Patents by Inventor Atsushi Kazuno

Atsushi Kazuno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9358661
    Abstract: A polishing pad capable of maintaining a high level of dimensional stability during absorption of moisture or water includes a polishing layer including a polyurethane foam having fine cells, wherein the polyurethane foam includes a cured product of a reaction of an isocyanate-terminated prepolymer (a), a polymerized diisocyanate, and a chain extender, and the isocyanate-terminated prepolymer (a) includes an isocyanate monomer, a high molecular weight polyol (a), and a low molecular weight polyol. A method for manufacturing such a polishing pad includes mixing a first component containing an isocyanate-terminated prepolymer with a second component containing a chain extender and curing the mixture to form a polyurethane foam. The pad so made is used in the manufacture of semiconductor devices.
    Type: Grant
    Filed: November 10, 2014
    Date of Patent: June 7, 2016
    Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.
    Inventors: Yoshiyuki Nakai, Tsuyoshi Kimura, Atsushi Kazuno, Kazuyuki Ogawa, Tetsuo Shimomura
  • Patent number: 9314898
    Abstract: An object of the present invention is to provide a polishing pad having high planarization property and capable of making it possible to suppress the occurrence of scratches. A polishing pad of the present invention has a polishing layer having oval cells each with a long axis inclined by 5° to 45° with respect to the direction of the thickness of the polishing layer.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: April 19, 2016
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventor: Atsushi Kazuno
  • Patent number: 9227296
    Abstract: The purpose of the present invention is to provide a laminated polishing pad that can be flatly bonded to a polishing platen even if it is large in size. This laminated polishing pad, comprising a polishing layer and a support layer with an adhesive member interposed therebetween, wherein the polishing layer contains 0.5 to 5% by weight of a hydrophilic substance; the support layer is a layer obtained by integrally molding a cushion layer and a resin film having a thermal dimensional change rate of 1.3 to 12.6%; the laminated polishing pad has a concavely warped form in the polishing layer side; and the laminated polishing pad has an average warp amount of 3 to 50 mm at the peripheral edge of the pad.
    Type: Grant
    Filed: December 6, 2012
    Date of Patent: January 5, 2016
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Atsushi Kazuno
  • Publication number: 20150298285
    Abstract: A multilayer polishing pad includes a cushion layer, an adhesive member, and a polishing layer placed on the cushion layer with the adhesive member interposed therebetween, wherein the adhesive member is an adhesive layer containing a polyester-based hot-melt adhesive or a double-sided tape including a base layer and the adhesive layer provided on each of both sides of the base layer, wherein the adhesive layer or the double-sided tape has a non-adhesive region that occupies 1 to 40% of the surface area, and the polyester-based hot-melt adhesive contains 100 parts by weight of a polyester resin as a base polymer and 2 to 10 parts by weight of an epoxy resin having two or more glycidyl groups per molecule.
    Type: Application
    Filed: October 16, 2013
    Publication date: October 22, 2015
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Atsushi KAZUNO
  • Patent number: 9018099
    Abstract: An object of the present invention is to provide a polishing pad that is prevented from causing an end-point detection error due to a reduction in light transmittance from the early stage to the final stage of the process, and to provide a method of producing a semiconductor device with the polishing pad. The present invention is directed to a polishing pad, comprising a polishing layer comprising a polishing region and a light-transmitting region, wherein a polishing side surface of the light-transmitting region is subjected to a surface roughness treatment, and the light-transmitting region has a light transmittance of 40% to 60% at a wavelength of 600 nm before use.
    Type: Grant
    Filed: March 12, 2008
    Date of Patent: April 28, 2015
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Kazuyuki Ogawa, Atsushi Kazuno, Tsuyoshi Kimura, Tetsuo Shimomura
  • Patent number: 8993648
    Abstract: A polishing pad capable of maintaining a high level of dimensional stability during absorption of moisture or water includes a polishing layer including a polyurethane foam having fine cells, wherein the polyurethane foam includes a cured product of a reaction of an isocyanate-terminated prepolymer (A), a polymerized diisocyanate, and a chain extender, and the isocyanate-terminated prepolymer (A) includes an isocyanate monomer, a high molecular weight polyol (a), and a low molecular weight polyol. A method for manufacturing such a polishing pad includes mixing a first component containing an isocyanate-terminated prepolymer with a second component containing a chain extender and curing the mixture to form a polyurethane foam. The pad so made is used in the manufacture of semiconductor devices.
    Type: Grant
    Filed: August 16, 2007
    Date of Patent: March 31, 2015
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Yoshiyuki Nakai, Tsuyoshi Kimura, Atsushi Kazuno, Kazuyuki Ogawa, Tetsuo Shimomura
  • Publication number: 20150059253
    Abstract: A polishing pad capable of maintaining a high level of dimensional stability during absorption of moisture or water includes a polishing layer including a polyurethane foam having fine cells, wherein the polyurethane foam includes a cured product of a reaction of an isocyanate-terminated prepolymer (a), a polymerized diisocyanate, and a chain extender, and the isocyanate-terminated prepolymer (a) includes an isocyanate monomer, a high molecular weight polyol (a), and a low molecular weight polyol. A method for manufacturing such a polishing pad includes mixing a first component containing an isocyanate-terminated prepolymer with a second component containing a chain extender and curing the mixture to form a polyurethane foam. The pad so made is used in the manufacture of semiconductor devices.
    Type: Application
    Filed: November 10, 2014
    Publication date: March 5, 2015
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventors: Yoshiyuki NAKAI, Tsuyoshi KIMURA, Atsushi KAZUNO, Kazuyuki OGAWA, Tetsuo SHIMOMURA
  • Patent number: 8939818
    Abstract: An object of the invention is to provide a polishing pad which has a polishing layer with a phase-separated structure and can provide high polishing rate and high planarization property and with which scratching can be suppressed. The polishing pad comprises the polishing layer. The polishing layer comprises a product of curing reaction of a polyurethane-forming raw material composition containing: (A) an isocyanate-terminated prepolymer obtained by reaction of a prepolymer-forming raw material composition (a) containing an isocyanate component and a polyester-based polyol; (B) an isocyanate-terminated prepolymer obtained by reaction of a prepolymer-forming raw material composition (b) containing an isocyanate component and a polyether-based polyol; and a chain extender, wherein the product of curing reaction has a phase-separated structure.
    Type: Grant
    Filed: February 24, 2011
    Date of Patent: January 27, 2015
    Assignee: Toyo Tire & Rubber Co. Ltd.
    Inventors: Shinji Shimizu, Atsushi Kazuno
  • Publication number: 20140378032
    Abstract: The purpose of the present invention is to provide a laminated polishing pad that can be flatly bonded to a polishing platen even if it is large in size. This laminated polishing pad, comprising a polishing layer and a support layer with an adhesive member interposed therebetween, wherein the polishing layer contains 0.5 to 5% by weight of a hydrophilic substance; the support layer is a layer obtained by integrally molding a cushion layer and a resin film having a thermal dimensional change rate of 1.3 to 12.6%; the laminated polishing pad has a concavely warped form in the polishing layer side; and the laminated polishing pad has an average warp amount of 3 to 50 mm at the peripheral edge of the pad.
    Type: Application
    Filed: December 6, 2012
    Publication date: December 25, 2014
    Inventor: Atsushi Kazuno
  • Patent number: 8845852
    Abstract: A polishing pad enabling a highly precise optical endpoint sensing during the polishing process and thus having excellent polishing characteristics (such as surface uniformity and in-plane uniformity) is disclosed. A polishing pad enabling to obtain the polishing profile of a large area of a wafer is also disclosed. A polishing pad of a first invention comprises a light-transmitting region having a transmittance of not less than 50% over the wavelength range of 400 to 700 nm. A polishing pad of a second invention comprises a light-transmitting region having a thickness of 0.5 to 4 mm and a transmittance of not less than 80% over the wavelength range of 600 to 700 nm. A polishing pad of a third invention comprises a light-transmitting region arranged between the central portion and the peripheral portion of the polishing pad and having a length (D) in the diametrical direction which is three times or more longer than the length (L) in the circumferential direction.
    Type: Grant
    Filed: November 27, 2003
    Date of Patent: September 30, 2014
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Masahiko Nakamori, Tetsuo Shimomura, Takatoshi Yamada, Kazuyuki Ogawa, Atsushi Kazuno, Masahiro Watanabe
  • Patent number: 8779020
    Abstract: A polishing pad generates very few scratches on a surface of a polishing object, and is excellent in planarization property. The polishing pad has a high polishing rate and is excellent in planarization property. The polishing pad grooves become very little clogged with abrasive grains or polishing swarf during polishing and, even when continuously used for a long period of time, the polishing rate is scarcely reduced.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: July 15, 2014
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Atsushi Kazuno, Kazuyuki Ogawa, Masahiko Nakamori, Takatoshi Yamada, Tetsuo Shimomura
  • Publication number: 20140065932
    Abstract: The purpose of the present invention is to provide a long-lived laminated polishing pad wherein a polishing layer is resistant to detachment from a support layer even when high temperatures are produced by long periods of polishing. This laminated polishing pad is characterized that: a polishing layer and a support layer are laminated together with an adhesive member interposed therebetween; said adhesive member is either an adhesive layer containing a polyester-based hot-melt adhesive or double-sided tape that has one of such adhesive layers on each side of a substrate; and for each 100 weight parts of a polyester-resin base polymer, said polyester-based hot-melt adhesive contains 2 to 10 weight parts of an epoxy resin that has at least two glycidyl groups per molecule.
    Type: Application
    Filed: April 11, 2012
    Publication date: March 6, 2014
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventors: Atsushi Kazuno, Kenji Nakamura
  • Publication number: 20140037947
    Abstract: The purpose of the present invention is to provide a hot-melt adhesive sheet for a stacked polishing pad wherein a polishing layer is resistant to detachment from a support layer even when high temperatures are produced by long periods of polishing. This hot-melt adhesive sheet is used to laminate a polishing layer to a support layer, and the hot-melt adhesive is a polyester-based hot-melt adhesive that, for each 100 weight parts of a polyester-resin base polymer, contains 2 to 10 weight parts of an epoxy resin that has at least two glycidyl groups per molecule.
    Type: Application
    Filed: April 16, 2012
    Publication date: February 6, 2014
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Atsushi Kazuno
  • Patent number: 8530535
    Abstract: A polishing pad generates very few scratches on a surface of a polishing object, and is excellent in planarization property. The polishing pad has a high polishing rate and is excellent in planarization property. The polishing pad grooves become very little clogged with abrasive grains or polishing swarf during polishing and, even when continuously used for a long period of time, the polishing rate is scarcely reduced.
    Type: Grant
    Filed: May 13, 2011
    Date of Patent: September 10, 2013
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Atsushi Kazuno, Kazuyuki Ogawa, Masahiko Nakamori, Takatoshi Yamada, Tetsuo Shimomura
  • Publication number: 20130012106
    Abstract: An object of the present invention is to provide a polishing pad having high planarization property and capable of making it possible to suppress the occurrence of scratches. A polishing pad of the present invention has a polishing layer having oval cells each with a long axis inclined by 5° to 45° with respect to the direction of the thickness of the polishing layer.
    Type: Application
    Filed: March 3, 2011
    Publication date: January 10, 2013
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Atsushi Kazuno
  • Publication number: 20130012107
    Abstract: An object of the invention is to provide a laminate polishing pad having a polishing layer and a cushion layer, which resist peeling. A laminate polishing pad including: a polishing layer with no region passing therethrough; an adhesive member; and a cushion layer placed on the polishing layer with the adhesive member interposed therebetween, wherein the back side of the polishing layer has at least one non-adhering region X continuously extending from a central region of the polishing layer to a peripheral end of the polishing layer, and/or the adhesive member has at least one non-adhering region Y continuously extending from a central region of the adhesive member to a peripheral end of the adhesive member.
    Type: Application
    Filed: March 11, 2011
    Publication date: January 10, 2013
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Atsushi Kazuno
  • Publication number: 20130005228
    Abstract: A polishing pad generates very few scratches on a surface of a polishing object, and is excellent in planarization property. The polishing pad has a high polishing rate and is excellent in planarization property. The polishing pad grooves become very little clogged with abrasive grains or polishing swarf during polishing and, even when continuously used for a long period of time, the polishing rate is scarcely reduced.
    Type: Application
    Filed: September 7, 2012
    Publication date: January 3, 2013
    Applicant: Toyo Tire & Rubber Co., Ltd.
    Inventors: Atsushi Kazuno, Kazuyuki Ogawa, Masahiko Nakamori, Takatoshi Yamada, Tetsuo Shimomura
  • Publication number: 20120309270
    Abstract: An object of the invention is to provide a polishing pad which has a polishing layer with a phase-separated structure and can provide high polishing rate and high planarization property and with which scratching can be suppressed. The polishing pad comprises the polishing layer. The polishing layer comprises a product of curing reaction of a polyurethane-forming raw material composition containing: (A) an isocyanate-terminated prepolymer obtained by reaction of a prepolymer-forming raw material composition (a) containing an isocyanate component and a polyester-based polyol; (B) an isocyanate-terminated prepolymer obtained by reaction of a prepolymer-forming raw material composition (b) containing an isocyanate component and a polyether-based polyol; and a chain extender, wherein the product of curing reaction has a phase-separated structure.
    Type: Application
    Filed: February 24, 2011
    Publication date: December 6, 2012
    Applicant: Toyo Tire & Rubber Co., Ltd.
    Inventors: Shinji Shimizu, Atsushi Kazuno
  • Patent number: 8318825
    Abstract: The invention provides a polishing pad by which optical materials such as lenses, reflecting mirrors etc., or materials requiring a high degree of surface planarity, as in the polishing of silicone wafers, glass substrates or aluminum substrates for hard disks, or general metal polishing, can be flattened with stability and high polishing efficiency. The invention also provides a polishing pad for semiconductor wafers, which is superior in planarizing characteristic, is free from scratches and can be produced at low cost. There is provided a polishing pad which is free from dechucking error so that neither damage to wafers nor decrease in operating efficiency occurs. There is provided a polishing pad which is satisfactory in planarity, within wafer uniformity, and polishing rate and produces less change in polishing rate. There is provided a polishing pad which can make planarity improvement and scratch decrease compatible.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: November 27, 2012
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Tetsuo Shimomura, Masahiko Nakamori, Takatoshi Yamada, Takashi Masui, Shigeru Komai, Koichi Ono, Kazuyuki Ogawa, Atsushi Kazuno, Tsuyoshi Kimura
  • Patent number: 8304467
    Abstract: A polishing pad generates very few scratches on a surface of a polishing object, and is excellent in planarization property. The polishing pad has a high polishing rate and is excellent in planarization property. The polishing pad grooves become very little clogged with abrasive grains or polishing swarf during polishing and, even when continuously used for a long period of time, the polishing rate is scarcely reduced.
    Type: Grant
    Filed: May 10, 2006
    Date of Patent: November 6, 2012
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Atsushi Kazuno, Kazuyuki Ogawa, Masahiko Nakamori, Takatoshi Yamada, Tetsuo Shimomura