt cage. In proper soils or rock the spiral loop encasement can eliminate the need for corrugated metal pipes, reducing the cost and complexity of construction.

Abstract: A retrofit reinforcing structure addition and method for an existing gravity spread foundation for a wind turbine or the like having a central pedestal and a spread section is provided. The retrofit structure addition includes a collar formed around the pedestal of the spread foundation. The collar is formed by a shape sustaining member, such as a CMP, placed around the pedestal to define an annular ring between the CMP and the pedestal that is filled with cementitious material. Radial bolts extend horizontally through the collar and into the side of the pedestal. Soil and/or rock anchor bolts extend vertically through the collar, the spread portion of the foundation and into the underlying soil and/or rock substrate. The radial and anchor bolts are post-tensioned to ensure that the cementitious material of the collar remains in compression and the bolts are always in static tension, strengthening the original gravity spread foundation and extending the fatigue life thereof.

Abstract: A post-tensioned concrete cap foundation has helical anchors with pipes having several helical discs welded around the pipe perimeter to spin drill deep into subsurface soils or other soft materials with holes in the pipe for high pressure-grouting in place. The helical anchor pipes include a tensioning element for pulling and post-tensioning the helical anchor. The helical anchors are tension anchors which can be converted to compression anchors. The helical anchors in tension serve to pull the foundation cap down to compress the underlying soil while the compression anchors limit the maximum settlement of the concrete foundation cap. The foundation also includes perimeter-forming and interior corrugated metal pipes with upper and lower sleeved horizontally extending radial bolts that are secured to the pipes and post-tensioned to provide lateral foundation compression.

Abstract: A retrofit reinforcing structure addition and method for an existing gravity spread foundation for a wind turbine or the like haying a central pedestal and a spread section is provided. The retrofit structure addition includes a collar formed around the pedestal of the spread foundation. The collar is formed by a shape sustaining member, such as a CMP, placed around the pedestal to define an annular ring between the CMP and the pedestal that is filled with cementitious material. Radial bolts extend horizontally through the collar and into the side of the pedestal. Soil and/or rock anchor bolts extend vertically through the collar, the spread portion of the foundation and into the underlying soil and/or rock substrate. The radial and anchor bolts are post-tensioned to ensure that the cementitious material of the collar remains in compression and the bolts are always in static tension, strengthening the original gravity spread foundation and extending the fatigue life thereof.

Abstract: A post-tensioned continuous strand hoop reinforcement for concrete foundations is provided. The post-tensioned continuous strand hoop reinforcement compresses the concrete to prevent cracking and significantly reduces foundation deflection and distortion which increases rotational stiffness in anchor caps, spread foundations, and like foundation configurations.

Abstract: A perimeter pile anchor foundation is built by forming a plurality of individual perimeter pile anchors in a large generally circular pattern to form a perimeter wall. The individual pile anchors are contiguous, each pile overlapping the adjacent piles on either side. The overlapping pile anchors form an arch such that compression and friction between the pile anchors resist soil caving and sloughing pressure when soil inside the perimeter wall is excavated, enabling the perimeter pile foundation to be effectively constructed in weak saturated soils and/or cohesionless sands that will not allow conventional concrete foundation excavations. A concrete foundation ring is formed inside the pile perimeter wall to support a tall and/or heavy tower or other structure subject to high upset forces.