Abstract: Rotating coalescer elements that maximize the radial-projected separation surface area in a given (rotating) cylindrical volume, where flow to be cleaned is passing axially upward or downward through a separating media of the rotating coalescer element. Various example package assemblies are provided with various types of rotating configurations including cylindrical coiled media packs, frustum coiled media packs, concentric cylinders, coiled metal or polymer films with and without perforations, and/or alternating layers of different materials. The described rotating coalescers may be driven by hydraulic turbine, electric motor, belt, gear or by mounting on rotating machine components, such as rotating engine shafts or connected components.

Abstract: Rotating coalescer crankcase ventilation (CV) systems are described. The described CV systems utilize a pumping pressure created by the porous media of the rotating coalescer to maintain positive recirculation of filtered blowby gases through a potential leak gap between a static housing inlet and a spinning component of the rotating coalescer. In some arrangements, the porous media is fibrous media. The filter media may be pleated or non-pleated. The positive recirculation caused by the pressure balance prevents unfiltered blowby gases from bypassing the media of the rotating coalescer from the upstream side to the downstream side of the filter media through the gap. During operation, the pressure balance between the upstream side and downstream side of the filter media maintains the positive recirculation, which in turn maintains a high filtration efficiency.

Abstract: Rotating coalescer elements that maximize the radial-projected separation surface area in a given (rotating) cylindrical volume, where flow to be cleaned is passing axially upward or downward through a separating media of the rotating coalescer element. Various example package assemblies are provided with various types of rotating configurations including cylindrical coiled media packs, frustum coiled media packs, concentric cylinders, coiled metal or polymer films with and without perforations, and/or alternating layers of different materials. The described rotating coalescers may be driven by hydraulic turbine, electric motor, belt, gear or by mounting on rotating machine components, such as rotating engine shafts or connected components.

Abstract: Various arrangements of a turbine for a rotating coalescer element of a crankcase ventilation system for an internal combustion engine are described. In some arrangements, the turbine is an impulse turbine, which is also known as a pelton turbine or a turgo turbine. The turbine is used to convert hydraulic power from a stream of pressurized fluid to mechanical power that is used to drive the rotating element. The turbine includes a non-wetting surface (e.g., an oleophobic or hydrophobic surface) that repels the pressurized fluid. The non-wetting surface may be achieved through plasma coating, fluoropolymer coating, micro-topography features, and the like. The non-wetting surface increases the power transmission efficiency from the stream of pressurized fluid to the turbine, thereby increasing the rotational speed of the rotating element compared to wettable surfaced turbines, which in turn increases the efficiency of the rotating element.

Abstract: A filter element for filtering a fluid that comprises a pleated filter media and a support structure. The pleated filter media comprises pleats that define an upstream gap along an upstream surface of the pleated filter media and a downstream gap along a downstream surface of the pleated filter media. The support structure extends along the downstream surface of the pleated filter media and supports the pleats. The support structure is folded into two layers comprising a first layer and a second layer within the downstream gap. The first layer inner surface and the second layer inner surface are positioned adjacent to each other within the downstream gap. The support structure comprises at least one spacer that increases a distance between the first layer outer surface and the second layer outer surface such that the differential pressure drop through portion of the support structure that is within the downstream gap is decreased.

Abstract: A media pack includes a filtration sheet and a support sheet that is made from a different material than the filtration sheet. The filtration sheet is coupled to the support sheet. The support sheet is corrugated such that, together, the filtration sheet and the support sheet form a plurality of channels. The channels are alternately sealed on opposing ends of the media pack. In one embodiment, the permeability of the support sheet is less than a permeability of the filtration sheet.

Abstract: A separation assembly comprises a housing, a jet that expels a fluid within the housing, and a turbine positioned within the housing. The fluid causes the turbine to rotate about a center rotational axis within the housing. The turbine comprises a first axial end, a second axial end, and a plurality of vanes extending axially relative to the center rotational axis from the first axial end to the second axial end. The plurality of vanes defines axially-extending channels between each of the plurality of vanes. The first axial end comprises a radially-extending structure that axially blocks the flow of the fluid through the first axial end. The second axial end does not comprise any structure that axially blocks the flow of the fluid through the second axial end.

Abstract: Rotating coalescer elements that maximize the radial-projected separation surface area in a given (rotating) cylindrical volume, where flow to be cleaned is passing axially upward or downward through a separating media of the rotating coalescer element. Various example package assemblies are provided with various types of rotating configurations including cylindrical coiled media packs, frustum coiled media packs, concentric cylinders, coiled metal or polymer films with and without perforations, and/or alternating layers of different materials. The described rotating coalescers may be driven by hydraulic turbine, electric motor, belt, gear or by mounting on rotating machine components, such as rotating engine shafts or connected components.

Abstract: A filter element for filtering a fluid that comprises a pleated filter media and a support structure. The pleated filter media comprises pleats that define an upstream gap along an upstream surface of the pleated filter media and a downstream gap along a downstream surface of the pleated filter media. The support structure extends along the downstream surface of the pleated filter media and supports the pleats. The support structure is folded into two layers comprising a first layer and a second layer within the downstream gap. The first layer inner surface and the second layer inner surface are positioned adjacent to each other within the downstream gap. The support structure comprises at least one spacer that increases a distance between the first layer outer surface and the second layer outer surface such that the differential pressure drop through portion of the support structure that is within the downstream gap is decreased.

Abstract: An automatic drain device is configured for use with a fuel water separator filter system. The automatic drain device includes a solenoid, a water-in-fuel sensor, and a controller configured to operate the automatic drain device by activating the solenoid in response to a signal from the water-in-fuel sensor. The automatic drain device may be utilized with suction side and pressure side fuel water separator filter systems. The automatic drain device operates independently of any user input.

Abstract: A rotating separator includes a filter housing extending axially along a longitudinal axis and a filter element positioned within the filter housing. The filter element includes a first endplate and a second endplate operatively coupled to the first endplate, a first element core and a second element core positioned between the first endplate and the second endplate and configured to filter a contaminate from a fluid. An interior cavity is defined between the first endplate, the second endplate, the first element core, and the second element core. Fluid flowing through the filter element enters the interior cavity and is split between and flows in parallel through the first element core and the second element core.

Abstract: Filtration systems having a tangential air cleaner having a coiled media filter element and a cyclonic pre-cleaner are described. An outer wall of the filter element acts as a pre-cleaner sleeve of the housing to generate a cyclonic flow of the intake air prior to the intake air being filtered by the filter element. The housing cover includes geometry that redirects the cyclonic low from a tangential path to an axial, straight-through flow directed through an inlet flow face of the filter element. Various embodiments of such filtration systems offer increased filter performance and capacity compared to similarly sized cylindrical pleated filter elements having a radial flow filtering path.

Abstract: Various rotating coalescer elements are described. The rotating coalescer elements include various arrangements of stacked separator discs or cones. In some arrangements, the described rotating coalescer elements include a combination of stacked separator discs or cones and filter media. In some arrangements, the stacked separator discs are designed to provide the largest possible amount of radial-projected separation surface area in a given rotating cylindrical volume, where flow to be cleaned is passing radially (outwardly or inwardly) through the rotating coalescer element. In some arrangements, this is achieved by stacking non-conical separating plates containing various area-maximizing features (e.g., spiral ribs, axial cylinders, spiral grooves, or spiral “V” shapes).

Abstract: Filtration systems having a tangential air cleaner having a coiled media filter element and a cyclonic pre-cleaner are described. An outer wall of the filter element acts as a pre-cleaner sleeve of the housing to generate a cyclonic flow of the intake air prior to the intake air being filtered by the filter element. The housing cover includes geometry that redirects the cyclonic low from a tangential path to an axial, straight-through flow directed through an inlet flow face of the filter element. Various embodiments of such filtration systems offer increased filter performance and capacity compared to similarly sized cylindrical pleated filter elements having a radial flow filtering path.

Abstract: Systems and methods for detecting a missing coalescing element in a CV system are described. In some arrangements, the described systems and methods prevent the assembly and/or re-assembly of the CV system without an appropriate coalescing element positioned within the CV system housing (e.g., during a coalescing element service operation). In some arrangements, the coalescing element depresses a spring-loaded component of a shaft that provides flow of bypass gases to the CV system. If the spring-loaded component is not depressed, significant restriction is introduced to the CV system, and an on-board-diagnostic system may detect high-crankcase pressure through existing crankcase pressure sensors and de-rate the internal combustion engine. In other arrangements, a spring-loaded mechanism within the shaft prevents a housing cover (e.g., a lid to the housing of the CV system) from being repositioned when a coalescing element is not installed within the housing.

Abstract: Filtration systems having a tangential air cleaner having a coiled media filter element and a cyclonic pre-cleaner are described. An outer wall of the filter element acts as a pre-cleaner sleeve of the housing to generate a cyclonic flow of the intake air prior to the intake air being filtered by the filter element. The housing cover includes geometry that redirects the cyclonic flow from a tangential path to an axial, straight-through flow directed through an inlet flow face of the filter element. Various embodiments of such filtration systems offer increased filter performance and capacity compared to similarly sized cylindrical pleated filter elements having a radial flow filtering path.

Abstract: Rotating coalescer elements that maximize the radial-projected separation surface area in a given (rotating) cylindrical volume, where flow to be cleaned is passing axially upward or downward through a separating media of the rotating coalescer element. Various example package assemblies are provided with various types of rotating configurations including cylindrical coiled media packs, frustum coiled media packs, concentric cylinders, coiled metal or polymer films with and without perforations, and/or alternating layers of different materials. The described rotating coalescers may be driven by hydraulic turbine, electric motor, belt, gear or by mounting on rotating machine components, such as rotating engine shafts or connected components.

Abstract: A separation assembly comprises a housing, a jet that expels a fluid within the housing, and a turbine positioned within the housing. The fluid causes the turbine to rotate about a center rotational axis within the housing. The turbine comprises a first axial end, a second axial end, and a plurality of vanes extending axially relative to the center rotational axis from the first axial end to the second axial end. The plurality of vanes defines axially-extending channels between each of the plurality of vanes. The first axial end comprises a radially-extending structure that axially blocks the flow of the fluid through the first axial end. The second axial end does not comprise any structure that axially blocks the flow of the fluid through the second axial end.

Abstract: Disclosed are multiple stage rotating coalescer devices comprising a first stage and a second stage. The first stage may include a rotating coalescing element comprising coalescing media. The second stage is positioned either upstream or downstream or the first stage. The second stage may include one of: (i) a rotating cone stack separator, or (ii) a separate rotating coalescing element comprising coalescing media.

Abstract: Various arrangements of a turbine for a rotating coalescer element of a crankcase ventilation system for an internal combustion engine are described. In some arrangements, the turbine is an impulse turbine, which is also known as a pelton turbine or a turgo turbine. The turbine is used to convert hydraulic power from a stream of pressurized fluid to mechanical power that is used to drive the rotating element. The turbine includes a non-wetting surface (e.g., an oleophobic or hydrophobic surface) that repels the pressurized fluid. The non-wetting surface may be achieved through plasma coating, fluoropolymer coating, micro-topography features, and the like. The non-wetting surface increases the power transmission efficiency from the stream of pressurized fluid to the turbine, thereby increasing the rotational speed of the rotating element compared to wettable surfaced turbines, which in turn increases the efficiency of the rotating element.