Abstract: A method of making a trim article includes the steps of 1) obtaining specified criteria of a target component part comprised of a plurality of materials; 2) processing the specified criteria into a design envelope that includes parameters of the target component part within which the trim article to be created is to be confined, 3) inputting the design envelope into an additive manufacturing device supplied with a single forming material; and 4) forming the trim article using the additive manufacturing device from the single material. The formed trim article includes an outer casing with an interior portion having one or more lattice matrices disposed therein and having varying density profiles to simulate the specified criteria of the target component part. The formed trim article is created as a fully integrated monolithic whole via the additive manufacturing device.

Abstract: An assembly for a vehicle includes a vehicle roof and a headliner supported by the vehicle roof. The assembly includes an energy absorber between the headliner and the vehicle roof. The energy absorber includes a wall extending transversely to the headliner and the vehicle roof. The wall includes a lattice structure including a repeating pattern of strips and open cells.

Abstract: A temperature regulating system for interior surfaces of a vehicle includes a heating, ventilation, and air conditioning system. An air register assembly is operably coupled to the heating, ventilation, and air conditioning system to direct air to an interior compartment. The air register assembly includes an actuation assembly for adjusting a position of the air register assembly. A target feature having a contact surface is disposed within the interior compartment. A temperature sensor is coupled to the target feature and senses a surface temperature of the contact surface. A controller communicates a notification with temperature information. A remote start device is communicatively coupled with the controller. The controller adjusts the position of the air register assembly to direct air across the contact surface of the target feature in response to a remote start signal from the remote start device.

Abstract: A ventilated seat system for a vehicle includes a seating assembly including a seatback operably coupled to a seat base. A blower is coupled to the seating assembly. The blower generates a sound transmission when activated. The blower includes a housing defining an inlet and an outlet. A first metamaterial silencer is coupled to an interior surface of the housing proximate to the inlet, and a second metamaterial silencer is coupled to the interior surface of the housing proximate to the outlet. Each of the first metamaterial silencer and the second metamaterial silencer reduces the sound transmission generated by the blower.

Abstract: A trim article includes an outer casing having an inner surface defining an interior portion of the outer casing. The outer casing includes a front surface having a plurality of through apertures disposed thereon. A core portion is disposed within the interior portion of the outer casing and includes first and second portions having variated densities relative to one another. The first and second portions include lattice matrices having variated patterns of interconnected links and associated cells that provide variated force deflection parameters between the first and second portions of the core portion. The outer casing and the core portion are integrated to define a monolithic structure comprised of a common material.

Abstract: A method of forming an additive manufactured part with obfuscated anti-counterfeiting features includes additive manufacturing the part using an approved additive manufacturing method and additive manufacturing a plurality of obfuscated anti-counterfeiting structures on a surface of the part using the approved additive manufacturing method. Each of the plurality of obfuscated anti-counterfeiting structures has at least one of a prohibitive physical dimension and a prohibitive physical shape that is prohibitive from being formed using at least one unapproved additive manufacturing method such that counterfeit manufacture of the part by the at least one unapproved additive manufacturing method is detected by inspecting the surface or observing a build failure by the at least one unapproved additive manufacturing method. The plurality of obfuscated anti-counterfeiting structures includes a plurality of hollow structures, a plurality of solid structures, and/or a plurality of truss structures.

Abstract: A seating assembly comprises a calf rest coupled to a seat base and having a body that comprises a first trough that extends from a first exterior peak to an interior peak and a second trough that extends from a second exterior peak to the interior peak. The seating assembly also comprises a wire that extends across the first trough from the first exterior peak to the interior peak, the wire being operable between an at rest condition and a contracted condition, wherein movement of the wire from the at rest condition to the contracted condition moves a portion of the wire between the first exterior peak and the interior peak away from a bottom of the first trough. The seating assembly further comprises a controller that prompts electrical current to be supplied to the wire to move the wire from the at rest condition to the contracted condition.

Abstract: A vehicle module system is disclosed. The system includes a track assembly operably coupled with a body of a vehicle. One or more modules may be removably and slidably coupled with the track assembly. The modules include base structure defining an attachment point. A rail feature is disposed along a bottom portion of the base structure. An attachment feature having a retainer for removably coupling to the attachment point to the base structure.

Abstract: A seating assembly comprises a calf rest coupled to a seat base and having a body that comprises a first trough that extends from a first exterior peak to an interior peak and a second trough that extends from a second exterior peak to the interior peak. The seating assembly also comprises a wire that extends across the first trough from the first exterior peak to the interior peak, the wire being operable between an at rest condition and a contracted condition, wherein movement of the wire from the at rest condition to the contracted condition moves a portion of the wire between the first exterior peak and the interior peak away from a bottom of the first trough. The seating assembly further comprises a controller that prompts electrical current to be supplied to the wire to move the wire from the at rest condition to the contracted condition.

Abstract: A method of manufacturing a component includes additively manufacturing (AM) a plurality of interior layers of the component and AM at least one anti-bump, squeak, rattle (BSR) layer of the component such that the at least one anti-BSR layer reduces BSR acoustic noise compared to the plurality of interior layers. The at least one anti-BSR layer can be a plurality of anti-BSR layers and the plurality of anti-BSR layers includes a BSR property that is different than a corresponding BSR property of the plurality of interior layers.

Abstract: An assembly for a vehicle includes a vehicle roof and a headliner supported by the vehicle roof. The assembly includes an energy absorber between the headliner and the vehicle roof. The energy absorber includes a wall extending transversely to the headliner and the vehicle roof. The wall includes a lattice structure including a repeating pattern of strips and open cells.

Abstract: An assembly includes an airbag inflatable to an inflated position. The assembly includes an airbag housing supporting the airbag, the airbag housing having a side wall that is movable outward to a deployed position upon inflation of the airbag. The assembly includes a display screen moveable from an initial position to a stowed position, the display screen operatively coupled to the side wall such that movement of the side wall to the deployed position moves the display screen to the stowed position.

Abstract: A seating assembly comprises a calf rest coupled to a seat base and having a body that comprises a first trough that extends from a first exterior peak to an interior peak and a second trough that extends from a second exterior peak to the interior peak. The seating assembly also comprises a wire that extends across the first trough from the first exterior peak to the interior peak, the wire being operable between an at rest condition and a contracted condition, wherein movement of the wire from the at rest condition to the contracted condition moves a portion of the wire between the first exterior peak and the interior peak away from a bottom of the first trough. The seating assembly further comprises a controller that prompts electrical current to be supplied to the wire to move the wire from the at rest condition to the contracted condition.

Abstract: An assembly includes an airbag inflatable to an inflated position. The assembly includes an airbag housing supporting the airbag, the airbag housing having a side wall that is movable outward to a deployed position upon inflation of the airbag. The assembly includes a display screen moveable from an initial position to a stowed position, the display screen operatively coupled to the side wall such that movement of the side wall to the deployed position moves the display screen to the stowed position.

Abstract: A ventilated seat system for a vehicle includes a seating assembly including a seatback operably coupled to a seat base. A blower is coupled to the seating assembly. The blower generates a sound transmission when activated. The blower includes a housing defining an inlet and an outlet. A first metamaterial silencer is coupled to an interior surface of the housing proximate to the inlet, and a second metamaterial silencer is coupled to the interior surface of the housing proximate to the outlet. Each of the first metamaterial silencer and the second metamaterial silencer reduces the sound transmission generated by the blower.

Abstract: A storage compartment includes, front and rear panels with first and second side panels operably coupled between the front and rear panels. Each side panel includes first and second portions interconnected along an articulating joint for movement between folded and extended positions. A bottom panel includes first and second portions interconnected along an articulating joint, for movement between folded and extended positions. The front, rear and bottom panels, and the first and second side panels are made using an additive manufacturing process to create a storage compartment that is fully integrated. The panels further cooperate to define an interior vessel that is operable between deployed and retracted conditions. In the retracted condition, the interior vessel provides for a storage compartment with a minimized profile, such that multiple storage compartments can be additively manufactured in a single build box if an additive manufacturing device.

Abstract: A method of forming an additive manufactured part with obfuscated anti-counterfeiting features includes additive manufacturing the part using an approved additive manufacturing method and additive manufacturing a plurality of obfuscated anti-counterfeiting structures on a surface of the part using the approved additive manufacturing method. Each of the plurality of obfuscated anti-counterfeiting structures has at least one of a prohibitive physical dimension and a prohibitive physical shape that is prohibitive from being formed using at least one unapproved additive manufacturing method such that counterfeit manufacture of the part by the at least one unapproved additive manufacturing method is detected by inspecting the surface or observing a build failure by the at least one unapproved additive manufacturing method. The plurality of obfuscated anti-counterfeiting structures includes a plurality of hollow structures, a plurality of solid structures, and/or a plurality of truss structures.

Abstract: A temperature regulating system for interior surfaces of a vehicle includes a heating, ventilation, and air conditioning system. An air register assembly is operably coupled to the heating, ventilation, and air conditioning system to direct air to an interior compartment. The air register assembly includes an actuation assembly for adjusting a position of the air register assembly. A target feature having a contact surface is disposed within the interior compartment. A temperature sensor is coupled to the target feature and senses a surface temperature of the contact surface. A controller communicates a notification with temperature information. A remote start device is communicatively coupled with the controller. The controller adjusts the position of the air register assembly to direct air across the contact surface of the target feature in response to a remote start signal from the remote start device.

Abstract: A storage compartment includes, front and rear panels with first and second side panels operably coupled between the front and rear panels. Each side panel includes first and second portions interconnected along an articulating joint for movement between folded and extended positions. A bottom panel includes first and second portions interconnected along an articulating joint, for movement between folded and extended positions. The front, rear and bottom panels, and the first and second side panels are made using an additive manufacturing process to create a storage compartment that is fully integrated. The panels further cooperate to define an interior vessel that is operable between deployed and retracted conditions. In the retracted condition, the interior vessel provides for a storage compartment with a minimized profile, such that multiple storage compartments can be additively manufactured in a single build box if an additive manufacturing device.

Abstract: A vehicle module system is disclosed. The system includes a track assembly operably coupled with a body of a vehicle. One or more modules may be removably and slidably coupled with the track assembly. The modules include base structure defining an attachment point. A rail feature is disposed along a bottom portion of the base structure. An attachment feature having a retainer for removably coupling to the attachment point to the base structure.