Patents by Inventor Atsuo IIO
Atsuo IIO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230223569Abstract: A controller of a FC system disclosed herein may be configured to: (1) start both of first and second FC stacks when a measured value of a gas sensor is lower than a first concentration: (2) maintain both of the first and second FC stacks stopped when the measured value is higher than a second concentration which is higher than the first concentration; and (3) when the measured value is from the first concentration to the second concentration, supply the fuel gas to the first FC stack while maintaining supply of the fuel gas to the second FC stack stopped, thereafter stop supply of the fuel gas to the first FC stack when a pressure in the first FC stack reaches a pressure threshold, and thereafter start the first FC stack when the pressure in the first FC stack after a predetermined time is higher than a pressure lower limit.Type: ApplicationFiled: November 11, 2022Publication date: July 13, 2023Inventors: Atsuo IIO, Toshihiro EGAWA, Hisaya FUJIOKA, Makito OKUMURA
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Publication number: 20230178762Abstract: An FC system disclosed herein comprise FC units, a cooler and a controller. Each of the FC units comprises a FC stack, a supply/a return/a circulating passages through which refrigerant flows and first to third temperature sensors. The first to third temperature sensors measure temperatures of the refrigerant in the passages at different positions. The controller is configured to stop a specific FC unit, compare measured values of the first to third temperature sensors of the stopped specific FC unit and, when one of the measured values differs from the other two of the measured values, provide notification about malfunction of the temperature sensor with the different measured value.Type: ApplicationFiled: October 14, 2022Publication date: June 8, 2023Inventors: Makito OKUMURA, Hisaya FUJlOKA, Atsuo IIO, Toshihiro EGAWA
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Publication number: 20230178769Abstract: An FC system disclosed herein may comprise a plurality of FC units, a cooler, and a controller. Each of the FC units may comprise a FC stack, a supply passage / a return passage / a circulating passage through which refrigerant passes, and first temperature sensor. The supply passage supplies the refrigerant from the cooler to the FC stack. The return passage returns the refrigerant to the cooler. The circulating passage is connected to the supply passage and the return passage. The first temperature sensor is configured to measure a temperature of the refrigerant in the supply passage at a position upstream of a merging point of the supply passage and the circulating passage. When measured values of the first temperature sensors of the plurality of the FC units do not match, the controller is configured to provide notification about malfunction of the first temperature sensor.Type: ApplicationFiled: October 14, 2022Publication date: June 8, 2023Inventors: Toshihiro EGAWA, Makito OKUMURA, Atsuo IIO, Hisaya FUJlOKA
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Patent number: 10930953Abstract: A control unit of a fuel cell system acquires a service operating point, repeats a process of calculating a distance between the service operating point and a surging region, while transferring an operating point of a turbo compressor from a first operating point to a second operating point outside the surging region, sets opening degrees of a pressure adjusting valve and a bypass valve such that the turbo compressor operates at a required operating point, when the distance exceeds a threshold, and corrects at least one of the opening degrees of the pressure adjusting valve and the bypass valve such that the at least one of the opening degrees becomes larger than an opening degree set such that the turbo compressor operates at the required operating point, when the distance is equal to or shorter than the threshold.Type: GrantFiled: January 15, 2019Date of Patent: February 23, 2021Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Atsuo Iio, Naoki Tomi, Yusuke Miyamoto, Masafumi Yamagata, Tomotaka Ishikawa
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Patent number: 10756364Abstract: There is provided a fuel cell system comprising a fuel cell including an electrolyte membrane, an anode and a cathode; and a controller configured to control a fuel gas supply part and an oxidizing gas supply part to supply amounts of a fuel gas and an oxidizing gas corresponding to a required power, to the fuel cell. During an intermittent operation that has the required power equal to or lower than a predetermined value and stops power generation in the fuel cell, the controller estimates a crossover amount that is an amount of the fuel gas moved from the anode to the cathode through the electrolyte membrane. The controller also calculates a supply amount of the oxidizing gas that is an amount of the oxidizing gas to be supplied to the fuel cell, based on the estimated crossover amount and controls the oxidizing gas supply part to supply the calculated supply amount of the oxidizing gas to the fuel cell.Type: GrantFiled: May 9, 2018Date of Patent: August 25, 2020Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yusuke Miyamoto, Tomotaka Ishikawa, Atsuo Iio
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Publication number: 20190229356Abstract: A control unit of a fuel cell system acquires a service operating point, repeats a process of calculating a distance between the service operating point and a surging region, while transferring an operating point of a turbo compressor from a first operating point to a second operating point outside the surging region, sets opening degrees of a pressure adjusting valve and a bypass valve such that the turbo compressor operates at a required operating point, when the distance exceeds a threshold, and corrects at least one of the opening degrees of the pressure adjusting valve and the bypass valve such that the at least one of the opening degrees becomes larger than an opening degree set such that the turbo compressor operates at the required operating point, when the distance is equal to or shorter than the threshold.Type: ApplicationFiled: January 15, 2019Publication date: July 25, 2019Inventors: Atsuo IIO, Naoki TOMI, Yusuke MIYAMOTO, Masafumi YAMAGATA, Tomotaka ISHIKAWA
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Patent number: 10290883Abstract: A fuel cell system comprises a fuel cell stack, radiator, cooling water feed passage, cooling water discharge passage, bypass cooling water passage, deionizer, stack side cooling water pump, radiator side cooling water pump, and bypass cooling water control valve. The radiator side cooling water pump and bypass cooling water control valve are controlled to selectively perform one of a stack flow through mode where cooling water flows through at least the fuel cell stack and a stack bypass mode where cooling water does not substantially flow through the fuel cell stack but circulates through the radiator and the bypass cooling water passage.Type: GrantFiled: February 12, 2016Date of Patent: May 14, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiromichi Sato, Shigeki Hasegawa, Atsuo Iio
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Patent number: 10256488Abstract: A fuel cell system comprises: a fuel cell stack; a turbo compressor configured to supply a cathode gas to the fuel cell stack through a cathode gas supply line; a pressure regulation valve configured to regulate a pressure of the cathode gas; and a controller, wherein the controller is configured to calculate a target rotation speed of the turbo compressor and a target opening position of the pressure regulation valve, based on a target flow rate of the cathode gas and a target pressure of the cathode gas that are determined according to a required power output of the fuel cell stack and to control the turbo compressor and the pressure regulation valve using the calculated target rotation speed and the calculated target opening position, and the controller is configured, upon increase of the required power output, to: (a) determine an acceptable overshoot level of a flow rate of the cathode gas that is to be supplied to the fuel cell stack, the acceptable overshoot level being selected from a plurality of levType: GrantFiled: March 7, 2017Date of Patent: April 9, 2019Assignee: Toyota Jidosha Kabushiki KaishaInventors: Atsuo Iio, Tomio Yamanaka, Kohei Oda, Naoki Sugiyama
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Patent number: 10243218Abstract: An object of the present invention is to provide a method for producing fine catalyst particles, a method for producing carbon-supported fine catalyst particles, a method for producing a catalyst mix, and a method for producing an electrode, all of which are configured to inhibit, when used in fuel cells, etc., performance deterioration during operation at especially high temperature. Disclosed is a method for producing fine catalyst particles each comprising a core particle and an outermost layer, the core particle containing palladium and the outermost layer containing platinum and covering the core particle, the method comprising the steps of: preparing palladium-containing particles; preparing an acid solution configured to dissolve palladium more preferentially than platinum; covering each palladium-containing particle with an outermost layer containing platinum; and bringing the palladium-containing particles each covered with the outermost layer into contact with the acid solution.Type: GrantFiled: November 16, 2011Date of Patent: March 26, 2019Assignees: Toyota Jidosha Kabushiki Kaisha, Audi AGInventors: Atsuo Iio, Naoki Takehiro, Tatsuya Arai
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Publication number: 20190036132Abstract: In a fuel cell system, after a controller performs stop process of stopping power generation by a fuel cell, the controller performs hydrogen supply process n times (n is a natural number of one or more) if a residual hydrogen estimated amount showing an estimated amount of hydrogen remaining in an anode side of the fuel cell is smaller than a threshold. The hydrogen supply process is to supply hydrogen of a first supply amount responsive to a difference between the threshold and the residual hydrogen estimated amount. If a cathode potential acquired in the hydrogen supply process performed for an n-th time satisfies a correction condition, the controller corrects the residual hydrogen estimated amount by reducing the residual hydrogen estimated amount before supply of hydrogen in the n-th hydrogen supply process.Type: ApplicationFiled: July 25, 2018Publication date: January 31, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yusuke MIYAMOTO, Tomotaka ISHIKAWA, Atsuo IIO
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Patent number: 10141591Abstract: A fuel cell system comprises a controller configured to: (i) calculate a torque target value of a compressor and an opening position target value of a pressure regulation valve from a flow rate target value of a cathode gas and a pressure target value of a cathode gas flow path, the flow rate target value of the cathode gas and the pressure target value being determined according to a required power output of a fuel cell stack; (ii) calculate a torque feedback value of the compressor from a difference between a flow rate measurement value and the flow rate target value of the cathode gas, and control the compressor using a torque command value obtained by adding the torque target value and the torque feedback value; and (iii) calculate an opening position feedback value of the pressure regulation valve from a difference between a pressure measurement value and the pressure target value of the cathode gas flow path, and control an opening position of the pressure regulation valve using an opening position commType: GrantFiled: February 28, 2017Date of Patent: November 27, 2018Assignee: Toyota Jidosha Kabushiki KaishaInventors: Naoki Sugiyama, Atsuo Iio, Kohei Oda, Tomio Yamanaka
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Publication number: 20180331376Abstract: There is provided a fuel cell system comprising a fuel cell including an electrolyte membrane, an anode and a cathode; and a controller configured to control a fuel gas supply part and an oxidizing gas supply part to supply amounts of a fuel gas and an oxidizing gas corresponding to a required power, to the fuel cell. During an intermittent operation that has the required power equal to or lower than a predetermined value and stops power generation in the fuel cell, the controller estimates a crossover amount that is an amount of the fuel gas moved from the anode to the cathode through the electrolyte membrane. The controller also calculates a supply amount of the oxidizing gas that is an amount of the oxidizing gas to be supplied to the fuel cell, based on the estimated crossover amount and controls the oxidizing gas supply part to supply the calculated supply amount of the oxidizing gas to the fuel cell.Type: ApplicationFiled: May 9, 2018Publication date: November 15, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yusuke Miyamoto, Tomotaka Ishikawa, Atsuo Iio
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Patent number: 9954234Abstract: A fuel cell system comprises a fuel cell stack, radiator, stack side cooling water passage, radiator side cooling water passage, bypass cooling water passage, deionizer, stack side cooling water pump, and radiator side cooling water pump. The pump are formed from rotary pumps able to change directions and amounts of cooling water discharged by changes of drive speeds. Drive speeds of the pumps are controlled to thereby control an amount of cooling water flowing through the radiator side cooling water passage, an amount of the cooling water flowing through the stack side cooling water passage, and a direction and amount of the cooling water flowing through the bypass cooling water passage.Type: GrantFiled: April 8, 2016Date of Patent: April 24, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiromichi Sato, Shigeki Hasegawa, Atsuo Iio
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Publication number: 20170263960Abstract: A fuel cell system comprises: a fuel cell stack; a turbo compressor configured to supply a cathode gas to the fuel cell stack through a cathode gas supply line; a pressure regulation valve configured to regulate a pressure of the cathode gas; and a controller, wherein the controller is configured to calculate a target rotation speed of the turbo compressor and a target opening position of the pressure regulation valve, based on a target flow rate of the cathode gas and a target pressure of the cathode gas that are determined according to a required power output of the fuel cell stack and to control the turbo compressor and the pressure regulation valve using the calculated target rotation speed and the calculated target opening position, and the controller is configured, upon increase of the required power output, to: (a) determine an acceptable overshoot level of a flow rate of the cathode gas that is to be supplied to the fuel cell stack, the acceptable overshoot level being selected from a plurality of levType: ApplicationFiled: March 7, 2017Publication date: September 14, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Atsuo IIO, Tomio YAMANAKA, Kohei ODA, Naoki SUGIYAMA
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Publication number: 20170256805Abstract: A fuel cell system comprises a controller configured to: (i) calculate a torque target value of a compressor and an opening position target value of a pressure regulation valve from a flow rate target value of a cathode gas and a pressure target value of a cathode gas flow path, the flow rate target value of the cathode gas and the pressure target value being determined according to a required power output of a fuel cell stack; (ii) calculate a torque feedback value of the compressor from a difference between a flow rate measurement value and the flow rate target value of the cathode gas, and control the compressor using a torque command value obtained by adding the torque target value and the torque feedback value; and (iii) calculate an opening position feedback value of the pressure regulation valve from a difference between a pressure measurement value and the pressure target value of the cathode gas flow path, and control an opening position of the pressure regulation valve using an opening position commType: ApplicationFiled: February 28, 2017Publication date: September 7, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Naoki SUGIYAMA, Atsuo IIO, Kohei ODA, Tomio YAMANAKA
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Publication number: 20170229723Abstract: A fuel cell system comprises a fuel cell stack, radiator, cooling water feed passage, cooling water discharge passage, bypass cooling water passage, deionizer, stack side cooling water pump, radiator side cooling water pump, and bypass cooling water control valve. The radiator side cooling water pump and bypass cooling water control valve are controlled to selectively perform one of a stack flow through mode where cooling water flows through at least the fuel cell stack and a stack bypass mode where cooling water does not substantially flow through the fuel cell stack but circulates through the radiator and the bypass cooling water passage.Type: ApplicationFiled: February 12, 2016Publication date: August 10, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiromichi SATO, Shigeki HASEGAWA, Atsuo IIO
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Publication number: 20160301089Abstract: A fuel cell system comprises a fuel cell stack, radiator, stack side cooling water passage, radiator side cooling water passage, bypass cooling water passage, deionizer, stack side cooling water pump, and radiator side cooling water pump. The pump are formed from rotary pumps able to change directions and amounts of cooling water discharged by changes of drive speeds. Drive speeds of the pumps are controlled to thereby control an amount of cooling water flowing through the radiator side cooling water passage, an amount of the cooling water flowing through the stack side cooling water passage, and a direction and amount of the cooling water flowing through the bypass cooling water passage.Type: ApplicationFiled: April 8, 2016Publication date: October 13, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiromichi SATO, Shigeki HASEGAWA, Atsuo IIO
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Publication number: 20160126566Abstract: When it is judged that a fuel cell stack is drying up, recovery control is performed. In recovery control, the cathode pressure control valve is controlled so that the cathode pressure becomes an increased cathode pressure, a discharge flow rate of air of a turbocompressor is set to an increased flow rate of air, and a bypass control valve is controlled so that a flow rate of air which is fed to the fuel cell stack is maintained at the requested flow rate of air. Furthermore, a combination of an increased cathode pressure and increased flow rate of air for minimizing the amount of consumed power of the turbocompressor required for eliminating dry-up is set based on the requested flow rate of air of the fuel cell stack.Type: ApplicationFiled: September 8, 2015Publication date: May 5, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Atsuo IIO
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Publication number: 20140200133Abstract: The present invention provides core-shell type metal nanoparticles having a high surface coverage of the core portion with the shell portion, and a method for producing the same. Disclosed is core-shell type metal nanoparticles comprising a core portion comprising a core metal material and a shell portion covering the core portion, wherein the core portion substantially has no {100} plane of the core metal material on the surface thereof.Type: ApplicationFiled: March 14, 2014Publication date: July 17, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroko KIMURA, Naoki TAKEHIRO, Koshi SEKIZAWA, Atsuo IIO, Tatsuya ARAI
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Publication number: 20140178575Abstract: An object of the present invention is to provide a method for producing fine catalyst particles, a method for producing carbon-supported fine catalyst particles, a method for producing a catalyst mix, and a method for producing an electrode, all of which are configured to inhibit, when used in fuel cells, etc., performance deterioration during operation at especially high temperature. Disclosed is a method for producing fine catalyst particles each comprising a core particle and an outermost layer, the core particle containing palladium and the outermost layer containing platinum and covering the core particle, the method comprising the steps of: preparing palladium-containing particles; preparing an acid solution configured to dissolve palladium more preferentially than platinum; covering each palladium-containing particle with an outermost layer containing platinum; and bringing the palladium-containing particles each covered with the outermost layer into contact with the acid solution.Type: ApplicationFiled: November 16, 2011Publication date: June 26, 2014Inventors: Atsuo Iio, Naoki Takehiro, Tatsuya Arai