Patents by Inventor Ayato OIKAWA

Ayato OIKAWA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11549408
    Abstract: Provided is a valve seat insert for an internal combustion engine, which has both an excellent heat dissipation property and excellent wear resistance. The valve seat insert for an internal combustion engine is used while being press-fitted into an aluminum alloy cylinder head, is made of an iron-based sintered alloy, is formed by integrating two layers of a functional member side layer and a supporting member side layer, and has a plating film on at least an outer peripheral side. The plating film is preferably a copper plating film. The plating film is a plating film having a thickness of 1 to 100 ?m and a hardness of 50 to 300 HV, and the hardness of the plating film is adjusted so as to satisfy a range of 1.05 to 4.5 times hardness of the cylinder head in Vickers hardness HV. Pores contained in the valve seat insert are preferably sealed with a curable resin before plating treatment.
    Type: Grant
    Filed: May 14, 2019
    Date of Patent: January 10, 2023
    Assignee: NIPPON PISTON RING CO., LTD.
    Inventors: Ayato Oikawa, Kiyoshi Suwa, Katsuaki Ogawa, Hiroshi Oshige, Kenichi Sato
  • Publication number: 20210215071
    Abstract: Provided is a valve seat insert for an internal combustion engine, which has both an excellent heat dissipation property and excellent wear resistance. The valve seat insert for an internal combustion engine is used while being press-fitted into an aluminum alloy cylinder head, is made of an iron-based sintered alloy, is formed by integrating two layers of a functional member side layer and a supporting member side layer, and has a plating film on at least an outer peripheral side. The plating film is preferably a copper plating film. The plating film is a plating film having a thickness of 1 to 100 ?m and a hardness of 50 to 300 HV, and the hardness of the plating film is adjusted so as to satisfy a range of 1.05 to 4.5 times hardness of the cylinder head in Vickers hardness HV. Pores contained in the valve seat insert are preferably sealed with a curable resin before plating treatment.
    Type: Application
    Filed: May 14, 2019
    Publication date: July 15, 2021
    Applicant: Nippon Piston Ring Co., Ltd.
    Inventors: Ayato OIKAWA, Kiyoshi SUWA, Katsuaki OGAWA, Hiroshi OSHIGE, Kenichi SATO
  • Publication number: 20200284173
    Abstract: Disclosed is a copper-infiltrated valve seat insert of an iron-base sintered alloy having a two-layer structure formed by integrating a functional member side layer and a supporting member side layer across a boundary, and the thermal conductivity rate at 300° C. is 25 W/m·K or more in the functional member side layer and 60 W/m·K or more in the supporting member side layer.
    Type: Application
    Filed: March 23, 2018
    Publication date: September 10, 2020
    Inventors: Ayato OIKAWA, Seisuke TAKAKI, Hiroshi OSHIGE, Kenichi SATO
  • Patent number: 10605374
    Abstract: A valve seat insert made of an iron-base sintered alloy is configured to have a structure in which the base matrix phase is a fine carbide precipitation phase in which a fine carbide being 10 ?m or less in size is precipitated and which has a hardness of 550 HV or more in Vickers hardness; and in the base matrix phase, hard-particles having a hardness of 650-1200 HV in Vickers hardness are dispersed in an area percentage of 20-40%, a diffusional phase is formed in an area percentage of more than 0% and not more than 5%, and solid-lubricant particles are dispersed in an area percentage of 0-5%. Even if a valve having a high face hardness of 400 HV or more, or 600 HV or more is used, a facing valve seat insert wears only slightly, improving valve train durability.
    Type: Grant
    Filed: November 27, 2017
    Date of Patent: March 31, 2020
    Assignee: NIPPON PISTON RING CO., LTD.
    Inventors: Seisuke Takaki, Hiroshi Oshige, Ayato Oikawa
  • Publication number: 20180149280
    Abstract: A valve seat insert made of an iron-base sintered alloy is configured to have a structure in which the base matrix phase is a fine carbide precipitation phase in which a fine carbide being 10 ?m or less in size is precipitated and which has a hardness of 550 HV or more in Vickers hardness; and in the base matrix phase, hard-particles having a hardness of 650-1200 HV in Vickers hardness are dispersed in an area percentage of 20-40%, a diffusional phase is formed in an area percentage of more than 0% and not more than 5%, and solid-lubricant particles are dispersed in an area percentage of 0-5%. Even if a valve having a high face hardness of 400 HV or more, or 600 HV or more is used, a facing valve seat insert wears only slightly, improving valve train durability.
    Type: Application
    Filed: November 27, 2017
    Publication date: May 31, 2018
    Inventors: Seisuke TAKAKI, Hiroshi OSHIGE, Ayato OIKAWA